catalysts Review Catalytic Processes for Utilizing Carbohydrates Derived from Algal Biomass Sho Yamaguchi 1, *, Ken Motokura 1 , Kan Tanaka 2,3 and Sousuke Imamura 2,3 1 2 3 * Department of Chemical Science and Engineering, School of Materials and Chemical Technology, Tokyo Institute of Technology, 4259-G1-14 Nagatsuta-cho, Midori-ku, Yokohama, Kanagawa 226-8502, Japan; [email protected] Laboratory for Chemistry and Life Science, Institute of Innovative Research, Tokyo Institute of Technology, 4259-R1-30 Nagatsuta-cho, Midori-ku, Yokohama, Kanagawa 226-8502, Japan; [email protected] (K.T.); [email protected] (S.I.) Core Research for Evolutional Science and Technology (CREST), Japan Science and Technology Agency (JST), Saitama 332-0012, Japan Correspondence: [email protected]; Tel.: +81-45-924-5417 Academic Editor: Rafael Luque Received: 18 April 2017; Accepted: 15 May 2017; Published: 19 May 2017 Abstract: The high productivity of oil biosynthesized by microalgae has attracted increasing attention in recent years. Due to the application of such oils in jet fuels, the algal biosynthetic pathway toward oil components has been extensively researched. However, the utilization of the residue from algal cells after oil extraction has been overlooked. This residue is mainly composed of carbohydrates (starch), and so we herein describe the novel processes available for the production of useful chemicals from algal biomass-derived sugars. In particular, this review highlights our latest research in generating lactic acid and levulinic acid derivatives from polysaccharides and monosaccharides using homogeneous catalysts. Furthermore, based on previous reports, we discuss the potential of heterogeneous catalysts for application in such processes. Keywords: algal biomass; carbohydrate; homogeneous catalyst; heterogeneous catalyst; lactic acid; levulinic acid 1. Introduction Many important chemicals and end products are produced from fossil fuels. For example, petroleum is widely used to produce gasoline, heating oil, and raw materials for plastics. Technologies have also been recently developed to obtain useful products from the hydrocarbons present in natural gas, such as methane and ethane. However, owing to the depletion of fossil fuels, new carbon resources are urgently required on a global scale. As such, various methods have been developed to allow the use of carbohydrates as alternative resources, and these processes could have a significant impact on reducing carbon dioxide emissions. Carbohydrates derived from both crop biomass (i.e., storage polysaccharides, such as starch) and woody biomass (i.e., cell wall polysaccharides, such as cellulose) have been considered for this purpose [1–8]. However, as the global population continues to increase, the use of limited farmland to grow crop biomass instead of food is clearly unrealistic. In addition, sufficient woody biomass can only be obtained through large-scale deforestation and subsequent environmental destruction. Thus, a more efficient and sustainable carbon resource supply system is required. In this context, microalgae have been investigated as alternatives to crop and woody biomass-based systems, as algae can be propagated industrially without using farmland [9], and its productivity per unit time and per unit area is extremely high [10,11]. The main characteristic Catalysts 2017, 7, 163; doi:10.3390/catal7050163 www.mdpi.com/journal/catalysts Catalysts 2017, 7, 163 2 of 12 of algae is its high productivity of oil and carbohydrates (mainly starch) in cells under unfavorable growth conditions, such as nutrient deficiency [9]. Indeed, the importance of algal-derived oil resources Catalysts 2017, 7, 163 2 of 12 has recently been highlighted by applications of the obtained oil as biojet fuel and biodiesel [12–17]. conditions, as nutrient deficiency of [9].carbohydrates Indeed, the importance of algal algal-derived oil oil resources has has However, unlikesuch cellulose, the utilization present in cells after extraction recently been highlighted by applications of the obtained oil as biojet fuel and biodiesel [12–17]. been overlooked. Therefore, it is also important to develop processes to convert algal carbohydrates However, unlike cellulose, the