May, 1028 MINING .&4NDMET-4LLURGY ' 231 French Occupation of the Ruhr* By ROBERT INGOUF Secretary, American Section of the Soci6t6 des 111gbnieursCivils de France, New York M Y REMARKS, which I feel highly honored in being invited to make, shall be limited to a consideration of the mi6ing and metallurgical problems involved in this question; in fact, these problems alone might well be considered as sufficient to explain tlie existence of the Ruhr situation and to justify the steps taken by France in this affair. Comparing the France of pre-war days with the France of the period following the Versailles treaty indicates clearly how the Ruhr question is a direct consequence of the new economic conditions which have prevailed in Europe since peace was signed between the Allies and Germany. Before the war, in 1913 for instance, the French output of iron ore was 22,000,000 tons. This output, which decreased considerably during and immediately after the war, has about regained its previous level. It should be noted that 96 per cent. of the production of iron in France is obtained from the eastern part of the country, in the districts of Nancy, Briey, Longwy, Metz, and Thionville. This concentration of practically all the iron mines into one district creates a very serious problem for France, involving strategic and economic consequences. The strategic problem arises from the fact that the whole iron resources of France lie close to the frontier of Germany, a t a distance of only a few miles; hence it is of the utmost importance for France to be assured that her eastern frontier shall not be a t the mercy of a sudden invasion by an army which could in a few hours deprive France of her iron resources and render her powerless to defend herself. Invaded by her Eastern neighbor three times during the past 100 years, France has had dire experience with what such invasions mean for her. Wherever the German armies have passed, they have left an ineffaceable trail of desolation. France, therefore, intends to protect herself by sufficient and efficient guarantees against renewed invasions of her territory. This situation has also its economic consequences. France is a large iron-ore producer, but this ore is naturally of comparatively little value to the country unless coal and coke can be obtained in sufficieqt quantities to permit smelting the ore. Unhappily, however, the fuel resources of France are not in proportion to her resources in iron ore; in 1913, the French production of coal was 40,000,000 tons, while in 1922 it was only *LAnaddress before the New York Section, April 4, 1923.' 30,000,000 tons, as compared with 575,000,000 for the United States, and 240,000,000 for Germany. In 1913, the coal mines of northern France (districts of Arras and Douai) produced 27~000,000tons, or 70 per cent. of the total French tonnage. The remaining 30 per cent. of the output was supplied by the mines of the central and southern provinces (districts of St. Etienne, Lyon, Clermont Ferrand, Alais, Toulouse) which produced 13,000,000 tons. I n 1922, however, the northern mines produced only 16,000,000 tons, or 53 per cent. of the total (as against 70 per cent. in 1913), while the central and southern mines produced 32 -per cent. (as against 30 per cent. in 1913). The remaining 15 per cent. was supplied in 1922 by the eastern mines (Strasbourg district) which France did not possess in 1913, but recovered in 1918 after the war. Thus the distribution of the coal output was cntirely different in 1922 from what it was in 1913, for obvious reasons. I n 1913 the largest part of the coal tonnage was supplied by the northern mines, but these mines were invaded almost a t the beginning of the war, and were systematically and ruthlessly destroyed by the Germans; 220 mine shafts were totally destroyed and flooded, 1800 miles of gallery (the distance from New York to Chicago) had to be re-established. I t will take possibly ten years of incessant work to put these mines again in a position to produce coal. The machinery and buildings have been entirely destroyed, all the viaducts and railways of the districts have been completely wrecked. The mine workings have been flooded and blown up, and now contain 2650 million cubic feet of water, which it will take years to pump out. Altogether, an annual output of about 20,000,000 tons of coal has been reduced to nothing and will probably not be replaced until 1930. To sum it up, the German invasion destroyed one-half of the pre-war coal resources of France. Determined efforts have been made by the French engineers to repair the damage caused by the enemy in the mines of nor!hern France, For instance, repairs began a t the Courrihres mines on Oct. 10, 1918, only a few days after the German armies had begun to retreat. Many attempts were immediately made to stop t h e water which was rising from the lower levels into the dynamited mine shafts. Thousands of tons 838 ' MINING' AND METALLURGY , . ' Q Volume 4 which she was legally and morally entitled. The French metallurgical industry was therefore placed in a very difficult position and had to purchase elsewhere the products which it had every right to expect from Germany; and while French plants had to close down, Germany was increasing her mining output, was supplying her industries to capacity, and was making large profits in exporting her metallurgical 'products. At the same time she refused to levy on those products