aseptic filling VMS – Quality Guaranteed VMS Maschinenbau GmbH began in 1994 in the heart of “Packaging Valley,” a unique consortium of packaging machinery manufacturers in Baden-Württemberg. As an owner-run independent corporation, we have developed into a globally qualified partner in the food industry. With our longtime experience and proven know-how in aseptic processing we are in position to deliver aseptic filling solutions with the highest hygiene standards up to log6 reduction level. VMS focuses on the needs specific to the industry. We support our client‘s efforts to be able to provide the highest level of sanitary security in their product offerings. We work closely and in continuous partnership with our clients to help them gain competitive advantage on all of the markets that they chose to enter. Well thought out design, precision engineering and reliability are our core competencies coupled with the robust nature of construction for every machine we build, deliver and install. Our primary design methodology allows us to simply modify the machine to adapt to specialized requirements that are important and valuable to our clients. Our engineers continually develop and incorporate new technologies into our machines to help our customers stay in the forefront of the rapidly changing markets they compete in. This is not only our responsibility but our passion at VMS. Precisely! VMS filling systems are known for highest quality, reliability and longevity. When faced with unexpected challenges we will assist our clients in every way possible to provide a positive outcome. We see ourselves not only as machine builders and designers but also above all as service partners for our clients. Our service and customer care begins before our equipment is in everyday use. We provide complete on-site project management during installations and during the start-up. During the process we also provide hands on training to client company personnel and before we leave the premises, all company personnel are thoroughly trained so that the production process flows smoothly from start to finish. When old becomes better than new When you are on a tight deadline, VMS is here for you! VMS filling systems are known for highest quality, reliability and longevity. When faced with unexpected challenges we will assist our clients in every way possible to provide a positive outcome. We see ourselves not only as machine builders and designers but also above all as service partners for our clients. Our service and customer care begins before our equipment is in everyday use. We provide complete on-site project management during installations and during the start-up. During the process we also provide hands on training to client company personnel and before we leave the premises, all company personnel are thoroughly trained so that the production process flows smoothly from start to finish. Filling machines working for years at a high hourly throughput, without interrupting the production flow and in often very demanding environment. At some point they reach the end of their useful life cycle or are taken out of service due to changed conditions. We handle the complete rebuilt of these machines. An interesting alternative for the reason of reduced investment costs by up to 30% compared to new machines. We go way beyond a traditional overhaul. Our goal is always to provide our customers a machine that corresponds to quality and technology of a new machine. Some people talk about problems, VMS talks about solutions Pre-Formed Cups Tubs and Pails Flexible Pouches Glass Jars and Bottles Our highly qualified employees are specialists who, though their experience and passionate commitment to aseptic filling technology consistently distinguish themselves to benefit our company and customers alike. There are many factors that are considered in developing an effective and economical packaging and process solution for each customer and product line. Our people are actively engaged in working closely with customer sales, marketing, production and maintenance personnel from the initial concept to the finished product. We take pride in our listening skills and our proactive role in finding optimal solutions in partnership with our customers. Our credo is always to develop, design and produce the optimal system for each application. In addition to the superior structural engineering of our filling machines we have also carefully and thoughtfully designed them to reduce maintenance requirements and they are easy to clean. Our customers can be confident that they will receive a rock-solid quality built reliable machine that they can depend on and profit from over the long run. VMS - Made in Germany We thrive on intensive exchanges of clever ideas with our customers that complement our extensive know-how andmany years of experience. For us, this is the key to mutual success Just perfect – Our Kontifill® series for: Pre-formed cups Capacity: Fill Volume: Cup size: 10.000 - 28.000 containers / hour 25 – 550 ml Up to 100 mm diameter Up to 130 mm Height/Depth Glass Containers Capacity: Fill Volume 5.000 – 20.000 containers / hour 25 – 1.100 ml Kontifill ® The VMS Kontifill® model provides our customers with the highest level of hygiene standards up to log6 level. Our seal-less piston fillers guaranty high fill accuracies for many years. Filling systems are Cleaning-in-Place (CIP) and Sterilizing-in-Place (SIP). The Kontifill® is a continuous motion, high performance (even with low viscosity products) fully servo driven filling system. In terms of product safety and hygiene the unit is fully enclosed in a „tunnel“ where sterile air is fed selectively and air exchange between the outside environment and the enclosed sterile tunnel or room is significantly minimized and nearly eliminated. These causes the MAC - values are not only met, but even exceeded. The cantilevered servo drives are fully enclosed and isolated in the sterile area. They are easily accessible and serviceable. The space saving system control components are fully integrated reducing start-up times. All product contact areas are sterilized with saturated steam at 143°C. The sterile tunnel is cleaned with hydrogen peroxide. Further disinfection of packaging is also carried out with H2O2. The residual peroxide remaining after the disinfection process is less than 0.5 ppm while maintaining log6 levels. The innovative VMS control package can also be monitored and operated remotely through a standard smart phone or tablet. Aseptic Filling Large Containers GGF Series Pail Tub Pouch Bag Capacity: Fill Volume Container size 600 – 8.000 Containers / hour 1 – 12 kg Up 320 mm diameter Up to 280 mm High Capacity Fill Volume 600 – 4.000 PPH 1 – 12 kg GGF The high performance VMS servo-driven seal-less CIP/SIP piston fillers provide consistently high filling accuracy over the 1-12 kg range while allowing simple and flexible format changes. We achieve with our GGF series (large pail or tub filling system) log6 without any problem. A bulkhead seals the tunnel during cleaning or during extended machine stop. We meet or exceed required MAC values without any problem. Also in the GGF series, we rely on the proven mezzanine structure allowing easy service access for technicians and operators. The entrance and exit areas of the sterile tunnel have exhaust systems to avoid air exchange with surrounding area. All product contact areas are sterilized with saturated steam at 143°C. The sterile tunnel is cleaned with hydrogen peroxide. Further disinfection of packaging materials is also carried out with H2O2. The residual peroxide remaining after the disinfection process is less than 0.5 ppm while Maintaining log6. A container leak detection system is integrated and insures that only properly sealed containers are delivered dowmstream. ▲ ▲ ▲ ● Headquarters & Manufacturing ▲ Sales Service & Engineering VMS USA, INC. 13541 65th Street Largo, FL 33771, USA Tel.: +1 727 465 6184 Mobile: +1 727 434 1577 E-Mail: [email protected] www.vms-usa-inc.com VMS-Korea Inc. Sihwa Industrial Complex 3 Ba 911, 2205-11 Jeongwangdong, Siheungsi, Gyeonggido, Korea Tel.: +82 31 365 3188 Fax: +82 31 365 3199 Mobile: + 82 10 8838 9180 E-Mail: [email protected] www.vms-maschinenbau.de VMS-Korea Inc. Thailand office Kullasub Place B305, No. 54-56 Intamara 44 (Supannika 1), Dindaeng, Bangkok 10400 Thailand Mobile: +66 81 825 6790 Fax: +66 2 662 1107 E-Mail: [email protected] www.vms-maschinenbau.de Member of VMS-Maschinenbau GmbH Irene-Kärcher-Straße 39 D-74423 Obersontheim Telefon: +49 (0) 7973 929229-0 Telefax: +49 (0) 7973 929229-29 E-Mail: [email protected] www.vms-maschinenbau.de
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