utilization of carbohydrates present in algal cells after oil extraction into important chemicals. has been overlooked. Therefore, it is also important to develop processes to convert algal Table 1 shows the typical carbohydrate compositions in green algae, including Chlorella vulgaris carbohydrates into important chemicals. (a health food) Chlamydomonas reinhardtiicompositions (often employed in algae, basic including research).Chlorella These vulgaris algae have Table and 1 shows the typical carbohydrate in green a high(aproductivity of both oil and carbohydrates, with the majority of the latter being in the form health food) and Chlamydomonas reinhardtii (often employed in basic research). These algae have a of starchhigh andproductivity glucose. These carbohydrates may therefore be used as new carbon resources in light of both oil and carbohydrates, with the majority of the latter being in the form of of starch and glucose. These carbohydrates may be used new carbon resources light of fossil fuel depletion. Although a wide variety of therefore microalgae exist,aswe herein focus on theinapplicability fossil fuel depletion. Although a wide variety of microalgae exist, we herein focus on the applicability of carbohydrate-rich microalgae. of carbohydrate-rich microalgae. Table 1. Carbohydrate contents of selected species of microalgae [18]. Table 1. Carbohydrate contents of selected species of microalgae [18]. Species Species Total Carbohydrate Total CarbohydrateContent ofContent of Carbohydrate Carbohydrate Components Content (wt %) Content (wt %) Components Reference Reference Chlamydomonas reinhardtii Chlamydomonas reinhardtii UTEX 90 90 UTEX Chlorococcum humicola Chlorococcum humicola Chlorococcum infusionum Chlorococcum infusionum Chlorella vulgaris FSP-E strain Chlorella vulgaris strain Scenedesmus obliquusFSP-E CNW-N 59.7% 59.7% Starch 43.6%; glucose 44.7%44.7% (w/w)(w/w) Starch 43.6%; glucose [19][19] 32.52% 32.52% 32.52% 32.52% 50.39% 50.39% 51.8% Starch 11.32%; glucose 15.22% (w/w) Starch 11.32%; glucose 15.22% (w/w) Starch 11.32%; glucose 15.22% (w/w) Starch 11.32%; glucose 15.22% Starch 31.25%; glucose 46.92% (w/w)(w/w) Starch Glucose 31.25%; 41.6% glucose 46.92% (w/w) [20] [20] [20] [21][20] [22][21] Scenedesmus obliquus CNW-N 51.8% Glucose 41.6% [22] this review, we examine chemicaltransformation transformation of into alkyl lactate In thisInreview, we examine thethe chemical of algal algalcarbohydrates carbohydrates into alkyl lactate and alkyl levulinate. First, homogeneously catalyzed catalyzed conversion intointo these target and alkyl levulinate. First, thethe homogeneously conversionofofglucose glucose these target chemicals is discussed. Subsequently, we focus on the utilization of algal biomass, especially algal chemicals is discussed. Subsequently, we focus on the utilization of algal biomass, especially algal residue (which is commonly discarded after the abstraction of oil) to produce methyl lactate and residue (which is commonly discarded after the abstraction of oil) to produce methyl lactate and methyl levulinate. Finally, to put these results into a practical context, we discuss the development methyl Finally, to put these results into a practical context, we discuss the development of oflevulinate. heterogeneous catalysts. heterogeneous catalysts. 2. Homogeneously Catalyzed Transformation of Carbohydrates into Alkyl Lactate and Alkyl 2. Homogeneously Catalyzed Transformation of Carbohydrates into Alkyl Lactate and Levulinate Alkyl Levulinate Figure 1 shows that the molecular structures and applications of alkyl lactate and alkyl Figure 1 shows the molecular structures applications of alkyl lactatelactide, and alkyl levulinate. Two that molecules of lactic acid can beand dehydrated to yield the lactone and levulinate. in the Two molecules lactic acid can becan dehydrated yieldpolylactide the lactone lactide, and in thepolyester presence of presence ofof catalysts, this lactide polymerize to to give (PLA), a biodegradable [23].this Indeed, PLAcan is an excellent example of a plastic that is nota derived from petrochemicals. Lactic catalysts, lactide polymerize to give polylactide (PLA), biodegradable polyester [23]. Indeed, acid is also employed in pharmaceutical technologies