the taxes which would have enabled her to meet the obligations which she had contracted with the Allies and to which she solemnly pledged herself. It would have been an easy matter for Germany to supply to France the coal and coke that were required. The German coal mines are situated.at a short distance from the French frontier; they are the mines of the Ruhr district, the richest and most active mining and metallurgical center of Germany and the continent. But the policy of Germany has been consistently to The coal requirements of France in 1922 were about refuse the necessary means to enable French industry 60,000,000 tons, of which only about ope-half could be to recuperate from the destruction undergone during obtained from domestic mines. As mentioned before, the German occupation, while a t the same time Gerthe German invasion had destroyed about .20,000,000 many placed her own industries in a position to domitons of yearly output. That is why the Versailles nate all the export markets. treaty stipulated that Germany should replace the tonnage thus destroyed. To this end France obtained the German Government-owned mines of the Saar France has shown the utmost patience in dealing Valley (which produced in 1922 about -10,000,000 tons with this situation, but when in view of the persistent of coal) and Germany was further obliged 'to supply a defaults of Germany, the Interallied Reparation certain tonnage of German coal on account of "repara- Commission finally declared that country in wilful tions." Those stipulations of the Versailles treaty default in January, 1923, France considered herself as appear entirely just and equitable,' and one might rightfully entitled to put pressure to bear on Germany reasonably have expected Germany to comply with so as to make her meet her obligations. French industry has been hit hard in the course of this those obligations as they were the direct consequences of wilful and malicious damage done by her - armies. struggle: only 90 ovens were working in February as Yet experience has proved that this stipulation of the against 116 in December, 1922; France had to buy in treaty, like. so many others, was only a dead letter England and America enough coal and coke to enable to Germany. her to maintain activity, and such purchases bear What has been said as to the coal situation of France heavily on the commercial balance of France. In applies even more forcibly to the problem of coke. February and March, for instance, France bought in the In 1913, northern France produced 3,000,000 tons of United States about 100,000 tons of coal and approxi. coke (about' 76 per cent. of the total output) but mately the same tonnage of coke. It is likely that such owing to the complete destruction of coke ovens and purchases will have to continue for a while until coal mines France was deprived of' its main coke Germany decides to resume shipments according tb the resources. This situation is aggravated by the fact schedules stipulated by the Allies. On the other hand that, by t h e war, France recovered the important iron Germany cannot continue her present policy of passive mines of her province-of.Lorraine, together with the resistance for any length of time. The interior of large steel plants of t h a t district; consequently, her Germany needs the products of the Ruhr and the Ruhr requirements in coal and coke have been largely itself must keep its industries running if the indusincreased. The coke which France required had to be trialists expect to be able to retain a t least a part of the dbtained from Germany, . partly on . " reparations1' enormous profits which they have made during the last( account and' partly - through direct purchase from few years. German coke works. -Thus we find that France .is It is of course impossible to foretell exactly when the dependent upon Gerr;?any for the coal and coke.which present troubled conditions will end, but it should be she requires. remembered that a solution must be reached some day Unfortunately, since 1919 and in spiteof all requests, because economic conditions in the end govern the France has been unable to obtain from Germany more world, and it is a fact th&t France and Germany must than a small part of the tonnages of coal and coke to necessarily coijperate eventually: France has more iron of slate were dumped into the immense craters around the pitheads; cement was then injected to consolidate the new ground through which the shafts had to be re-sunk. Shaft No. 9, for instance, absorbed over 4000 tons of cement, and it was only on April 24, 1920, that the pitheads were considered safe enough to permit the work of sinking. Steel lining was then placed down to a depth of 100 ft., and not before 0ct. 17, 1920, could the new shaft be connected with what had been left of the lowe? levels. Pumping was then begun with eight' electric pumps, delivering 30,000,000 cu. ft. a month; yet the mine will probably not be in shape for active work until the latter part of 1924. The same general conditions hold true for the other mines of the district. It is therefore no. wonder that the mines of northern France supplied in 1922 but a small percentage of their 1913 output. , ' May, 1923 MINING AND METALLURGY 233 ore than her coal mining capacity enables her to use of pig iron and steel also increased; for the first item while Germany has coal and coke in excess of her iron from 285,000 to 513,000 tons, and for