Using geothermal energy in office buildings Fig. 1 䊳 Accompanying measurements and monitoring during operation can help systems to achieve their planned efficiency 䊳 A balance between the heat input and output will ensure that seasonal geothermal heat storage systems operate successfully in the long term 䊳 Control strategies must be planned in detail and adapted during operation Reinforcement cage for a foundation pile: The integration of heat exchanger pipes means that geothermal energy can be used in the building. S hallow geothermal energy is being used increasingly often in new office buildings. The advantage of this renewable energy source is that the ground can be used alternately for both heating and cooling purposes, depending on the season. The use of geothermal energy has been further promoted by the German Renewable Energies Heat Act (EEWärmeG), which has been in force since the start of 2009 and provides for the partial use of renewable energy sources for heating and cooling new buildings and for water heating in new buildings. Shallow geothermal energy can be used very efficiently in combination with heating and cooling systems that operate at a temperature level close to that of the ground. In heating operation, the heating energy supplied by ground-source heat pumps is between three and five times the drive energy. Free cooling in summer is even more efficient, as electrical energy is only consumed by the circulation pumps. Annual system coefficients of performance ranging between 10 and 35 can thus be achieved. Many of those involved in this comparatively new area are still relatively inexperienced with the technology available. These systems are very sensitive to errors and faults because of the low temperature differences between the ground and the heating/cooling equipment in the building. Faulty operation can reduce the current efficiency of the system, and can also affect its performance in the years to come. A research project conducted by the Institute of Building Services and Energy Design (IGS) at the Technical University of Braunschweig and supported by the German Federal Ministry of Economics and Technology has investigated the energy efficiency and economic efficiency of eleven buildings that use borehole heat exchangers, energy piles or ground absorbers. The project also involved the optimisation of operation of five of the systems evaluated. One of the goals of the project was to develop operating rules based on the experience gathered. A similar project supported by the German Federal Ministry of Economics and Technology and concentrating on well systems and borehole heat exchanger systems is also being conducted by the Technical Equipment of Buildings Section at the Institute of Design and Building Construction at the Leibniz Universität Hannover. This project’s monitoring programme covers nine buildings where systems operation will be examined and optimised. This will provide a basis for improving planning tools for the design of system components located in the ground and for specifying measurement and control details for shallow geothermal systems. 䊳 Heat and cold from the ground Fig. 3: Temperature of ground storage Solar radiation approx. 1,000 W/m² Precipitation Fig. 2: Principle of seasonal storage / active regeneration Winter 20 °C Heat regime in upper layers of ground* Summer Winter Heat radiation Heat extraction Heat influx HP Heat extraction – 10 m Neutral zone (approx. 10 °C) – 20 m Thermal conduction through rock 4 °C Heat pump operation Storage Free cooling The ground is characterised by its capacity for storing heat and its relatively constant temperature level over the course of the entire year. There are various possible means of harnessing shallow geothermal energy for heating or cooling purposes, depending on the ground conditions and the type of building foundations. This can be achieved using heat exchangers alone, which may also be integrated into building elements that are in contact with the ground, through which a heat transfer fluid circulates or else directly using ground water. Geothermal energy can be brought up to heating temperature using heat pumps in the winter, and excess heat can be removed from the building to the ground using free circulation in the summer months. These systems are subject to various conditions imposed by the authorities, depending on the German federal state and the authority involved. 