®
EQUIPMENT
OPERATION
MANUAL
Loctite
Reactive Urethane
Cartridge Dispenser
®
98011
Table of Contents
1
2
3
4
5
6
7
8
9
Page No.
Please observe the following . . . . . . . . . . . . . . . . . . . . . . .2
1.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.2 Items Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . .9-10
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1
1
1.1
Please Observe the Following
SAFETY
Read Manual Prior to Operating the Reactive Urethane Cartridge Dispenser.
HOT SURFACES! The glue and nozzle of the dispenser can reach temperatures of 250
Degrees Fahrenheit. Avoid all skin contact.
Connect only to a properly grounded electrical outlet. Do not modify the plug or use with
an adapter. Improper connection may cause electrical shock.
Do Not Use in damp or wet conditions!
Wear safety glasses and protective gloves when operating dispenser.
Set switch to "off" and unplug dispenser when not in use.
Never put any object in dispenser other than the Reactive Urethane or Cleaning
Cartridges from Loctite.
Never handle heated cartridges or nozzles without gloves.
The dispenser is preset at 250 degrees Fahrenheit. Cartridges should not be heated
above 275 Degrees Fahrenheit. Vapors of heated material may irritate eyes and respiratory
tract. May cause asthma-like symptoms in people previously sensitized to isocynates.
Do not clean nozzles or surfaces with heat or flame. Use only this unit or Loctite®
Cartridge Preheater 98012 to heat cartridges.
Read MSDS prior to product use.
Place receptacle under nozzle to catch any residual Reactive Urethane, when unit is on
but not dispensing.
Cartridge contents exposed to moisture will cause loss of useable product life.
Use dry air supply to regulator panel.
1.2
2
ITEMS SUPPLIED
Manual
Fixed Temperature Cartridge Dispenser
Pressure Regulating Stand
300 cc Cartridge adapter
Nozzle with cap
Heat resistant gloves
Tubing Assembly
(see 984244 pg. 9)
Cartridge Piercer
1
1
1
2
5
1 pair
1 set
1
2
Description
The Loctite® Reactive Urethane Cartridge Dispenser is a fixed-temperature dispenser for
industrial applications.
The dispenser is suitable for all Loctite® Reactive Urethane Cartridges.
3
Technical Data
Dispenses 300 cc Aluminum Cartridge
120 Volts A.C.
Warm-up time
Dispenser Weight
Maximum Air Pressure into Dispenser
Maximum inlet air pressure
400 Watts
7-10 minutes
3.5 lb.
90 PSI
110 PSI/8 Bars
3
4
4.1
Installation
Use a dry air source/unit available from Loctite or a commercial equivalent.
Air Pressure Inlet
Gun Air Pressure Connection
4.2
Connect air pressure line 1 from dispenser to regulator at bottom of regulator panel.
1
4
4.3
Connect Air inlet line from the back of the pressure regulating stand to the air source.
Maximum Inlet Pressure is 110 PSI/8 Bars.
4.4
Plug in the power cord to a properly grounded electrical outlet. If the power switch on the
dispenser illuminates, turn the switch to the off position.
4
Installation (continued)
4.5
Puncture the nozzle end of the cartridge with the Cartridge Piercer.
4.6
Install the 300 cc adapter and nozzle on cartridge. Tighten with an adjustable wrench.
Place cap on nozzle.
4.7
Install the cartridge into the back of the dispenser.
5
4
Installation (continued)
4.8
When the cover is closed, the back of the cartridge is punctured to allow air pressure in.
4.9
Close the cartridge dispenser and tighten the black knob to form a pressure seal.
4.10
The dispenser is now ready to operate. Be sure to remove the protective cap prior
to dispensing the adhesive.
Protective Cap
6
5
Operation
WEAR SAFETY GLASSES AND PROTECTIVE GLOVES
WHEN OPERATING DISPENSER.
Operate dispenser in a dry, uncluttered work space.
Avoid skin contact with all hot areas of the dispenser.
5.1
Place receptacle under the nozzle to catch any residual hot melt, when unit is on
but not dispensing.
5.2
Turn on the Power Switch located on the handle of the dispenser.
The light in switch should illuminate. If not, check the plug.
5.3
Adjust the regulator pressure to approximately 40 PSI.
The flow rate is proportional to pressure.