the second item supplies. There is no reason why such an agreement from 315,000 to 430,000 tons. It is true that there is could not be, made and adhered to, but first of all today a decrease in the production owing to the insuffiGermany must meet her just obligations. France cient amount of coke which we derive from the Ruhr. and, I venture to say, the world cannot permit this But this is merely a passing incident. injustice to exist-that a victorious but pillaged France Let me remind you that Germany did not wait for shall see her industries starve and perish while a the French occupation of the Ruhr to restrict the vanquished but untouched Germany thrives and refuses production of coal from that district. Germany preto repair the wanton damage she has caused during ferred to reduce the extraction of coal from the Ruhr over four years of an atrocious war. France has proved basin to the mere quantities needed for her own indusby her sacrifices that she had a right to live and she tries rather than to come back to pre-war normal extraccertainly7 intends to see that justice is done to her. tion, as that would have meant an increase in her ability for payment. In 1913, the Ruhr produced over 114,000,000 tons of coal against 95,000,000 tons in 1921, that is to say about 82 per cent. of its The ~ndustrialSituation of France* normal production. BY C. A. LEINEIVEIU~ I said that the present stagnation is merely a passing OMFORTING it is for one whose efforts are incident. I think that all those who reason coolly and directed towards promoting better trade between in good faith, all the world over, realize now that the the United States and France to be asked to address French move into the Ruhr is purely a political affair. this meeting because it is a sure sign of the belief It has never entered our heads to go into the Ruhr and, , which you, in this country, show in the possibilities extract the coal from the mines and transport it our- +. of such trade. selves. I t may have served the policy of some people Will you permit me first to express my deep gratitude to pretend that we went to help ourselves, even at. the for your courtesy and for your .warm reception. Ever risk of ruining Germany, and bringing about her absosince I came to the United States, I have been over-. lute collapse. It seems to me that those who are whelmed by the sympathy which surrounds me, which capable of such reasoning are utterly incapable of I am modest enough not to accept for myself, but for listening to reason. the country I represent. Although it is political, the French move into the We are very often accused, I know, of lacking the Ruhr is sure to develop, sooner or later, and probably proper Evangelical spirit; some have even gone so far much sooner than some believe, into a very important Let me economic gain not alone for France but for the world as to speak of the "war spirit of France. put it frankly to you. Whenever I read a report on at large. I may even say, although I dislike the term, the industrialdevelopment of the United States today, that it is a constructive policy. It is constructive, I always find a reference to the, strikes which hampered because, by having control of the switchboard of German your trade for the better part of last year. I know how organization, we hold in our hands the means of oversevere they were, and I fully understand the bearing coming the resistance of the all-powerful German they must have on the economic situation, even now. industry, that is to say of those who amass wealth This being so, how can we ignore in France, and let while impoverishing their Government, and while trying others ignore abroad, the fact that 23,000 of our to impoverish France. factories were destroyed during the war, and that over one and a half million of young men were killed. Reminiscences of the Copper Country That must also have an influence on our economic situation. BY PAULKREUZPOTNTNER* The fact remains, however, that today we have URING the 'sixties, the writer lived in Erie, Pa., rebuilt over 20,000 of these factories. They are in full and worked for a concern which owned one of swing, with the result that the volume of our exports the largest ore-carrying Lake boats of that time, of for 1922 was larger than that of 1913. Notwithstand900 tons capacity. To unload such a boat, entirely ing the fact that practically all the coal mines of northby hand, required generally two days, but sometimes ern France were destroyed during the war, our mining. 255 days. Frequently two smaller boats, of 300 or industry has largely recovered. We are extracting' 400-ton capacity, were towed by the ore-carrying now an average of 2,825,000 tons of coal a month, and these towed boats were often lost in stormy vessel, but 2,220,000 tons of iron ore as compared respectively weather. In those days, ships loaded either a t Escanawith 2,300,000 and 1,300,000 tons'a year ago. ba, on Green Bay, a t the upper end of Lake Michigan, From 1921 to 1922 the average monthly production a t Marquette, or a t Houghton, on Lake Superior. *An address before the New York Section, April 4, 1923 * Physicist, Pennsylvania Railroad Co., Altoona, Pa. tAttach6.