䊳 Heat pump operation Time The most common geothermal energy systems are as follows: ■ Borehole heat exchangers: Individually or as an array of exchangers, right beside or below the building at a depth of between 50 and 150 m. ■ Energy piles: Heat exchanger pipes integrated into the building’s foundation piles, which are necessary for structural purposes. Depth of between 10 and 30 m. Length and quantity determined by static considerations. ■ Ground absorbers: Horizontal pipe loops in or underneath the foundation slab, similar to underfloor heating. Heat-transfer surface already defined. ■ Direct use of ground water: Supply well pumps ground water through a heat exchanger, water that has been “thermally exploited” is returned through an injection well to the ground water layer. Geothermal heat flow Temperature increase 0.05 – 0.12 W/m² approx. + 3 K per 100 m *as per VDI 4640, Sheet 1 – 100 m The long-term functioning of these systems is dependent on the ground regenerating itself – i.e. approaching the undisturbed ground temperature again – sufficiently quickly. The flow of ground water contributes to this naturally. Active regeneration as provided by heat influx in summer (building cooling) alternating with heat extraction during the winter (building heating) is particularly necessary for storage systems with no flow of ground water. If this regeneration is not sufficient, the temperature level of the ground will change to such an extent that the system will suffer from a significant drop in efficiency and may also become problematic from an ecological viewpoint. Monitoring results Two research projects – Storage of heat and cold in the ground (German abbreviation: WKSP) and Thermal monitoring of nonresidential buildings (TherMo) – are investigating the use of shallow geothermal energy under service conditions in non-residential buildings. The systems being examined differ in terms of their geo(hydro)logy, technical complexity, the fraction of demand covered, and their redundancy. WKSP research project The energy yield of the geothermal heat storage systems varies from facility to facility. The amounts of heat extracted during heating operation correspond roughly to the planned values with a few exceptions, whereas the heat influx in summer deviates strongly in certain cases. Initially, hardly any of the systems examined was being operated efficiently. This is demonstrated by annual system coefficients of performance of less than 3 on average for heating and cooling operation; values of up to 10 should actually be attainable here. The systems themselves and the operation of these systems were optimised as part of 2 Storage ±0m Flow of ground water BINE projektinfo 07/10 Fig. 4: Comparison of the projects Research project WKSP Project participant Technical University of Braunschweig TherMo Leibniz Universität Hannover Project duration 07/2004 – 02/2010 09/2007 – 09/2011 Buildings investigated 11, with 5 of these subject to more detailed measurement 9 Planning not planned as part of a research project, good energy efficiency was a target not planned as part of a research project, very good energy efficiency was generally not a target Commissioning 2002 – 2007 2001 – 2009 Gross floor area (GFA) 4,500 – 81,000 m2 7,400 – 54,000 m2 Geothermal energy use 4 x borehole heat exchangers, 5 x energy piles, 2 x ground absorbers 3 x borehole heat exchangers, 6 x well systems Heating heat pump, heat pump, supplemented by district heating, supplemented by district heating, gas, CHP plant, exhaust air heat pump gas condensing boiler Heat transfer concrete core temperature control, concrete core temperature control, ceiling panels, supplemented by static underfloor heating, static radiators, radiators, air-conditioning systems supplemented by ventilation Cooling free cooling, supplemented by chillers, cooling tower or desiccant cooling system free cooling, reversible heat pump (direct cooling), supplemented by chillers (hybrid coolers, dry coolers) Cold transfer concrete core temperature control, ceiling panels, air-conditioning systems concrete core temperature control, cooling ceilings, air-conditioning systems, recirculating coolers (servers) Ventilation natural, mechanical natural, mainly mechanical Average heating and cooling powers (geothermal) 50 – 350 kW 300 – 1,500 kW Fig. 5: Annual system coefficients of performance for geothermal heat storage systems 2005 – 2009 (WKSP) Annual system coefficient of performance for heating and cooling Facility Borehole heat exchanger 9 Annual system coefficient of performance = 8 Ground absorbers Energy supplied (heating and cooling) Electrical energy consumption incl. circ. pump 7 6 5 4 3 2 1 0 2005 2006 monitoring with the result that all systems have been achieving annual system coefficients of performance of between 3 and 7 since 2007 (Fig. 5). For many of the systems investigated, free cooling operation has not yet been used or has only been used in a limited manner. The reasons for this were incorrect operating policies, overheated ground, and system components that were not adapted for the low temperature differences between the heat sink and the building cooling system. There is still scope for further optimisation here. TherMo research project The overall primary energy consumptions of the buildings investigated vary quite sig- 䊳 Energy piles 10 2007 2008 2009 nificantly despite similar building functions and similar use of geothermal energy with high fractions of demand covered. The annual system coefficients of performance determined so far are around 7 for a facility with borehole heat exchangers in heat and cooling operation (alternating operation). Based on initial predictions, the energy efficiency of individual systems can be increased by up to 