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EX RT 5/7/11 Systems
Quick Start
STEP 1 Power, Battery and Transformer Module Unpacking and Parts Check
Power Module, Battery Module and Optional Transformer Module are shipped in separate boxes.
Power Module Box Contents
EX RT User Manual
Footers with Extensions
CD ROM
w w w. e a t o n . c o m
EX RT 5/7/11 Systems
Quick Start
Rail Kit
w w w. e a t o n . c o m
EX RT 5/7/11 Systems
Quick Start
Warranty and
Product Registration
41
I/O Box
EX RT Quick Start
RS232
OFF
O
- EX RT EXB 5 Power Module Part number 86215
- EX RT EXB 7 Power Module Part number 86216
- EX RT EXB 11 Power Module Part number 86217
Battery Module Box Contents
EXB Quick Start Warranty and
Product Registration
Rail Kit
w w w. e a t o n . c o m
EX RT 5/7/11 Systems
Quick Start
Battery Detection Cable
41
Bezel Hex Drive
Tower Expanders
Stabilizer Bracket Battery Power Cable
(4 screws included)
- EX RT EXB 5 Battery Module Part number 86207
- EX RT EXB 7 Battery Module Part number 86207
- EX RT EXB 11 Battery Module Part number 86209
Transformer Module Box Contents
Transformer Module
Quick Start Manual Warranty
and
Product Registration
w w w. e a t o n . c o m
EX RT 5/7/11 Systems
Tower Expander
Rail Kit
41
Quick Start
Transformer
Cable
Stabilizer Bracket
(4 screws included)
- EX RT Transformer Module Part number 86211
86-86000-01 B01 - Page 3
STEP 2 Tower Configuration
Tower Configuration of Standard System
5
E XB
11
EX
RT
RT
Battery Module
ON
OFF
Power Module
Power
Module
Battery
Module
(up to 6)
3
4
3
4
4
4
2
1
2
1
Tower Configuration with Optional Transformer Module
5
Transformer
Module
Power Module
Battery
Module
(up to 6)
E XB
11
EX
E XB
RT
RT
Battery Module
RT
ON
OFF
Power Module
Transformer
Module
3
4
3
4
4
4
2
1
2
1
86-86000-01 B01 - Page 4
STEP 3 Rack kit
Power Module Rail Kit (PN 86001) Contents
Front
Mounting
Brackets
Rear
Support
Brackets
Telescopic Rails
I/O Box
Brackets
Battery/Transformer/CLA Module Rail Kit (PN 86002) Contents
Front
Mounting
Brackets
Rear
Support
Brackets
Telescopic Rails
86-86000-01 B01 - Page 5
STEP 3 Rack Kit
(continued)
Power Module Front Panel Display and Rack Installation
A. Prepare the front panel logo and LCD display for rack
orientation, of all modules (including transformer module,
CLA charger, if equipped).
Layout of Modules in Rack Configuration
former
EX RT Trans
1 RT
EX 1
OFF
E X 11
R T
2. POWER MODULE
(middle, EX RT 5/7/11)
ON
OFF
ON
EX 11 RT
OFF
E X 11
R T
1
1. EX RT Transformer
(Top, EX RT 5/7/11)
FINISHED PANEL
(rack orientation)
1
ON
OFF
EXB RT
3. BATTERY MODULE
(bottom, EX RTEXB 5/7/11)
ON
2
3
2
1 RT
EX 1
ON
OFF
3
B. Rack Installation
4
4
4
2
4
1
2
3
4
1
5
4
1. Attach both front mounting ear
brackets to module with supplied
screws. (For this step, it is possible to
adjust the position of both front
mounting brackets.)
2. Attach rear support brackets to
module. These brackets prevent the
module from sliding out of the rack.
3. Attach rails together and secure with
wing nuts, and finger tighten. (both
sides).
4. Attach both rails to rear and front of
rack with supplied flathead screws (as
shown).
5. Use caution when sliding unit into rack.
Temporarily secure unit to rack with
thumb screws on front mounting
brackets.
6. Secure rear support brackets to rails.
6
6
6
86-86000-01 B01 - Page 6
6
STEP 3 Rack Configuration
C.