-Commercial de France aux Etats-Unis, New York~ C J J D 234 MINING AND METALLURGY There was an iron-ore railroad from Escanaba to Marquette, but there was no railroad north of Milwaukee except a stretch of 40 miles, but a railroad was being built north to Marquette. There was no land connection between Marquette and the copper region on Keweenaw Point. There were great warehouses a t Houghton and Hancock, stored with enough supplies to last the people bf the copper region for about seven months, or as long as navigation was closed; Indian runners brought the mail from Marquette during the winter. The mine workers were almost exclusively Scotch and English, with a few Irishmen and Germans. Mine officers and workers were a very hospitable, cheerful people, glad to meet an occasional stranger. Settlements were few and far between. A settler would select a suitable clump of trees, saw them off four or five feet from the ground, and build his house on the remaining stumps. At the time of the writer's visit in 1870, copper mining was just beginning to develop upon a large scale. The Calumet & Hecla mine was but a year and a half old; the Quincy mine was developed to a depth of about 1000 ft., and was provided with the most perfect equipment known a t that time. I n those days, mass copper was often encountered; I remember seeing chunks weighing two or three tons, on the shore of the Lake, waiting for shipment to Detroit, the facilities a t I-Ioughton not being extensive enough to handle such masses. I n fact, there was only a comparatively small smelter below the stamp works, in which the recovered copper was melted and the ingots shipped to Detroit for refining. EARLYMETHODSOF ORE TREATMENT All the ore hoisted out of the mine was hauled to the roasting pile; on account of the excessive hardness of the rock adhering t o the copper, the ore was roasted before being crushed in the stamp mill. To accomplish this, the ore was piled in large heaps upon a crib of wood, which was then ignited and allowed to burn for several days. The ore was then hauled in twowheel, one-horse carts over a rough road through the woods to the stamp mill. The stamp mill was located a t the foot of a steep incline, near the smelter, and was so arranged as t o facilitate the transfer of the copper from the stamp mill to the smelter, the latter being situated near the water's edge; it was on an arm extending from Lake Superior into the peninsula, almost separating Keweenaw Point from the'mainland: At the upper end of that arm was a narrow strip of land connecting the peninsula with the mainland. While I was there, in 1870, the U. S. Government began to cut a channel through this, to make a shorter and safer route for shipping to the upper end of Lake Superior. On arriving at the stamp mill, the roasted ore was Volume 4 dumped into chutes from whence it was fed by gravity under the stamps. The mill contained a row of stamps, the stems of which were of hard wood, squared, and about 20 ft. long; a steel shoe was fastened to the lower end. Steel pins were inserted a t suitable distances; a cam, which engaged the pins, raised the stamp to a given height and then let it fall of its own weight. The mortar was an iron box, strong enough to resist the crushing force of the falling stamp. It had holes in its front, to permit flushing out of the crushed ore by a strong stream of water which fell over the cliff from behind the ore chutes. Such copper as could not be flushed out of the box was shoveled out a t intervals and taken to the smelter. PRIMITIVE MILLINGMETHODS The crushed material flushed out of the box flowed in succession over three tables arranged in front of each stamp, each table being lower than the preceding one. The tables were kept in constant motion by a vibrating mechanism. The material flowing from the third table, still containing considerable fine copper, was conducted to an adjoining vat where the water, with its suspended copper, was kept slightly agitated by a broom moving round and round in the vat upon the 'surface of the water. The overflow from this vat still contained "flour" copper, to extract which the water ran into a large hogshead wherein it was slightly agitated by an arrangement which struck lightly the side of the hogshead; this tended to precipitate the flour copper while the water overflowed into the lake. I was told that this flour copper was given to the employees as a sort of bonus. The stamp mill has always been a sore spot in the experience of mining engineers. The variability of the stresses, due to the nature of the work, introduced complex factors. I n the early 901s,a t an annual meeting of the Institute, the inexplicable and frequent breaking of stamp stems was freely discussed, and a remedy was sought. The writer published an article on the subject, in the Iron Age, suggesting that the cause of the phenomenon was improper heat-treatment of stamp stems which would leave certain portions of the stem highly predisposed to fatigue. A study of the early history of American industry gives a valuable background against which to estimate the work of our pioneer engineers. For example, consider the progress in the iron industry from the time when Governor Winthrop, of Massachusetts, wrote to ' his son in 1648 that their blast furnace near Lynn was doing exceedingly well, producing ten tons of pig iron per week, to the time when Pittsburg furnaces were able to turn out 500 tons of pig iron in 24 hours. Even 50 years ago, before the advent of ',he high-grade Lake Superior ore in quantity, the production of pig iron a t the rate of 10 tons a day was considered .highly favorable.
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