30%. Final comparative evaluations are not yet possible as the measurement phase of this research project is still in progress. However, monitoring has already helped to identify problems and optimise operation in a number of cases so far. The configuration of several systems was not favourable, which even led to total fail- ure of the heat pump in one instance. Elsewhere the transfer systems, e.g. for concrete core activation, did not work properly as they had been installed incorrectly. There were also difficulties with the operation of wells and borehole heat exchangers, such as leaks in the exchanger array or failure of the production pump caused by earth faults. The control systems were also not set up optimally in most cases. The relevant authorities rarely checked the monitoring strategy that they had prescribed for ground water use during the construction phase and final acceptance for the buildings investigated. The measurements required during operation were often incomplete, or else temperature limit values were not being adhered to. For this reason, the authorities even demanded that one of the systems be shut down for a period. Even small inaccuracies in measurements can have a strong impact on the measured energy balance as these systems operate on the basis of very small temperature differences. The standard temperature transducers generally used by the control systems in measuring temperatures have an error tolerance of +/–1 kelvin and can result in energy balances that are incorrect by up to 36%. As part of the project, the accuracy of temperature measurements was increased for three of the buildings and the possible measurement error for the temperature difference was thus reduced to 11%. Experience gathered in service Planning Heating and cooling loads can be minimised by suitable architectural design, well-insulated facades, sun protection measures and ventilation strategies. Only then are systems that operate with a small temperature difference with respect to the ground able to provide efficient heating and cooling. In order for the heat or cold from the ground to actually reach the building, system components for geothermal energy use such as heat exchangers, pumps and hydraulic switches must be carefully designed. The heat pump and, if present, the well pump should be capable of operating with partial loads in order to be able to adapt flexibly to demand – for example, by employing level switching or a frequency converter. A thermal simulation is useful when designing larger systems. Measurement equipment A certain minimum amount of measurement equipment is the basis for successfully controlling and monitoring operation in the long term. Alongside temperature sensors, this also includes meters to measure the amount of heat/cold delivered and electricity consumption measurements for heat pumps, well pumps and borehole heat ex- changer pumps. In the case of more complex systems, careful prior consideration should be given to defining the relevant envelope boundaries for the calculation of coefficients of performance so that heat amounts and electricity consumptions can be recorded correctly. Given the small temperature differences present (heat source side 3–5 K), the temperature sensors must be calibrated very accurately in order to deliver an exact heat yield balance. If included in planning at an early stage, the measurement points necessary for the heat yield balance and for the monitoring required by the authorities can be integrated into the building control systems that are generally already present. As a rule, these systems should then store all relevant measurement data. Control system Once the requirements demanded of the building and equipment have been fulfilled, the efficiency and success of the use of geothermal energy depend on a suitable control strategy. In general, this control strategy should include and coordinate all items of heating and cooling equipment present. The overall philosophy should be checked in detail, and operation should be accompanied by measurements and optimised until regular operation is achieved. Other conclusions drawn by the researchers with regard to control: ■ Storage systems should be commissioned during the heating period in order to create a larger heat sink for free cooling in summer. ■ Chillers should be commissioned at the end of this season if possible, when the cooling potential for free cooling has been exhausted – otherwise it is often no longer possible to cool the ground storage system back down to the temperature level required for free cooling. ■ Inefficient operation of concrete core activation in the transitional periods in spring and autumn should be avoided by employing a “dead range” (neither heating nor cooling) depending on the average outside temperature. ■ Optimal coordination of control strategies with a combination of slowacting and fast-acting transfer systems – otherwise heat extraction from the ground by means of slow-acting building element activation will be lower than required and assumed during planning. BINE projektinfo 07/10 3 Conclusion