802DN Lever Type With DeviceNet Output/Spring Return
Description
Bulletin 802DN DeviceNet limit switches have been designed with the same rugged features of our 802T NEMA limit switches
with the features and benefits of DeviceNet built in. These limit switches utilize DeviceNet technology to address the primary
customer needs. The three most common needs are increased information flow, an inexpensive way to connect limit switches to
a DeviceNet network, and reduction of down time by using the advanced diagnostic capabilities only available though DeviceNet.
802DN limit switches are configured using RSNetWorx for DeviceNet. Online configuration help is available using the parameter
help feature.
NonPlugIn
Style 802DNAD5 without
Lever
High Degree of Versatility
Bulletin 802DN limit switches can be mounted in any position, with operating heads that can be rotated and fastened in any one
of four positions 90° apart. Most operating levers are interchangeable and can be rotated and clamped in any position through
360°.
NEMA Type 13 Construction
802DN limit switches feature NEMA Type 13 construction with synthetic rubber seals to protect the operating parts against entry of oil, dust, abrasives, water and
coolant, within the limits of NEMA‐specified tests.
Easy Mounting and Wiring
Each switch base has four mounting holes: two “through” holes for front mounting and two tapped holes in the back for rear mounting. Three different wiring styles are
available for ease of installation. Each of the models is available for order with one of the following: a five‐pin micro quick‐ disconnect, a five‐pin mini quick‐
disconnect, or a prewired two meter cable.
Lever Type Switches
These switches are operated by means of a lever that is clamped to a knurled shaft extending from the operating head.
Lever type switches can be equipped with a variety of operating levers: roller lever, adjustable roller lever, micrometer adjustment roller lever, rod lever, one‐way rod
or roller lever and fork lever. These can be used interchangeably on all lever type switches.
The micrometer adjustment roller lever, Cat. No. 802T-W6, is designed especially for installations where the exact position of the roller is critical. This lever has a
pivoted roller which can be turned laterally. After clamping the lever to the switch shaft, the position of the roller can be precisely adjusted through an arc of 7.5° on
either side of the center or straight‐line position.
Wide Belt Roller
The 802DN-WBR-XX limit switches come packaged with a special lever arm. This limit switch has been specifically designed for precise position detection of conveyor
belts. By using the advanced features of DeviceNet, this limit switch is ideal for this application.
Features
Direct connection to DeviceNet network
Autobaud
Dual outputs with distinct programmable angles to operate
Teach and learn angle
Each output programmable to N.O. or N.C.
Programmable travel to reset (hysteresis)
Configurable counters with resets on each output
Multiple timing functions
Programmable in 1 ms increments
On delay timer
Off delay timer
One shot timer
Userselectable discrete or analog output
Multiple maintenance warnings
Overtravel alarm
Motion detection
Slow lever return alarm
Jam detect
User defined counter preset used for
Tracking total operations and maintenance alarming
Supports changeofstate (COS) or strobing protocol
General Specifications
Environmental
Certifications
UL Listed, CSA Certified, and CE Marked for applicable directives
Enclosure Type Rating
NEMA 1, 4, 6P, 13; IP67 (IEC 529)
Ambient Temperature [C (F)]
NonPlug‐In limit switches are designed to operate in an ambient temperature range of ‐18…+54° (0…+130°)
Range of Operation
Product Selection
Lever
Movement
Torque to Operate,
Max. [N•m (lb•in)]
Travel to
Operate
Output #1
Travel to
Operate
Output #2
Maximum Travel to Reset
Travel
Contacts (Min.)
Connection Cat.
Type
No.
Clockwise or
Counterclockwise
0.34 (3)
Programmable
Programmable
54°
2 m cable
802DNAS2
5-pin mini
802DNAN5
5-pin micro
802DNAD5
2 m cable
802DNWBRS2
5-pin mini
802DNWBRN5
5-pin micro
802DNWBRD5
Programmable (5°)
NonPlugIn
Style 802DNAD5 without
Lever
I/O Data
Byte 1
Byte 2
Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7
Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7
Output
1
Output
2
Maintainance
Diagnostic
Over
Travel
Slow Return
Counter 1 Output
Counter 2 Output
Not Used
Analog Output (Strobe Only)
Note:Outputs 1 and 2 are programmable N.O./N.C.
See electronic data sheet for programming instructions.
Approximate Dimensions [mm (in.)]
Operating Levers
For use with 802M, 802MC, 802R, 802T, 802X, and 802XR
Roller Levers
Type
Roller Material
Roller Diameter [mm (in.)] Roller Width [mm (in.)] Cat. No.
