R A P L AYCORE 18200 DECKS COM PA N Y R Enriching Childhood Through Play SM 1-800-235-2440 ISSUED/REVISED: 05/12/05 NOTE: 18200 18201 18202 18203 18250 INSTALLATION = DETAIL = PARTS LIST REFERENCE SQUARE TRIANGULAR RECTANGULAR LARGE TRIANGULAR LARGE SQUARE 5 275 3 001 001 275 1 4 001 2 ASSEMBLY DRAWING INSTALLATION INSTRUCTIONS 1.) Before assembling this equipment, read the enclosed INSTALLER INSTRUCTIONS in the installation booklet; follow all the instructions during installation. 2.) Using a 1/2" [1.27 cm] drill bit, remove the vinyl coating from the four corner mounting holes. When decks are to be installed side by side at the same level, remove the coating from the (2) holes in the mating edges; for a rectangular deck, use the (2) holes nearest the middle. 3.) Assemble parts as shown in the ASSEMBLY DRAWING. Refer to the assembly details for the specific hardware required in each connection. 4.) Loctite (supplied by others) should be used on any non-patch hardware. TOP VIEWS 3'-3 1/2" [1.00M] 3'-3 1/2" [1.00M] 18200 3'-3 1/2" [1.00M] 3'-3 1/2" [1.00 M] 2'-10 11/16" [.88M] 18201 3'-3 1/2" [1.00M] 4'-1" [1.24M] 18202 4'-1" [1.24M] 4'-1" [1.24 M] 3'-6 7/8" [1.09M] 18203 4'-1" [1.24M] 4'-1" [1.24M] 18250 PAGE 2 GROUND PLANS NOTE: HOLE DEPTHS INDICATED ON ALL GROUND PLANS ARE MEASURED FROM THE FINISHED SURFACE. SEE DETAIL 005. ALL FOOTING DIMENSIONS ARE BASED ON LEVEL FINISHED SURFACE. CONCRETE REQUIRED .10 CUBIC YARDS [.07 CUBIC METERS] (PER UPRIGHT GROUND HOLE) 3'-0" [91.44 cm] 4'-2 15/16" [129.32cm] 3'-0" [91.44 cm] 3'-0" [91.44 cm] 1'-6" [45.72cm] 1'-6" [45.72 cm] DIA. x 2'-6" [76.20 cm] DEEP (4 REQUIRED) 18200 3'-9 1/2" [115.57cm] 2'-7 3/16" [79.19cm] 3'-0" [91.44 cm] 4'-10" [147.37cm] 18201 3'-0" [91.44 cm] 1'-6" [45.72 cm] DIA. x 2'-6" [76.20 cm] DEEP (3 REQUIRED) 1'-6" [45.72 cm] DIA. x 2'-6" [76.20 cm] DEEP (4 REQUIRED) 18202 3'-9 1/2" [115.57cm] 3'-9 1/2" [115.57cm] 1'-10 3/4" [57.79cm] 3'-3 3/8" [100.09cm] 5'-4 3/8" [163.44cm] 3'-9 1/2" [115.57cm] 3'-9 1/2" [115.57cm] 18203 1'-6" [45.72 cm] DIA. x 2'-6" [76.20 cm] DEEP (3 REQUIRED) 18250 1'-6" [45.72 cm] DIA. x 2'-6" [76.20 cm] DEEP (4 REQUIRED) PAGE 3 PARTS LIST REF NO. 1 2 3 4 5 DESCRIPTION Punched Metal Square Deck Punched Metal Triangular Deck Punched Metal Rectangular Deck Punched Metal Large Triangular Deck Punched Metal Large Square Deck Hardware Complete Hardware Complete 3/8" x 3/4" B.H.C.S. 3/8 x 1 1/4" B.H.C.S. 3/8" Lockwasher 3/8" Flatwasher 3/8" Tee-Nut 18200 1 0 0 0 0 1 0 2 4 6 6 2 NUMBER REQUIRED 18201 18202 18203 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 0 1 0 1 0 1 2 2 2 3 4 3 5 6 5 5 6 5 2 2 2 18250 0 0 0 0 1 1 0 2 4 6 6 2 PART NUMBER 159258 159312 159317 159322 160868 161522 161523 811052* 811051* 817334* 817424* 804556* Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. PAGE 4 DETAILS -for18200, 18201, 18202, 18203 & 18250 I MPORTANT T O REDUCE THE RISK OF CLOTHING E NTANGLEMENT IN C OMPLIANCE WITH ASTM F1487, A NY BOLT E ND P ROTRUDING M ORE T HAN T WO F ULL T HREADS BEYOND THE F ACE OF THE N UT SHALL BE C UT -OFF F LUSH , F ILED SMOOTH AND T REATED TO P REVENT CORROSION . N OTE : AFTER ASSEMBLY IS COMPLETE , P EEN T EE -N UTS AND F LATWASHERS TO M ATCH RADIUS OF P IPE . 0 INCH 0 CM 1 1 2 2 3 4 5 3 6 7 4 8 9 10 5 11 12 6 13 14 15 PAGE 5
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