Installation Standard For POLYETHYLENE (PE) FOR GAS YARD PIPING IAPMO IS 12-2006 Note: SCOPE This standard shall govern the installation of polyethylene (PE) natural and liquified petroleum gas yard piping. Installation, material and inspection shall comply with the current edition of the Uniform Plumbing Code [UPC]TM published by the International Association of Plumbing and Mechanical Officials and shall also comply with this standard. The following sections of the Uniform Plumbing Code apply to PE gas piping: Definition of PE Workmanship Protection of Piping, Materials, and Structures 314.0 Hangers and Supports 315.0 Trenching, Excavation, and Backfill 316.2.3 Plastic Pipe to Other Materials Chapter 12 Fuel Piping 1204.3.2 Final Piping Inspection 1211.0 Gas Piping Installation 1211.1.7 Tracer Wire 1213.0 Liquified Petroleum Gas Facilities and Piping Table 14-1 Materials: Pipe and Tube: PE3408 PE2406 ASTM D 2513 Fittings: Copper Alloy ANSI B16.26 PE3408 PE2406 ASTM D 2513 Plastic Mechanical ASTM F 1924 Metallic Mechanical ASTM F 1948 PRODUCT REQUIREMENTS 2.1 Minimum Standards 2.1.1 Materials. Pipe, tubing and fittings shall conform to the appropriate standards in Table 14-1 of the Uniform Plumbing Code. See note ahead of Chapter 2 of this standard. [UPC 301.1] 2.2 Pipe. PE pipe is plastic of 1/2 inch (12.7 mm) or larger size. One-half inch (12.7 mm) pipe shall be SDR 9. Pipe sizes less than 3 inches (76 mm) shall be SDR 11. Pipes 3 inches (76 mm) and larger shall be SDR 11.5 or lower*. 2.13 Tubing. PE tubing is plastic and shall be limited to the following: Tubing Size Inches (mm) SDR* 1/4 (6.4) 6 3/8 (9.5) 8 1/2 (12.7) 7 *Note: The lower the SDR number, the thicker the wall. R EA D O N 218.0 310.0 313.0 2.0 LY 1.0 1.1 ABBREVIATIONS ANSI ASTM IAPMO UPC American National Standards Institute American Society for Testing and Materials International Association of Plumbing and Mechanical Officials Uniform Plumbing Code published by IAPMO 2.1.4 Fittings. Heat fusion fittings shall be PE 2406, PE 3408, or other listed materials. Mechanical connectors for PE pipe and tubing and for transition fittings shall be approved compression type couplings or other special listed joints. 2.2 2.2.1 Markings Pipe and Tubing. Pipe and tubing markings shall be in accordance with ASTM D2513. [UPC 301.1.2] Fittings. Fitting markings shall be in accordance with ASTM D1924, ASTM D1948, ASTM D2513 or ASME B16.26. [UPC 301.1.2] Position of Markings. The identifying markings on pipe, tubing and fittings shall be visible for inspection without moving materials. 2.2.2 2.2.3 2.3 2.3.1 Protection of Piping Storage. Unprotected pipe should not be stored in direct sunlight. The pipe shall be stored in a way to protect it from mechanical damage (slitting, puncturing, etc.). Exposure to sunlight during normal construction periods is not harmful. 381 IS 12 2.4.2 shall be made with listed mechanical fittings. [UPC 1209.5.9] 2.7 Special Joints 2.7.1 Listed transition fittings or listed mechanical fittings shall be used when making joints between PE and steel or PE and copper. 2.7.2 Transition fittings shall be installed outside of meter vaults with metallic piping extending into the vaults a sufficient distance to permit the use of backup wrenches. 2.8 Inspections 2.8.1 Temperature. Pipe temperatures shall be stabilized before testing. See Section 2.4.2. [UPC 1214.0] 2.8.2 Piping shall be subjected to the pressure test required in Section 1214.0 of the Uniform Plumbing Code. [UPC 1214.0] 2.9 Materials 2.9.1 Location. PE pipe and tubing shall be installed only outside the foundation of any building or structure or parts thereof. It shall be buried in the ground for its entire length with cover as provided in Section 2.5.1. It shall not be installed within or under any building or structure or mobile home or commercial coach or parts thereof. The term "building or structure or parts thereof" shall include structures such as porches and steps, whether covered or uncovered, roofed portecocheres, roofed patios, carports, covered walks, covered driveways and similar structures or appurtenances. [UPC 1211.0] EA D O N 2.5 2.5.1 Thermal Expansion Snaking. The