Metal
19.05 (0.75)
6.86 (0.27)
802T-W9A
Nylon
19 (0.75)
7.11 (0.28)
802T-W1
19 (0.75)
25.4 (1.0)
802T-W1H
Dual nylon
19.05 (0.75)
25.4 (1) each
802T-W1HH
Steel
19 (0.75)
6.35 (0.25)
802T-W1A
19.05 (0.75)
19.05 (0.75)
802T-W1N
Ball bearing
19 (0.75)
5.84 (0.23)
802T-W1B
Beryllium copper (non-sparking)
19.05 (0.75)
7.11 (0.28)
802T-W1J
Nylon
19.05 (0.75)
19.05 (0.75)
802T-W1L
Nylon
19.05 (0.75)
7.11 (0.28)
802T-W1E
Non-Adj. Cast Lever
0.75 in. Radius
Non-Adj. Cast Lever
1.5 in. Radius
Roller on Front
Non-Adj. Cast Lever
1.5 in. Radius
Roller on Rear
Steel
25.4 (1)
802T-W1D
38.1 (1.5)
7.11 (0.28)
802T-W1G
19.05 (0.75)
6.35 (0.25)
802T-W1F
19.05 (0.75)
802T-W1C
Nylon
19.05 (0.75)
19.05 (0.75)
802T-W1M
Nylon
19.05 (0.75)
7.11 (0.28)
802T-W20
25.4 (1)
802T-W20D
6.35 (0.25)
802T-W20A
19.05 (0.75)
802T-W20B
Ball bearing
5.84 (0.23)
802T-W20C
Beryllium copper
7.11 (0.28)
802T-W20E
7.11 (0.28)
802T-W20J
25.4 (1)
802T-W20K
6.35 (0.25)
802T-W20L
19.05 (0.75)
802T-W20M
5.84(0.23)
802T-W20N
7.11 (0.28)
802T-W20P
19.05 (0.75)
802T-W18
25.4 (1)
802T-W18A
Steel
Non-Adj. Cast Lever
2 in. Radius
Roller on Front
Nylon
19.05 (0.75)
Steel
Non-Adj. Cast Lever
2 in. Radius
Roller on Rear
Ball bearing
Beryllium copper
Nylon
Non-Adj. Cast Lever
2-1/8 in.
Radius Roller on Front
19.05 (0.75)
Type
Roller Material Roller Diameter [mm (in.)] Roller Width [mm (in.)] Cat. No.
Nylon
19.05 (0.75)
7.11 (0.28)
802T-W25
25.4 (1)
802T-W25D
6.35 (0.25)
802T-W25A
19.05 (0.75)
802T-W25B
Ball bearing
5.84 (0.23)
802T-W25C
Beryllium copper
7.11 (0.28)
802T-W25E
7.11 (0.28)
802T-W25J
25.4 (1)
802T-W25K
6.35 (0.25)
802T-W25L
19.05 (0.75)
802T-W25M
5.84 (0.23)
802T-W25N
7.11 (0.28)
802T-W25P
7.11 (0.28)
802T-W30
25.4 (1)
802T-W30D
6.35 (0.25)
802T-W30A
19.05 (0.75)
802T-W30B
5.84 (0.23)
802T-W30C
7.11 (0.28)
802T-W30E
7.11 (0.28)
802T-W30J
25.4 (1)
802T-W30K
6.35 (0.25)
802T-W30L
19.05 (0.75)
802T-W30M
5.84 (0.23)
802T-W30N
7.11 (0.28)
802T-W30P
7.11 (0.28)
802T-W2
Steel
Non-Adj. Steel Lever
2.5 in. Radius
Roller on Front
Nylon
19.05 (0.75)
Steel
Non-Adj. Steel Lever
2.5 in. Radius
Roller on Rear
Ball bearing
Beryllium copper
Nylon
19.05 (0.75)
Steel
Non-Adj. Steel Lever
3 in. Radius
Roller on Front
Beryllium copper
Nylon
19.05 (0.75)
Steel
Non-Adj. Steel Lever
3 in. Radius
Roller on Rear
Ball bearing
Beryllium copper
Nylon
Steel
19.05 (0.75)
25.4 (1)
802T-W2D
38.1 (1.5)
7.11 (0.28)
802T-W2A
19.05 (0.75)
6.35 (0.25)
802T-W2B
5.8 (0.23)
802T-W2C
Ball bearing
Adjustable Lever
1.19…3 in. Radius
Steel
35.56 (1.4)
6.86 (0.27)
802T-W2E
Rubber
38.1 (1.5)
12.7 (0.5)
802T-W2R
Nylon
19.05 (0.75)
7.11 (0.28)
802T-W17
Metal
Adjustable Lever
1.19…3 in. Radius
Nylon
802T-W17B
38.1 (1.5)
802T-W17A
Type
Fork Lever
1.5 in. Radius
Roller Material
Roller Diameter [mm (in.)]