Air Pressure Regulator
(Glue Regulator)
Pressure Gauge
7
5
8
Operation (continued)
5.4
Remove the protective cap from the nozzle.
5.5
Dispense by pushing the dispense button located on the handle of the dispenser.
5.6
When dispensing is complete, place cap on nozzle. Use gloves for protection from the hot
nozzle. If the cap is not installed, the nozzle will harden and become non-functional.
Never attempt to clean with heat or flame! See Safety Section. Any nozzles without caps are
considered disposable.
5.7
Turn the power switch off and shut off air pressure.
6
Care and Maintenance
Avoid getting Urethane inside the cartridge housing. Each cartridge provides a
new dispense chamber. If the nozzles are maintained and hoses are not abused,
unit should provide good industrial service. If nozzle adapter is binding when
installing on the 300 cc Cartridges, spray a small quantity of Moly Dry Film
Lubricant into a small container. Then using a Q-tip, apply a small amount to the
outside threads of the cartridge before installing the nozzle adapter. Do not allow
lubricant in the adapter, nozzle, or inside the cartridge end, because it may
reduce or negate the adhesive properties of the product in the cartridge. Moly
Dry Film Lubricant is available through Loctite.
7
Troubleshooting
If cartridge does not advance with dispensing trigger, check to see if unit is
plugged in and turned on.
Check that air pressure is on by reading pressure gauge.
Verify nozzle is not clogged. If clogged, replace nozzle.
8
Accessories and Spare Parts
Spare Parts
Part Number
Standard Cap Nozzle (Supplied with Dispenser) 5ea.
984262
Nozzle Adapter
984261
Dispenser
984254
Manual
984248
Stand with regulator and gauge
984245
Tubing Assembly
984244
Heat Resistant Gloves
984246
Wire Gun Support
984247
Cartridge Piercer
984253
9
8
Accessories and Spare Parts (cont.)
Accessories
Part Number
Foot switch
984280
Vertical Application Stand
984281
All nozzles listed below sold individually. Refer to Drawing number 984392 in the Appendix.
Nozzle Adapter
Required for each of the nozzles listed below
984263
Nozzle - Needle Jet
984264
Nozzle - Diagonal extension
984265
Nozzle - Flat Spreader
984266
Nozzle - 2 hole Spreader
984267
Nozzle - 3 hole Spreader
984268
Addtional nozzles are available as special order items. Refer to Drawing number 984393
in the Appendix.
10
9
Warranty
Loctite expressly warrants that all products referred to in this Instruction Manual for the
Reactive Urethane Cartridge Dispenser (hereafter called “Products”) shall be free from defects
in materials and workmanship. Liability for Loctite shall be limited, as its option, to replacing
those Products which are shown to be defective in either materials or workmanship or to credit
the purchaser the amount of the purchase price thereof (plus freight and insurance charges
paid therefor by the user). The purchaser’s sole and exclusive remedy for breach of warranty
shall be such replacement or credit.
A claim of defect in materials or workmanship in any Products shall be allowed only when it is
submitted in writing within one month after discovery of the defect or after the time the defect
should reasonably have been discovered and in any event, within one year after the delivery
of the Products to the purchaser. No such claim shall be allowed in respect of products which
have been neglected or improperly stored, transported, handled, installed, connected,
operated, used or maintained or in the event of unauthorized modification of the Products
including, where products, parts or attachments for use in connection with the Products are
available from Loctite, the use of products, parts or attachments which are not manufactured
by Loctite.
No Products shall be returned to Loctite for any reason without prior written approval from
Loctite. Products shall be returned freight prepaid, in accordance with instructions
from Loctite.
NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED,
MISUSED, NEGLECTED, OR DAMAGED BY ACCIDENT, OR IF THE SYSTEM USED TO
DISPENSE ANY LIQUID MATERIAL OTHER THAN LOCTITE CORPORATION PRODUCTS.
EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION, LOCTITE
MAKES NO WARRANTY OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, WITH
RESPECT TO THE PRODUCTS.
ALL WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND
OTHER WARRANTIES OF WHATEVER KIND (INCLUDING AGAINST PATENT OR
TRADEMARK INFRINGEMENT) ARE HEREBY DISCLAIMED BY LOCTITE AND WAIVED BY
THE PURCHASER.
THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR LOCTITE TO THE
PURCHASER IN CONTRACT, IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE
PRODUCTS.
WITHOUT LIMITATION OF THE FOREGOING, TO THE FULLEST EXTENT POSSIBLE
UNDER APPLICABLE LAWS, LOCTITE EXPRESSLY DISCLAIMS ANY LIABILITY
WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN
CONNECTION WITH THE SALE OR USE OF, OR OTHERWISE IN CONNECTION WITH,
THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, LOSS OF PROFITS AND SPECIAL,
INDIRECT OR CONSEQUENTIAL DAMAGES, WHETHER CAUSED BY NEGLIGENCE FROM
LOCTITE OR OTHERWISE.
11
Appendix
REVISIONS
LTR
A
DESCRIPTION
REVISED 984262 NOZZLE & CAP
ECN
1879
NAME
DATE
GRP 10/01/99
CHK
.905 [22.99]
.098 [2.50]
.158 [4.00]
.433 [11.00]
.187 [4.75]
M8 X 1.0
M8 X 1.0
.512 [13.00]
M10 X 1.5
.123 [3.12]
.601 [15.27]
.630 [16.00]
.512 [13.00]
1.181 [30.00]
M8 X 1.0
1.276 [32.40]
.512 [13.00]
1.932 [49.07]
NOZZLE ADAPTER 984263
MATERIAL: ALUMINUM
EXTENSION NOZZLE DIAGONAL 984265
MATERIAL: STEEL & COPPER TUBE
NOZZLE WITH 2 HOLES 984267
HOLE SPACING: 10MM X 1.5MM DIA.
MATERIAL: STEEL
.158 [4.00]
.187 [4.75]
M8 X 1.0
.084 [2.13]
M8 X 1.0
.020 [0.51]
.051 [1.30]
.601 [15.27]
.512 [13.00]
.241 [6.13]
M8 X 1.0
1.260 [32.00]
.512 [13.00]
.512 [13.00]
1.916 [48.67]
.177 [4.50]
1.237 [31.41]
1.893 [48.07]
NEEDLE JET 984264
MATERIAL: STEEL & COPPER TUBE
NOZZLE WITH 3 HOLES 984268
HOLE SPACING: 5MM X 1.5MM DIA.
MATERIAL: STEEL
FLAT NOZZLE 984266
MATERIAL: STEEL & COPPER TUBE
.669 [17.00]
R1/8 THREAD
.472 [12.00]
M10 X 1.5
R1/8 THREAD
NOTE:
ALL DIMENSIONS WERE OBTAINED
BY MEASURING ONE OF EACH
STYLE NOZZLE.
1.968 [49.99]
M10 X 1.5
.433 [11.00]
.098 [2.49]
M15 X 1.5
.512 [13.00]
CARTRIDGE TO NOZZLE ADAPTER 984261
MATERIAL: ALUMINUM
.394 [10.00]
.531 [13.49]
.827 [21.01]
THIRD ANGLE PROJECTION
NOZZLE AND CAP 984262
MATERIAL: ALUMINUM NOZZLE, STEEL CAP
Drawing number 984392
THIS DOCUMENT, INCLUDING THE
INFORMATION CONTAINED HEREIN,
IS THE PROPERTY OF LOCTITE
CORPORATION AND IS DELIVERED
ON THE EXPRESS CONDITION THAT
IT NOT BE DISCLOSED, REPRODUCED
IN WHOLE OR IN PART OR USED
FOR MANUFACTURE WITHOUT THE
WRITTEN CONSENT OF LOCTITE
CORPORATION.
UNLESS OTHERWISE SPECIFIED
TOLERANCES
.XX = .010 FRACTIONS = 1/64
.XXX= .005 ANGLES = 0-30'
BREAK SHARP EDGES .005-.020
FILLET RADII .005-.020
DIMENSIONS ARE IN INCHES
DO NOT SCALE DWG.
MATERIAL
FINISH
NAME
DRN G. PATCH
DESG
CHK
APPR
CAD SCALE = 1:1
MODEL
DATE
04/19/99
ROCKY HILL, CT 06067
TITLE REACTIVE URETHANE CARTRIDGE
DISPENSER STANDARD NOZZLES
DWG.
FSCM NO.
NO.
