MNDOT SURFACE CHARACTERISTICS STUDIES By Bernard Igbafen Izevbekhai, P.E., Ph.D. MnDOT Research Operations Engineer Presented Monday September 28 2015 At the MnROAD Facility to a Visiting Team From Sweden LOCATING SURFACE PROPERTIES STUDIES IN OUR RESEARCH PROGRAM MnROAD Operations Concrete Research Operations Concrete Pavement Subsurface Drainage; Response; Overlays Base Materials. Geosynthetics etc Instrumentation Sound Absorption; Pavement Smoothness, Tire Pavement Noise, Skid Resistance; Rolling Resistance, Hydroplaning, Surface Texture, Asphalt Research Operations M.E. Design Research Operations Concrete Surface Materials: Paste Properties: Functional Chara. Aggregates, Pozzolan, Thermo Sustainability & Reliability Analysis PHILOSOPHY OF SURFACE PROPERTIES • Most Pavement Related Acceptance &Other Decisions are Based on Functional Characteristics (Ride Quality Skid Resistance Hydroplaning Potential and Noise) Instead of Structural Characteristics • Optimization of Surface Properties is the goal: Not sacrificing any at the altar of the other. • Secondary Characteristics Such as Texture Orientation, Texture Direction and Texture Wavelength are the actual governing Variables LINKS TO MOST MNDOT SURFACE CHARACTERISTICS RESEARCH REPORTS Various http://www.lrrb.org/search/results/ea2b4098dc897 c330e037429fc522910/ Rolling Resistance http://www.lrrb.org/search/results/17f4e45e6333bf 3c81f334ce994f83fb/ http://www.lrrb.org/search/results/030c450c943d5 e63a42c2c9adcce3873/ Final Diamond Grinding Research Report http://www.lrrb.org/media/reports/201318.pdf ADVANCED PROFILOMETRY: ROBOTEX IMPEDANCE TUBE LIGHTWEIGHT PROFILER LATERAL WANDER IN BOX-CAR CONFIGURATIONS LATERAL WANDER IN BOX-CAR CONFIGURATIONS TriODs on a box car configuration 1 Roline on a Boxcar Configuration CHIP SEAL FRICTION : Hysteresis & Adhesion Thermal Issues With Noise OBSI AASHTO TP 76-13 IL 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 A-wtd PI 83.2 81.9 83.7 85.8 91.6 97.6 97.0 94.7 96.2 94.5 90.9 85.7 81.0 77.5 103.9 Coh -1.1 0.1 1.0 1.1 1.0 0.1 0.3 0.5 0.4 0.4 0.2 0.1 0.8 0.7 IL PI Coh 0.5 #NUM! #NUM! 0.7 75.9 8.2 0.9 79.9 4.2 1.0 85.6 1.6 1.0 89.8 1.0 1.0 95.3 0.2 1.0 97.7 0.8 1.0 95.8 0.7 1.0 95.4 0.6 1.0 93.8 0.7 1.0 91.0 0.4 0.9 86.4 0.2 0.8 82.0 1.0 0.7 78.5 1.4 103.5 IL 0.6 0.7 0.9 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 0.9 0.8 0.7 #NUM! 79.8 82.2 85.7 90.8 96.6 97.4 95.3 95.8 94.2 91.0 86.0 81.5 78.0 103.7 SURFACE TECHNOLOGIES CTM & CTM PARSER CTM 7 CTM PARSER OUTPUT: TEXTURE PROFILE, MPD, SKEWNESS, WAVELENGTH SURFACE TECHNOLOGIES TEXTURE SCANNER OUTPUT OUTPUT: MPD SKEW KURTOSIS New Horizon: Aggregate Avoidance index WARP & CURL EVALUATION MnDOT ALPS 2 Built 2008-2010 Instant, Diurnal & Built In Warp n Curl R:\Concrete\Concrete Researchers\SC Olson\2013 ALPS Raw Data\ALPSII 2013 DATA\ALPS II MNROAD WARP&CURL 2013 CONSTRUCTION.xlsx Field Equipment Description A one-ton articulated device, with a housing for standard tire, (with compensation for pavement smoothness, and other variables) that allows an angular displacement due to resistance between tire and pavement and translates this into a rolling resistance number through mechanics of motion. DISMANTLING 1 TON CARGO AND TEST SET UP TON TEST SET UP RR TUG MARK IV DEVICE Test tires AAV4 (left), SRTT (center), MCPR (right). TUG MARK 4 USED AT MNROAD 2011 & 2014 RR FREE BODY DIAGRAM 2013 RR RESULTS RR 2013 RESULTS RR FUEL CONSUMPTION IMPLICATION Constant speed driving CRR 0.005 0.006 0.007 0.008 0.009 0.010 0.011 0.012 0.013 0.014 0.015 Urban FTP-75 30 km/h 50 km/h 70 km/h 90 