FACT SHEET – Second Gen Bio-Crude Licella’s sustainable ‘drop-in’ bio-crude Low cost waste, such as sawdust from plantation pine sawmilling, is suitable feedstock for the commercial production of highly valuable bio-crude oil. Petrochemical refineries can blend Licella’s biocrude into the refining process by blending it with petroleum crude oil and becoming petrol, diesel, jet fuel or chemical feedstock. Licella has developed a unique Catalytic Hydrothermal Reactor (Cat-HTR), system for converting ‘lignocellulosic’ biomass into high value synthetic crude oil ideally suited to the production of mainstream transport fuels. Competitive advantages The biomass is injected into the system as a simple water slurry, which is pressurised, heated, and rapidly transformed by Cat-HTR into refinery ‘drop-in’ ready bio-crude. A wide range of biomass is suited to the process including forestry and agricultural residues as well as micro and macro algae. How second generation biofuels help the environment Conventional second generation bio-crude ‘pyrolysis’ systems less efficiently remove oxygen from the bio-crude, requiring a costly ‘second-step’ to become refinery ‘drop-in’ ready. Many are made from food crops, or at least grown on land on which food could have been produced. The input feedstock slurry can be made from waste water and a host of different biomass types. It can be produced at the biomass source, avoiding transport costs and has a low greenhouse gas impact and is neither acidic nor alkaline (i.e. pH neutral). As Australia’s population and that of the world grows, it is becoming increasingly important for agricultural land to be used to produce food, not crops for biofuels. Second generation biofuels are produced from sustainable feedstock—defined as such by its availability, impact on greenhouse gas emissions and impact on biodiversity and land use. Cat-HTR bio-crude is a breakthrough in that inedible, very low value biomass waste or plantation forest fibres can now be used on a sustainable and fully renewable basis to produce a full range of conventional liquid fuels. Licella’s world first Licella has developed the world’s first one-step process for producing an advanced and highly stable bio-crude oil. What’s different is reduced CO2 emissions and security of supply. Despite experiencing huge volumes of through-put, petroleum crude is becoming increasingly costly due to extraction and geo-political constraints. Our product is renewable. Licella’s Cat-HTR technology clears the way for Licella’s Cat-HTR produced sustainable bio-crude establishment of sustainable bio-crude production plants near bio-mass sources around the is ideally suited to producing a full range of world. transport fuels including petrol, diesel and jet fuel. Licella Bio-crude has a very high energy density of 34 to 36 MJ/Kg. Ethanol has energy density Biomass is produced through plants’ use of CO2 of 28 to 29 MJ/Kg and pyrolysis oils have energy and other nutrients for growth. Use of biocrude-derived transport fuel in place of identical density of between 16 and 19 MJ/Kg. Additionally, the product has similar ‘fractions’ fossil-crude based products therefore reduces to petroleum crude, it’s stable and can easily be net atmospheric CO2 emissions. transported, and it’s ‘miscible’ which means it First generation biofuels refer to the fuels that have been derived from sources such as starch, can be blended. sugar, animal fats and vegetable oil. Once ‘dropped in’ to an oil refinery production supply, an oil refiner can no longer differentiate between fuel products derived from crude oil and those derived from bio-crude—it’s all the same. At the fuel refinery What’s needed is a first large-scale project to get the ball rolling. Licella anticipates its first commercial scale plant will generate production volumes of around 500,000 barrels of bio-crude oil per annum. Licella’s bio-crude oil is an advanced product that can easily be accommodated in the conven- The company hopes to commence construction in tional refining process. late 2015. FACT SHEET – Production process Rapid transformation from sawdust into bio-crude The following points represent a simplified overview of Licella’s single-step bio-crude production process. Feedstock Slurry The waste bio-mass is injected as a water slurry. Feedstock Pressurisation The feedstock is pressurised to assist sustained chemical reaction. Feedstock Super Heating Using recovered energy feedstock is pre-heated and then super heated, whilst still under pressure. Catalytic Reactor Phase Feedstock, now at change-critical reaction pressure and temperature passes through the Catalytic Hydrothermal Reactor (Cat-HTR) where it is transformed. Product Depressurisation Heat energy is quickly recovered as the product is brought back to normal pressure and temperature. Oil Recovery Now an emulsion of oil, water and organic compounds, key products are separated. Bio-crude oil is recovered. Water Recycling Waste water is filtered and organic compounds removed for sale as fertiliser feedstock. Bio-crude Shipment Bio-crude undergoes further water removal and is shipped to a refinery. Oil Refinery The bio-crude is ‘dropped in’ at an advanced stage of refining and used to produce petrol, diesel, jet fuel and other petro-chemical equivalent products. PROPERTY Energy Content—Gross Calorific value (dry basis) Mega joules per kg Oxygen Content (Mass %—dry basis) Carbon Content (Mass %—dry basis) Hydrogen Content (Mass %—dry basis) Nitrogen Content (Mass %—dry basis) Sulphur Content (Mass %—dry basis) Water Solubility Water Content (before drying) pH (of water) Chloride salt content of oil % (dissolved in water before drying / desalting) Slurry Preparation PETROLEUM CRUDE TYPICAL PYROLYSIS OIL 34-36 MJ/kg 44 16-19 8-14% 80-82% 6-8% 0-0.2% 0.01-0.03% Insoluble 4-6% (6-8.5) Up to 1.5% 83-87% 10-14% 0.1-2% 0.05-6% Insoluble Up to 1% - 35-40% 54-58% 5.5-7% 0-0.2% 0.01% Soluble 15-30% 2.5 <0.001 0.01-0.05 Unknown SINGLE-STEP HIGH ENERGY In a single step, Licella produces a high density bio-crude which can be upgraded (hydro-processed) to remove its remaining oxygen alongside traditional crude oil in existing refineries. Additionally, the product is ideally suited to making a full range of fuels such as petrol, diesel and jet fuel. Most bio-fuel competitors can only produce one fuel type—i.e. Ethanol. With Licella bio-crude oil there are no compromises—but plenty of competitive advantages. Pyrolysis Unlike petroleum crude, Licella’s bio-crude is made from taking CO2 directly out of the atmosphere—thereby helping reduce net atmospheric carbon dioxide emissions. Licella’s bio-crude has properties that are similar and in some respects superior (lower sulphur and soluble chloride) to petroleum crude. It is far superior to and has none of the issues of pyrolysis oil (low energy, unstable, corrosive). Processed Woodchips LICELLA BIO-CRUDE Licella bio-crude is refinery drop-in ready. Pressure Letdown and Flash Steam Recovery Reactor Vessels Oil Separation Slurry Storage Heat Recovery Exchanger Oil Polishing High Pressure Slurry Pump Slurry Pre-Heater www.mbdenergy.com Oil Storage Fluid Bed Slurry Heater Oil to Refinery © MBD Energy Limited 2011
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