Potters Hollow Spheres The Lightweight Additive for Peak Performance Improving your Products Performance with Potters Hollow Spheres Potters Hollow Spheres have developed a world-wide reputation for improving product performance. Developed originally to extend plastic compounds, Hollow Spheres are now widely used in diverse applications such as industrial explosives and as performance additives for the refractory and ceramic industries. Scientists, Designers and Engineers rely on Hollow Spheres for solving application problems and for providing functional values. Potters Europe offers Hollow Spheres in various compositions such as Q-Cel® Ultra-Light Weight Reducing Hollow Microspheres and Sphericel® Ultra-Fine Weight Reducing Hollow Glass Microspheres. These microspheres are available in many particle sizes, densities and strengths to meet your specific requirements. Potters Hollow Spheres are also available with functional surface coatings, including silane, silver and other metals, and are fully compatible with polyesters, epoxies, phenolic resins, urethanes, plastisols, thermoplastics and latex; concrete and other building materials; and emulsion and water gel explosives. Simple but Versatile Potters Hollow Spheres are simple but versatile. Essentially, they are cells made to controlled dimensions. Each cell contains air. To the naked eye, the spheres look like fine powder. When viewed through a microscope, they resemble tiny ping-pong balls. Spheres have thin walls, relative to their diameters and provide a hollow space. The result is a light-weight material with the potential to enhance the properties of a wide range of products. Why use Potters Hollow Spheres? They are Lightweight Hollow Spheres are only a fraction of the density of commonly used resins. It only takes a small addition by weight of Hollow Spheres to displace heavier materials. They simultaneously add volume and reduce density. If you are looking for buoyancy, no filler performs as well as Potters Hollow Spheres. Additionally, they can save material costs; on a volume basis, microspheres are a fraction of the cost of resins. Information contained in this publication (and otherwise supplied to users) is based on our general experience and is given in good faith, but we are unable to accept the responsibility in respect of factors which are outside our knowledge or control. Potters Europe (EGM Division) and Potters Hollow Spheres are trading names of Potters Ballotini Limited Q-Cel®, Sphericel®, Spheriglass®, Spheriwhite® and Luxsil® are registered trademarks of Potters Industries LLC. Ref: 3-08-002-1-03 They go with the flow Potters Hollow Spheres act like tiny ball bearings. They impart flow properties superior to irregularly shaped fillers. In liquids, conventional fillers tend to increase viscosity because of their shape and high surface area. Conversely, spheres have the least surface area of any particle shape. High loading of Hollow Spheres can be achieved without unacceptable increases in viscosity. At low filler loadings, Hollow Spheres improve pumping and flow rates. The ball-bearing effect and low overall viscosity also allows faster mould filling. They are great stress resisters Potters Hollow Spheres are extremely abrupt temperature changes, such as increase the stiffness of composites applications, and help formulate putties they good at resisting thermal stress in materials subject to cultured marble bath ware. Hollow Spheres can also used in sandwich construction for marine and auto and spackling compounds that virtually do not shrink as dry Applications for Potters Hollow Spheres End Use Matrix Advantages Cultured Marble Simulated Wood Furniture Decorative Casting Marine Decks, hull coring Marine Putty Fibreglass-reinforced plastic coring Bowling Ball cores Plywood patching compounds Insulating pipe covering Polyester Density Reduction Resistance to thermal shock Casting quality Polyester, epoxy Cost Reduction Improved stiffness Easier finishing Polyester Polyester, epoxy, polyurethane Density control Improved shaping finishing Thermal insulation Automotive sounddeadening pads Automotive sealants Asphaltic Auto, truck brake compounds Syntactic foam Flotation devices Hi-Mil Coatings Textured paints Phenolic Density reduction Acoustic insulation Density Reduction Reduced sag tendency Chip resistance Increased pad life Density reduction Density Reduction Grouts, roof coatings Synthetic Stucco Concrete Industrial Explosives Refractory compounds/bricks Grinding wheels PVC Plastisol Epoxy Solventbased resin, water-borne binder Latex, elastomeric latex, latex/cement, cement Water Gel, emulsion Ceramic composite Ceramic composite, phenolic and . They make finishing easier Pastes and putties made with Potters Hollow Spheres are easy to sand and file. That’s because it’s easier to cut through a Hollow Spheres than a solid particle. The same applies for holding power when using screws, nail and staples. The spheres collapse as the fastener enters, making room for its penetration. In addition, pastes and putties are also less likely to sag and slump when Potters spheres are used to reduce density. Density Reduction Improved Rheology Anti-skid Density reduction, Enhanced Trowelability Improved Sprayability Sensitivity Thermal insulation Antislump in green state Controlled porosity Weight reduction They are good insulators Because heat and sound are not as readily transmitted across voids as they are through solids, Hollow Spheres have measurable values as sound and thermal insulators. They also add insulating values without adding a lot of weight. Information contained in this publication (and otherwise supplied to users) is based on our general experience and is given in good faith, but we are unable to accept the responsibility in respect of factors which are outside our knowledge or control. Potters Europe (EGM Division) and Potters Hollow Spheres are trading names of Potters Ballotini Limited Q-Cel®, Sphericel®, Spheriglass®, Spheriwhite® and Luxsil® are registered trademarks of Potters Industries LLC. Ref: 3-08-002-1-03 They are reliable sensitizers Potters Hollow Spheres are unsurpassed as sensitizers for emulsion and water gel explosives used in mining, quarrying and construction. The tiny spheres function as pockets of encapsulated air within the explosive matrix. When the explosive is detonated, the pockets of air become hot spots that concentrate the explosive and generate high temperatures. PQ Hollow Spheres are more economical as a sensitizer than flake aluminium, inorganic nitro and nitrate compounds, and they withstand mixing and pumping pressure better than other materials. Other Product Range: Spheriglass® Performance-Enhancing Solid Glass Microspheres Spheriwhite® Colour-Enhancing Solid Glass Microspheres Luxsil® Cosmetic Microspheres For further information about our range of Hollow Glass Microspheres, please do not hesitate to contact us: Potters Hollow Spheres Pontefract Road Barnsley S71 1HJ South Yorkshire United Kingdom Tel. +44 (0) 1226 704 516 Fax. +44 (0) 1226 207 615 E-mail: [email protected] Website: www.potterseurope.com Information contained in this publication (and otherwise supplied to users) is based on our general experience and is given in good faith, but we are unable to accept the responsibility in respect of factors which are outside our knowledge or control. Potters Europe (EGM Division) and Potters Hollow Spheres are trading names of Potters Ballotini Limited Q-Cel®, Sphericel®, Spheriglass®, Spheriwhite® and Luxsil® are registered trademarks of Potters Industries LLC. Ref: 3-08-002-1-03
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