km/h 110 km/h 130 km/h 150 km/h 0.77 0.78 0.81 0.85 0.88 0.90 0.92 0.89 0.81 0.82 0.85 0.88 0.90 0.92 0.94 0.91 0.86 0.87 0.89 0.91 0.93 0.94 0.95 0.93 0.91 0.91 0.92 0.94 0.95 0.96 0.97 0.96 0.95 0.96 0.96 0.97 0.98 0.98 0.98 0.98 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.05 1.04 1.04 1.03 1.02 1.02 1.02 1.02 1.09 1.09 1.08 1.06 1.05 1.04 1.03 1.04 1.14 1.13 1.11 1.09 1.07 1.06 1.05 1.07 1.19 1.18 1.15 1.12 1.10 1.08 1.06 1.09 1.23 1.22 1.19 1.15 1.12 1.10 1.08 1.11 Relative Changes of Energy Consumption Averaged for six conventional vehicles. MNROAD & NETWORK SITE SUMMARY MNROAD & NETWORK SITE SUMMARY • The coefficient of rolling resistance of the truck tires varied from 0.0044 to 0.0072 on the Mainline cells. • Fuel consumed by the rolling resistance force at 30 MPH varied between 0.006 liter and 0.009 liter per cell, for an average consumption of 5 liter/100 km. • Rolling resistance was 0.0072 on bituminous TH 66 and 0.0061 on concrete TH 10, for a vehicle speed of 55 MPH. • Spectral analysis of accelerometer data was performed to examine how different pavement types contribute to dynamic rolling resistance. The spectral analysis revealed vibrational modes unique to either bituminous or concrete pavements. In particular, joints between concrete panels gave rise to vibrations at 2.9 Hz corresponding to panel length of 15’ on the Mainline or 27’ on TH10. • The fuel consumption component attributed to dynamic rolling resistance was computed to be 0.3 liter/100 km higher on the TH 10 section compared to the TH 66 section Conclusion • In general, pavement surfaces with higher rolling resistance coefficients are those with greater surface texture such as porous materials, conventional diamond grinding, and exposed aggregate. This finding is supported by the analysis conducted in the report on the first round of rolling resistance measurements (1). • The lower resistance surfaces tend to be bituminous pavements with dense graded aggregates, and concrete pavements with broom or turf drag surfaces. • There is little difference in rolling resistance coefficients at speeds of 50 and 70 km/h, but at 110 km/h the coefficients increased significantly on all surfaces tested (the MnROAD mainline cells). CONCLUSION • As speed increases, the relative effect on energy consumption diminishes, as other impacts such as wind resistance are much more prominent. • Using the 12.5 mm Dense Graded bituminous surface and a transverse-tined concrete surface as standards, the analysis estimated up to a 2.3% decrease in energy consumption and up to a 6.1% increase in energy consumption attributable to the various pavement surfaces. • The porous surfaces had the highest increase in predicted energy consumption, while the PCC broom and turf drag surfaces were predicted to have the highest decrease in consumption. MNDOT RR RESEARCH PUBLICATIONS MNDOT TUG COLLABORATION • http://www.lrrb.org/media/reports/201207.pdf • http://www.dot.state.mn.us/research/TS/2014/2014 29.pdf MNDOT TRANSTEC EVALUATION • http://www.lrrb.org/media/reports/201316.pdf MNDOT FUEL MINER MECHANISTIC APPROACH • http://www.lrrb.org/media/reports/201539.pdf SENSITIVITY TO SPIKINESS Ignoring spikiness compresses the prediction range MAJOR IMPLICATION & APPLICATION AASHTO TP 76-13 MODEL CONCEPTUALIZED SO WHAT? WHICH TEXTURE IS THE QUIETEST? LAYOUT AND PROBABILITY DENSITY FUNCTION OF SPIKY AND NONSPIKY TEXTURES TEXTURE EFFECTS (TPI-) Direction (DIR) • The texture on the pavement can be aligned with the direction of travel DIR=0 or transverse to the direction of travel