PROJECT ORGANISATION PROJECT ADDRESSES WKSP accompanying research • TU Braunschweig IGS Franziska Bockelmann, Herdis Kipry Mühlenpfordtstrasse 23 38106 Braunschweig, Germany www.igs.bau.tu-bs.de WKSP cooperation partner • Meteocontrol GmbH, Energy & Weather Services Spicherer Strasse 48 86157 Augsburg, Germany WKSP cooperation partner • TU Braunschweig Institut für Grundbau und Bodenmechanik Gaußstrasse 2 38106 Braunschweig, Germany TherMo accompanying research • Leibniz Universität Hannover, Institute of Design and Building Construction Gunnar Harhausen, Matthias Wohlfahrt Herrenhäuser Strasse 8 30419 Hannover, Germany www.iek.uni-hannover.de Kooperationspartner TherMo • UBeG GbR, Dr. Burkhard Sanner Zum Boden 6 35580 Wetzlar, Germany 4 BINE projektinfo 07/10 ▼ ▼ The experience gathered in these research projects demonstrates that shallow geothermal energy is essentially well-suited for providing temperature control in office and administration buildings. With a suitable design and the right operating policy, significant energy cost savings and CO2 reductions are possible compared to conventional heating and cooling systems. This is dependent on the size, efficiency and degree of utilisation of the system. However, almost all of the buildings examined that are using this relatively new technology still show up weaknesses in planning, design and, in particular, in terms of control and operation. Building operators are often not very conscious of geothermal energy systems in everyday operation when these systems are working properly or else serve to supplement the performance of other redundant systems. Operation monitoring is a good idea because it increases efficiency and also helps to avoid downtime. The inlet and outlet temperatures of the geothermal heat storage system and the amount of heat extracted and fed-in should be monitored here as a minimum. In this way, deviations from regular operation can be detected at an early stage and the necessary measures can be quickly implemented. It is generally necessary to adapt the building strategy and the equipment and control strategy to account for geothermal energy use. A high quality standard must be adhered to during planning and construction in order to ensure the energy efficiency of systems, thermal comfort in the building and the long-term functioning of systems. A sufficient number of accurate measurement devices are necessary in order to monitor operation. After detailed acceptance and commissioning, an initial adjustment phase of around two years is then necessary. The system should be accompanied by measurements during this time so that it can be adjusted for the real framework conditions and so that the interplay between the building, the geothermal energy systems, other temperature control equipment and the building users can be optimised. If contractors and system operators have insufficient experience, this phase may turn out to be significantly longer. Guidelines for the harnessing of geothermal energy in office buildings by using borehole heat exchangers, energy piles and ground absorbers have been developed based on the experience gathered as part of the WKSP project. These guidelines will be published as a BINE technical book. ADDITIONAL INFORMATION Internet • www.enob.info Literature (in German) • Erdwärme für Bürogebäude nutzen. FIZ Karlsruhe. BINE Informationsdienst, Bonn. Stuttgart: Fraunhofer IRB Verl., (erscheint 1. Quartal 2011). 160 S., 1. Aufl., ISBN 978-3-8167-8325-1, 29,80 Euro BINE-Fachbuch Picture credits • Background photo p. 1, Fig. 2, Fig. 5 and background photo p. 4: IGS, Braunschweig • Fig. 1: Katzenbach, Darmstadt • Fig. 3: LUH, Hanover Service • This Projektinfo brochure is also available as an online document at www.bine.info under Publikationen/Projektinfos. Additional information in German, such as other project addresses and links, can be found under “Service”. ■ Project Funding Federal Ministry of Economics and Technology (BMWi) 11019 Berlin, Germany Project Management Organisation Jülich Research Centre Jülich Rolf Stricker 52425 Jülich, Germany ■ Project Number 0327364A, B IMPRINT ■ ISSN 0937 – 8367 ■ Publisher FIZ Karlsruhe 76344 Eggenstein-Leopoldshafen Germany ■ Copyright Text and illustrations from this publication can only be used if permission has been granted by the BINE editorial team. We would be delighted to hear from you. ■ Editor Dorothee Gintars BINE Information Service Energy Expertise BINE Information Service provides information on energy-efficient technologies and renewable energy. Using a combination of free brochures, the BINE web site (www.bine.info), and a newsletter, BINE shows how innovative research ideas hold up in practice (in German). BINE is an information service by FIZ Karlsruhe, which is promoted by the Federal Ministry of Economics and Technology (BMWi). FIZ Karlsruhe, Büro Bonn Kaiserstrasse 185 – 197 53113 Bonn Germany Tel.: +49 228 92379-0 Fax: +49 228 92379-29 [email protected] www.bine.info KERSTIN CONRADI · Mediengestaltung, Berlin, Germany 䊳
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