Roller Width [mm (in.)]
Cat. No.
Nylon; L.H. roller on front; R.H. roller on back
19.05 (0.75)
7.11 (0.28)
802T-W4
Steel; L.H. roller on front; R.H. roller on back
6.35 (0.25)
802T-W4B
Nylon; Both rollers on front
7.11 (0.28)
802T-W4A
Nylon; Both rollers on rear
7.11 (0.28)
802T-NX115
Nylon; Both rollers on front
25.4 (1)
802T-W4F
Steel; both rollers on front
6.35 (0.25)
802T-W4C
7.11 (0.28)
802T-W4D
7.11 (0.28)
802T-W6
Steel R.H. adjustable
6.35 (0.25)
802T-W6A
Ball bearing R.H. Adj.
5.84 (0.23)
802T-W6B
Nylon L.H. Adj.
7.11 (0.28)
802T-W6C
Steel L.H. Adj.
6.35 (0.25)
802T-W6D
Ball bearing L.H. Adj.
5.84 (0.23)
802T-W6E
Nylon R.H. Adj.
25.4 (1)
802T-W6F
Nylon; L.H. roller on back; R.H. roller on front
Nylon R.H. adjustable
Micrometer Adjustment Lever§
1.5 in. Radius
Nylon
Non-Adj. One-way Lever
1.5 in. Radius
7.11 (0.28)
♣
802T-W7
Steel
6.35 (0.25)
♣
802T-W7A
Ball bearing
5.84 (0.23)
♣
802T-W7B
7.11 (0.28)
‡
802T-W12
Steel
6.35 (0.25)
‡
802T-W12A
Ball bearing
5.84 (0.23)
802T-W12B
7.11 (0.28)
802T-W12E
6.35 (0.25)
802T-W12F
Nylon
Non-Adj. Offset Lever
1.44 in. Radius
Roller on Front
Nylon
Non-Adj. Offset Lever
1.44 in. Radius
Roller on Rear
19.05 (0.75)
Steel
19.05 (0.75)
19.05 (0.75)
19.05 (0.75)
♣ Do not use on maintained contact limit switches.
‡ When mounted on plug‐in devices, the offset lever provides equivalent cam tracking to the nonplug‐in devices using Cat. No. 802T‐W1 levers.
§ The micrometer adjustment roller lever is designed especially for installations where the position of the roller is a critical factor. This lever has a pivoted roller which can be turned laterally.
After clamping the lever to the switch shaft, the position of the roller can be precisely adjusted through an arc of 7.5° on either side of the center or straight‐line position.
Roller Levers — Corrosion­Resistant
Type
Short Description
Roller Diameter [mm (in.)] Roller Width [mm (in.)] Cat. No.
Type 316 stainless steel roller, roller pin and clamp pin
One-piece cast aluminum arm is protected with TUFRAM®♣
19 (0.75)
6.35 (0.25)
802MC-W1A
Nylon roller
One-piece cast aluminum arm is protected with TUFRAM®♣
38.1 (1.5)
7.11 (0.28)
802MC-W1G
Nylon roller
One-piece cast aluminum arm is protected with TUFRAM®♣
19.05 (0.75)
7.11 (0.28)
802MC-W12
Type 316 stainless steel roller, roller pin, clamp pin and adjustable lever arm
Block is cast aluminum protected with TUFRAM®♣
19 (0.75)
6.35 (0.25)
802MC-W2B
1.5 in. Radius
Roller on Front
1.5 in. Radius
Roller on Rear
Non-Adj. Offset Lever
1.44 in. Radius
Roller on Front
Adjustable Lever
1.19…3 in. Radius
♣ TUFRAM is a synergistic coating which combines the advantages of anodizing with a controlled infusion of PTFE for added corrosion resistance.
Rod Levers
Type
Material
Rod Length [mm (in.)]
Rod Diameter [mm (in.)] Cat. No.