DIR=1. • Concatenations are increased when DIR=1, air compression relief HYPOTHESIS & RATIONALE FITTED NORMAL DISTRIBUTION OF NOISE LEVELS 2007-2011 a) Tread Block Impact Mechanism in Tire Pavement Interaction Causes “Rubber Mallet” Impact Noise b) Air Compression and Rarefaction Mechanism in Tire Pavement Interaction causes Whistling and Clapping Noise 1 TEXTURE ORIENTATION Texture Amplitude PDF (Positive Skew) a) Configuration and PDF of a Spiky Texture Texture Amplitude PDF (Negative Skew) b) Configuration and PDF of a Non-Spiky Texture 1 VALIDATION IN 2 STATE PROJECTS DULUTH (I-35) Northbound Southbound ST. CLOUD (I-94) Northbound Southbound ASP (mm) 16 16 16 16 DIR 0 0 0 0 SP 0 0 0 0 IRI (m/km) 0.75* 0.75 1.2** 1.05 Temp (0K) 290 290 298 298 Predicted Post 99.7 99.7 99.3 99.3 99.7 99.3 98.7 98.2 Grind OBSI (dBA) Measured Post Grind OBSI (dBA) Target OBSI was 0.8m /km **Target OBSI was 1m/km MODEL: RELATIVE INFLUENCE OF SIGNIFICANT VARIABLES COMPONENT MIN 0.25 1.68 SP MAX RANGE 1.87 1.62 -0.78 2.11 2.89 SOURCE 0.65 < IRI < 4.8m/km 265 <T <305 K 0 1.68 1.68 SP = 0/1 0.15 5.1 4.96 DIR : 0/1 NOTE Observed range of Influence of Texture alone based on the model is 6.7 dBA Temp + IRI = 4.51. Overall spread of 11 dBA theoretically implied Economic Quiet Pavement design is therefore feasible ASPHALT PAVT NOISE SUMMARY The porous asphalt surfaces (Cells 86 and 88) are the quietest, while the chip seal (Cell27) and some of the dense graded asphalt mixtures (Cells 4 and 24) are the loudest. OBSI levels are lowest in the summer when the pavement surface is warm; they are highest in cold weather. There is a general upward trend of noise levels over time with the porous asphalt showing a more gradual trend and dense graded surfaces showing a sharper increase. In some cases (e.g., NovaChip) the difference between cool and warm weather results is remarkable, while in other cases (e.g. porous asphalt) the differences in OBSI levels between seasons are much less. SUMMARY & CONTRIBUTIONS • Conceptualization of the broad variable groups of texture IRI and Temperature and how components physically affect noise • Successful development of model Forms by first successfully identifying significant variables • A phenomenological tire pavement noise prediction model • Relative importance of model components that can facilitate investment in quiet pavements • Quiet Pavement: Through this research an award-winning quiet pavement with durable asperity intervals has been developed. SUMMARY & contributions • OBSI = ITN + TPI+ +TPI- is validated • A tenable near field measurement process. And a large data base with many texture types • A knowledge base that may be used in Quiet Pavement design. • It validated this model in two major state rehabilitation projects by successfully predicting OBSI to within 1dBA of measured value CONCLUSION • Research conducted an extensive measurement campaign of OBSI and variables physically considered to be associated. • Model Validates the Initial lemma that OBSI = ITN + TPI+ + TPITexture variables are important but not sufficient. • Texture types arranged ion order of Quietness • Relative Influence of components have been deduced: Asperity interval and Direction; Temperature IRI and Spikiness in decreasing order. • Non Significant Components Identified MPD, DIRSP and DIRMPD P>>0.05 actually P>0.13 • Environmental (Temperature) and Ride Quality (IRI are Important) • Model Used in Texture design of 2 MN Projects • A tool for Quiet Pavement Design THE END LESS ROAD OF LEARNING
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