pipe and tubing shall be “snaked” in the trench bottom with enough slack to provide for thermal expansion and contraction before stabilizing. The normal slack created by residual coiling is generally sufficient for this purpose. If, however, the pipe has been allowed to straighten before it is placed in the trench, 6 inches (152 mm) per 100 feet (30,480 mm) of pipe length shall be allowed for this purpose. Stabilizing. Pipe and tubing temperature shall be stabilized by one of the following methods: (a) Shade backfill. Leave all joints exposed so they can be examined during the pressure test. (b) Allow to stand overnight. Trenching and Backfill Trenching. Trenching bottoms shall be smooth and regular of either undisturbed soil or a layer of compacted backfill so that minimum settlement will take place. Pipe or tubing shall not be wedged or blocked. Voids shall be filled and compacted to level of trench bottom. The minimum cover shall be 18 inches (457 mm) below finish grade. [UPC 315.0, 1211.1.2] LY 2.4 2.4.1 IDAHO STATE PLUMBING CODE Exceptions: (1) Tubing for gas lights shall be buried a minimum of 12 inches (305 mm) below finish grade where gas flow is restricted to 10 cubic feet per hour (8 x 10-5m3/s) at its source by a mechanical means or a fixed orifice. R Note: Local climatic conditions may affect required burial depth. 2.5.2 2.6 2.6.1 2.6.2 382 (2) Piping may terminate a maximum of one foot above ground when encased in a listed anodeless transition riser. Backfill. The pipe and tubing temperature shall be stabilized before backfilling. See Section 2.4.2. [UPC 315.4, 1211.1.2] Types of Joints PE joints shall be made as follows: Heat Fusion Joints. Heat fusion joints shall be made according to the manufacturer's procedures using recommended heat times, temperature and joining pressures. [UPC 1209.5.9] Mechanical Joints. Mechanical joints shall be assembled in an approved manner with tools recommended by the fitting manufacturer. Mechanical joints Exception: Tubing may extend into gas light support columns provided it is not exposed to external damage. 2.9.2 Maximum Working Pressure. Gas pressure shall not be more than 5 psi (34.5 kPa) for natural gas nor more than 10 psi (69 kPa) for liquified petroleum gas. 2.9.3 Gas Supplier. Installation shall be acceptable to the serving gas supplier. 2.10 Installation of Gas Piping 2.10.1 Types of Joints. See Sections 2.6 and 2.7 of this standard. [UPC 1209.5.9] 2.10.2 Prohibited Joints. PE pipe shall not be joined by a threaded joints. Joints made with adhesives or solvent cement shall be prohibited. PE FOR GAS YARD PIPING IS 12 2.10.3 Identification. Plastic gas yard piping shall be permanently identified by attaching a metal tag to the meter end of the piping system stating, "Plastic Yard Piping". 2.11 Sizing 2.11.1 Pipe. Pipe shall be sized as required by Section 1211.16 or 1217.0 of the UPC. [UPC 1211.16, 1217.0] 2.11.2 Tubing. Tubing shall be sized from Table 1. [UPC 1217.0] ADOPTED: 1971 REVISED: 1975, 1977, 1978, 1981,1983, 1985, 1989, 1990, 1991, 1993, 2003, 2006 0.250 0.375 20 12 35 30 10 28 40 8 24 Length in Feet 50 60 70 80 90 100 125 7 7 6 6 5 5 4 21 19 18 16 16 15 13 150 200 250 300 350 400 450 500 550 600 4 3 3 3 3 2 2 2 2 2 12 10 9 8 7 7 6 6 6 6 EA D 1/4 3/8 10 18 51 O N Nominal Tubing Internal Size Diameter Inches Inches 1/4 0.250 3/8 0.375 LY TABLE 1 SIZE OF PLASTIC GAS TUBING Maximum Delivery Capacity in Cubic Feet of Gas per Hour (CFH) of Tubing Carrying Natural Gas of 0.60 Specific Gravity TABLE 1 (Metric) SIZE OF PLASTIC GAS TUBING 3 Maximum Delivery Capacity in Cubic Meters of Gas per Second (m /s) of Tubing Carrying Natural Gas of 0.60 Specific Gravity R Nominal Tubing Internal Size Diameter mm mm 6.4 6.4 9.5 9.5 3.0 1.4 4.1 6.1 1.0 2.8 Length in Meters 9.1 12.2 0.8 0.6 2.2 1.9 15.2 0.56 1.7 18.3 0.56 1.5 21.3 0.5 1.4 6.4 9.5 6.4 9.5 24.4 0.5 1.3 27.4 0.4 1.2 30.5 0.4 1.2 38.1 0.3 1.0 45.7 0.3 0.96 61.0 0.2 0.8 76.2 0.2 0.7 6.4 9.5 6.4 9.5 91.4 0.2 0.6 106.7 0.2 0.56 121.9 0.16 0.56 137.2 0.16 0.5 152.4 0.16 0.5 167.6 0.16 0.5 182.9 0.16 0.5 383 R EA D O N LY IDAHO STATE PLUMBING CODE 384
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