(continued)
Installation of Power Module I/O Box Bracket (this step only applies to power module)
Install I/O Box Bracket to keep the I/O Box stationary while
hot swapping the power module.
2. Secure large bracket to rails at
the rear of module with four nuts.
1. Secure small bracket to larger
bracket from the underside.
1
2
3
OFF
O
2
2
3. Secure attached brackets
to the I/O Box with four screws.
3
86-86000-01 B01 - Page 7
STEP 4 Input/Output Box and Brackets Installation
Power Module I/O Box Installation
I/O Box Preparation
I/O BOX
CAUTION:
Always connect the earth ground wire first.
Outer circle is for
Plastic Coupling
Inner circle is for
Metal Coupling
OFF
O
Terminal Block Cover
4
OFF
O
1. Knockout appropriate circle
for your wire style.
AC Input
OFF
O
AC Output (to Step-Down
Transformer, if applicable)
1
2
2.
3
86-86000-01 B01 - Page 8
3.
4.
Remove the protective plate under the I/O Box and
connet input/output cables. See section 2.7 in
user manual for different input/output configurations.
Reinstall the protective plate under I/O Box.
Attach the I/O Box to the power module with three screws.
STEP 5 Systems Connections
Power Module and Battery Module Connections
A. System Connections with Battery Modules
3
Battery Detection Cable
Battery Power Cable
Battery Module Connector
Battery Module Circuit Breaker
1. Check that the battery circuit breaker is OFF (“0”) position.
2. Connect the battery power cable to the connectors of the power and battery modules,
3. Connect the battery detection cable between connectors of the power and battery modules.
B. System Connections with Transformer Module
Battery Module
EX RT EXB 5/7/11
Power Module I/O Box Connection Diagram
Normal AC Source
200/208/220/
230/240/250Vac
Output
200/208/220/
230/240/250Vac
Power Module
EX RT 5/7/11
L6
L5
L2
L1
Bypass AC Source
200/208/220/
230/240/250Vac
L1
L4
L3
Transformer
Module EX RT
Follow connection
diagrams for
appropriate
input/output
voltages.
Terminal block capacity max.
4 AWG for 11kVA, 6 AWG for 5/7kVA
Jumper
NOTE The UPS factory default input AC power wiring is for common Normal
and Bypass AC source (Single Main). AC input connections must be
made to L1, L2 and
terminals.
No connections are required to L3 and L4. Refer to the System User
Manual if separate (Dual Mains) input AC power is required.
AC Normal INPUT
Transformer
OUTPUT TO LOAD
Transformer Module Connection Diagram
L3
L2
208 Vac
240 Vac
L1
Lb
Ld
N
120 Vac
Lc
La
120 Vac
208 Vac
240 Vac
AC Input
AC Output
Input/Output cable cross-section (not provided):
maximum 4 AWG solid or stranded wire on transformer module.
86-86000-01 B01 - Page 9
STEP 6 Initial Start-up Procedures
Initial Start-up
1. Check that the manual bypass switch is on Normal position.
2. Set the normal AC source circuit breaker to the ON position.
3. Set the battery circuit breaker to the ON position.
The load is powered via the bypass AC source, but not protected by the UPS. Batteries
are recharging, an eight-hour recharge period is necessary to get full backup time.
Bypass LED is ON.
Battery Module
EX RT EXB 5/7/11
Power Module
EX RT 5/7/11
Transformer
Module EX RT
Transformer
Circuit Breaker
5
Manual Bypass Switch
in Normal Mode
Battery Module
Circuit Breaker(s)
1
3
AC Source Circuit Breaker
2
4. Press and hold the ON button for more than 3 seconds.
After the internal test sequence, the On-line Operation / Load protected LED is ON.
On line operation/Load protected LED
Bypass AC Source LED
OFF
ON
4
Power Module Display Panel
5. Set the Transformer Circuit Breaker to the ON position.
Turn appropriate circuit breaker for suitable outlets.
86-86000-01 B01 - Page 10
86-86000-01 B01 - Page 11
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86-86000-01 B01