05972
SCALE FULL
C-984392
SHEET 1 OF 1
REV.
A
Appendix
REVISIONS
LTR
NOTE:
ALL DIMENSIONS WERE OBTAINED
BY MEASURING ONE OF EACH
STYLE NOZZLE.
.142 [3.60]
DESCRIPTION
RELEASE TO PRODUCTION
ECN
.197 [5.00]
M10 X 1.5
CHK
M6 X 1.0
.059 [1.50]
M6 X 1.0
NAME
DATE
GRP 04/23/99
¯.217 [5.50]
1.744 [44.29]
.280 [7.10]
.512 [13.00]
1.516 [38.50]
1.980 [50.29]
1.764 [44.81]
.512 [13.00]
.708 [17.99]
NOZZLE INSERT FLAT 984273
MATERIAL: ALUMINUM
.984 [25.00]
2.138 [54.31]
BASIC NOZZLE 984270
MATERIAL: ALUMINUM
M8 X 1.0
M6 X 1.0
.236 [6.00]
.154 [3.90]
.822 [20.87]
1.058 [26.87]
NOZZLE, TEE 984275
HOLE SPACING: 38.5MM X 1.5MM HOLES
MATERIAL: STEEL
.512 [13.00]
M10 X 1.5
NOZZLE INSERT DIAGONAL 984274
MATERIAL: ALUMINUM
.075 [1.90]
1.289 [32.75]
.158 [4.00]
60∞
.564 [14.33]
30∞
.840 [21.34]
.935 [23.75]
.622 [15.80]
.059 [1.50]
STANDARD NOZZLE 984271
MATERIAL: ALUMINUM
1.956 [49.67]
.787 [20.00]
1.277 [32.42]
.506 [12.85]
.059 [1.50]
SPRING
LOADED
NEEDLE
M10 X 1.5
M8 X 1.0
M8 X 1.0
NOZZLE WITH 5 HOLES 984269
HOLE SPACING: 3MM X 1MM DIA.
MATERIAL: ALUMINUM & BRASS PLUG
.158 [4.00]
.197 [5.00]
NOZZLE, L, 984276
MATERIAL: STEEL
.761 [19.33]
.512 [13.00]
1.037 [26.34]
THIRD ANGLE PROJECTION
INJECTION NEEDLE 984272
MATERIAL: ALUMINUM & BRASS
THIS DOCUMENT, INCLUDING THE
INFORMATION CONTAINED HEREIN,
IS THE PROPERTY OF LOCTITE
CORPORATION AND IS DELIVERED
ON THE EXPRESS CONDITION THAT
IT NOT BE DISCLOSED, REPRODUCED
IN WHOLE OR IN PART OR USED
FOR MANUFACTURE WITHOUT THE
WRITTEN CONSENT OF LOCTITE
CORPORATION.
Drawing number 984393
UNLESS OTHERWISE SPECIFIED
TOLERANCES
.XX = .010 FRACTIONS = 1/64
.XXX= .005 ANGLES = 0-30'
BREAK SHARP EDGES .005-.020
FILLET RADII .005-.020
DIMENSIONS ARE IN INCHES
DO NOT SCALE DWG.
MATERIAL
FINISH
NAME
DRN G. PATCH
DESG
CHK
APPR
CAD SCALE = 1:1
MODEL
DATE
04/19/99
ROCKY HILL, CT 06067
TITLE REACTIVE URETHANE CARTRIDGE
DISPENSER SPECIAL ORDER NOZZLES
DWG.
FSCM NO.
NO.
05972
SCALE FULL
C-984393
SHEET 1 OF 1
REV.
Loctite Americas
1001 Trout Brook Crossing
Rocky Hill, CT 06067-3910
Loctite Corporation
One Northfield Plaza, 5600 Crooks Rd.
Suite 105
Troy, Michigan 48098
Loctite Canada Inc.
2225 Meadowpine Blvd.
Mississauga, Ontario L5N 7P2
Loctite Company de México, S.A. de C.V.
Calzada de la Viga s/n, Fracc. Los Laureles
Loc. Tulpetlac, C.P. 55090
Ecatepac de Morelos, Edo. de México
México
Loctite is a trademark of Loctite Corporation, U.S.A. © Copyright 1999. Loctite Corporation. All rights reserved.
P/N984248 Rev. A – 11/99