Sustained Release Suspension Aerosol Formulations with Oligolactic Acid (OLA) Zhili Li and James S. Stefely 3M Drug Delivery Systems, 3M Center, 260-3A-05, St. Paul, MN 55144 Introduction In-Situ generated microspheres Oligolactic Acid (OLA) O O O O Aerosol droplet n OH Impact of OLA structure on drug release profile Visual evidence for OLA- coatings Suspension formulation .. .. OLA, an excipient designed for use in HFA-MDIs !Biodegradable and biocompatible 120 .…. .. .... .... . 100 !Subclass of PLA (suture/implant constituent) % drug released O Results Results Introduction Solution formulation !Multiple applications Methods !Solubilizer A method [2] allowing comparison of drug release profiles from different formulations in vitro, and the impact of OLAs on the drug release profile from solution formulations [3] has been reported. Here we report the impact of OLAs on the release properties of suspension formulations containing albuterol sulfate. Albuterol sulfate was selected because it’s high water solubility provided a stringent test of the technology’s ability to alter the release profile. OLA structural characteristics such as molecular weight and end-group functionality, and formulation parameters such as concentration can affect the drug release profile. We examined the impact of these factors on the percent drug release in order to further understand the benefits and limitations of this approach. OLA-B 60 OLA C 40 0 Drug without OLA Albuterol sulfate MDI suspension formulations were prepared with a range of OLA concentrations (0.1%, 0.3%, 0.5% w/w OLA) and with OLAs that varied in terms of molecular weight or end group (but referred to as OLA A, B and C). Control formulations without OLAs were also prepared. Aerosols were collected in an ACI and the drug dissolution profile was determined using the method pictured below [2]. Aerosol particles were also directly observed under SEM to visualize the nature of the coating. Drug with OLA, in situ coated 28.3 L/min Filter HPLC analysis OLA-B, 0.1 80 OLA-B, 0.3 OLA-B, 0.5 60 40 total drug at time t Drug release% = ———————— total drug (solvent released) water water Water Bath 37C water 80 100 This study indicated that drug particles suspended in HFAs were effectively coated by the excipient OLA after actuation from the HFA-based MDI. The in vitro drug release profiles of these respirable OLA-coated particles could be control by both OLA structural characteristics and OLA concentrations. References 0 water 60 OLA free 0 After 90 min, Add solvent to dissolve matrix = 100% released 40 Conclusions 120 20 Sample at 0, 4, 30, 60, 90 min 20 The impact of OLA concentration on the release profile 100 Hollow Rings 0 Time, min % drug released Sustained release formulations have potential advantages, such as increased local drug release time and reduced peak systemic drug levels when compared to immediate release formulations. Oligolactic acids (OLA) are a family of designed excipients which can be used in either solution or suspension aerosol formulations [1]. As shown in accompanying cartoon, when a suspension formulation containing OLA is actuated, propellant evaporates from the sprayed aerosol droplets leaving a OLA-coated drug particles. When solution formulations are actuated, a homogeneous microsphere composed of drug and OLA is generated as evidenced by the absence of the original drug or OLA transitions in modulated DSC scans. In either case, in-situ generated microspheres are formed and either approach may modulate the drugs release profile. Compared to MDI formulations that utilize preformed microspheres, these in situ generated microspheres are likely to be simple and economic to produce. OLA A 20 !Suspension aid !Sustained release OLA free 80 20 40 60 80 100 1. time, min 2. 3. Design and utility of a novel class of biocompatible excipients for HFAbased MDIs, J.S. Stefely et al, Respiratory Drug Delivery VII, Volume I, p.83-90, 2000; In vitro test method development for aerosol sustained release formulations, Zhili Li, et al, AAPS, Oct 2003, Denver; Oligolactic acid (OLA) biomatrics for sustained release of asthma therapeutics, C. L. Leach et al, Respiratory Drug Delivery VII, Volume I, p.75-82. 3 Drug Delivery Systems
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