Stainless steel rod
127 (5)
3.3 (0.13)
Stainless steel rod
Nylon rod
Stainless steel rod
∆
802T-W3
216 (8.5)
∆
802T-W3B
304.8 (12)
802T-NX50
292.1 (11.5)
3.3 (0.13)
802T-W3A
2 (0.08)
‡
355.6 (14)
3.3 (0.13)
802T-NX159
304.8 (12)
6.4 (0.25)
802T-W3C
127 (5)
1.5 (0.06)
127 (5) one-way
Nylatron looped rod
152.4 (6) long, 50.8 (2) wide loop
4.6 (0.18)
228.6 (9) long, 50.8 (2) wide loop
Steel rod
228.6 (9)
6.4 (0.25)
∆ Recommended for use with low operating torque switches.
‡ Not for use with Cat. No. 802M‐NPY5 or Cat. No. 802M‐ASY5 type switches.
♣ Do not use on maintained contact limit switches.
Rod Levers — Corrosion­Resistant
§
802T-NX142
∆
802T-W5
♣
802T-W8
802T-W14
802T-NX119
Nylon rod
§ Recommended for high impact applications.
802T-W3F
802T-W16
802T-W16A
Type
Short Description
Rod Length [mm (in.)]
Rod Diameter [mm (in.)]
Cat. No.
Type 316 stainless steel rod
Block is cast aluminum protected with TUFRAM®∆
127 (5)
3.3 (0.13)
802MC-W3
Type 316 stainless steel rod
Block is cast aluminum protected with TUFRAM®∆
292.1 (11.5)
2.03 (0.08)
802MC-W3A
Nylon Rod
Block is cast aluminum protected with TUFRAM®∆
304.8 (12)
6.35 (0.25)
802MC-W3C
Nylon Rod Only
—
6.35 (0.25)
WF25507
∆ TUFRAM is a synergistic coating which combines the advantages of anodizing with a controlled infusion of PTFE for added corrosion resistance.
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.
Cat. No. 802T-W1C (Dim. A = 0.81 in.);
Cat. Nos. 802T-W1E and 802T-W1F (Dim. A = 1.03 in.)
Shipping Wt. W1C: 57 g (2 oz); W1E: 28.3 g (1 oz.); W1F: 43 g (1.5 oz)
Cat. No. 802T-W1H
Shipping Wt. 43 g (1.5 oz)
Cat. No. 802T-W1D
Shipping Wt. 43 g (1.5 oz)
Cat. No. 802T-W2A
Shipping Wt. 57 g (2 oz)
Cat. No. 802T-W1G
Shipping Wt. 28 g (1 oz)
Cat. Nos. 802T-W2 & 802T-W2B (Dim. A = 1.78 in.);
Cat. No. 802T-W2C (Dim. A = 1.81 in.)
Shipping Wt. 57 g (2 oz)
Cat. No. 802T-W2D
Shipping Wt. 57 g (2 oz)
Cat. Nos. 802T-W3B & 802T-W3F
Shipping Wt. 43 g (1.5 oz)
Cat. No. 802T-W3
Shipping Wt. 43 g (1.5 oz)
Cat. No. 802T-W3C
Shipping Wt. 57 g (2 oz)
Cat. Nos. 802T-W4A & 802T-W4C
Shipping Wt. 57 g (2 oz)
Cat. Nos. 802T-W4 & 802T-W4D
Shipping Wt. 43 g (1.5 oz)
Cat. No. 802T-W4B
Shipping Wt. 57 g (2 oz)
Cat. No. 802T-W4F
Shipping Wt. 57 g (2 oz)
Cat. Nos. 802T-W6, 802T-W6A, 802T-W6B, and 802T-W6E
Shipping Wt. 57 g (2 oz)
Cat. No. 802T-W8
Shipping Wt. 43 g (1.5 oz)
Cat. Nos. 802T-W3A & 802T-W3F
Shipping Wt. 57 g (2 oz)
Cat. No. 802T-W5
Shipping Wt. 28 g (1 oz)
Cat. No. 802T-W6F
Shipping Wt. 57 g (2 oz)
Cat. No. 802T-W9
Shipping Wt. 28 g (1 oz)
Cat. Nos. 802T-W7, 802T-W7A, and 802T-W7B
Shipping Wt. 57 g (2 oz)
Cat. No. 802T-W12
Shipping Wt. 28.3 g (1 oz)
Cat. Nos. 802T-W12A, 802T-W6B, and 802T-W6E
Shipping Wt. 43 g (1.5 oz)
Cat. No. 802T-W14
Shipping Wt. 43 g (1.5 oz)
Cat. Nos. 802T-W16 & 802T-W16A
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Cat. No. 802T-W20
Shipping Wt. 57 g (2 oz)
Cat. No. 802T-W20J
Shipping Wt. 57 g (2 oz)