Drivetrain Group: Clutch Systems Friction Products drivetrain.borgwarner.com For additional BorgWarner Clutch Systems information, contact: [email protected] Product Sheet Friction Material & Plates Features & Advantages Friction Material Highlights tested per SAE J2490 in transmission oil unit loading up to 10 Mpa 1000 Series 1473/1777 1798 3000 Series 3500 3700 4000 Series 4300 4390 4400 4500 5000 Series 5301 5900 6000 Series 6100 6500 7- 8000 Series 7400 8100 Moderate Thermal Stress Materials Benchmark for smooth shifting performance. First choice for moderate thermal stress. Standard duty braking material with good NVH characteristics. High Static Coefficient Materials Very high static torque material. Industry’s highest static torque material. High Thermal Stress Materials Standard for high-energy shift quality and compatibility with any ATF. Maintains consistent frictional behavior and is easily calibrated under varied conditions. Same energy capacity as 4300 with a much higher static holding capacity. Extreme thermal stress applications. The benchmark for high temperature applications within the industry. Industry standard high thermal stress friction material typically used in brakes, transmissions and PTO’s. Continuous Slipping Materials Superior power density in continuous slip operations including torque converter and wet start clutch applications. Resists high-mileage shudder and complements high lube flow clutch designs. Extreme thermal stress applications with low oil flows. Provides excellent durabilty and hot spot resistance. Superior Noise, Vibration, and Harshness (NVH) Characteristics Combines high thermal capacity, shudder resistance, and exceptional power density required for durability in a launch clutch. Dampens squawk and shudder-inducing vibrations. Combines high friction coefficient, thermal capacity and noise resistance for durability for the most demanding noise-sensitive slipping and shifting clutch applications. Extreme Thermal Stress - Sintered Material Alternative Extreme thermal stress using aerospace composite material technology. Can endure abuse conditions longer than sintered metal materials while maintaining friction characteristics. High temperature carbon coated material with stable friction characteristics and consistent performance in a wide range of fluids. Especially good for strong torque rise at low temperature conditions. Static/ Breakaway Coefficient Midpoint Dynamic Coefficient Ratio of Dynamic Coefficient 0.14 0.16 0.15 - 0.18 0.14 - 0.16 1 1.1 0.18 0.2 0.15 - 0.16 0.16 - 0.17 1.2 1.3 0.15 0.14 - 0.17 1 0.19 0.17 - 0.18 1.2 0.14 0.14 - 0.17 1 0.15 0.14 - 0.17 1 0.13 0.15 - 0.19 1 0.14 0.13 - 0.16 1 0.14 0.14 - 0.17 1 0.15 0.15 - 0.19 0.9 0.14 0.14 - 0.17 1 0.16 0.13 - 0.16 1.1 © 2011 BorgWarner FMP-PS-11
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