to produce water-soluble lactates from PLA is an excellent example of a plastic that is not derived from petrochemicals. Lactic acid is also otherwise-insoluble activetechnologies ingredients. In finds further lactates use in topical and employed in pharmaceutical to addition, produce it water-soluble from preparations otherwise-insoluble cosmetics as an acidity regulator and for its disinfectant and keratolytic properties. In contrast, active ingredients. In addition, it finds further use in topical preparations and cosmetics as an acidity levulinic acid is employed as a precursor for pharmaceuticals, plasticizers, and various other regulator and for its disinfectant and keratolytic properties. In contrast, levulinic acid is employed additives, and is recognized as a building block or starting material for a wide number of compounds. as a precursor forfamily pharmaceuticals, plasticizers, and various other additives, and being is recognized Indeed, this contributes to various large volume chemical markets, commonly applied as a building block or starting material for a wide number of compounds. Indeed, this family contributes in biofuels such as γ-valerolactone, 2-methyl-tetrahydrofuran, and ethyl levulinate as shown in to various large volume References [24–28]. chemical markets, commonly being applied in biofuels such as γ-valerolactone, 2-methyl-tetrahydrofuran, and ethyl levulinate as shown in References [24–28]. Figure 1. Molecular structures and applications of alkyl lactate and alkyl levulinate. Catalysts 2017, 7, 163 3 of 12 Catalysts 2017, 7,Figure 163 1. Molecular structures and applications of alkyl lactate and alkyl levulinate. 3 of 12 The degradation pathway of polysaccharides such as cellulose, hemicellulose, amylose, and The degradation pathway of polysaccharides such as cellulose, hemicellulose, amylose, and amylopectin is shown in Scheme 1. Initially, cleavage of the glycosidic linkage in all polysaccharides amylopectin is shown in Scheme 1. Initially, cleavage of the glycosidic linkage in all polysaccharides leads to the production of a common main component, namely the glucose monomer. Each molecule leads to the production of a common main component, namely the glucose monomer. Each molecule of glucose can then be decomposed to give a tetrose (C4) unit and a glycolaldehyde (C2) unit via a of glucose can then be decomposed to give a tetrose (C4) unit and a glycolaldehyde (C2) unit via retro-aldol reaction. Alternatively, the isomerization of glucose to yield fructose is a retro-aldol reaction. Alternatively, the isomerization of glucose to yield fructose is thermodynamically thermodynamically preferable, and the corresponding retro-aldol reaction of fructose affords trioses preferable, and the corresponding retro-aldol reaction of fructose affords trioses (C3), including (C3), including 1,3-dihydroxyacetone (DHA) and glyceraldehyde (GLA). A separate dehydration 1,3-dihydroxyacetone (DHA) and glyceraldehyde (GLA). A separate dehydration reaction of fructose reaction of fructose leads to the formation of furfural derivatives, which can react with alcohols to leads to the formation of furfural derivatives, which can react with alcohols to form alkyl levulinate. form alkyl levulinate. In general, the product selectivity is strongly dependent on the characteristics In general, the product selectivity is strongly dependent on the characteristics of the catalyst, i.e., of the catalyst, i.e., the balance between its Lewis and Brønsted acidities. the balance between its Lewis and Brønsted acidities. Scheme 1. Degradation of carbohydrates and their transformation into several oxygenates. Scheme 1. Degradation of carbohydrates and their transformation into several oxygenates. 2.1. Production of Alkyl Lactate from Carbohydrates Using Homogeneous Catalysts 2.1. Production of Alkyl Lactate from Carbohydrates Using Homogeneous Catalysts In 2005, Hayashi et al. reported the one-pot synthesis of methyl lactate from DHA and GLA, In 2005, Hayashi et al. reported the one-pot synthesis of methyl lactate from DHA and GLA, which were obtained via fermentation and the retro-aldol reaction of glucose [29]. In this cascade which were obtained via fermentation and the retro-aldol reaction of glucose [29]. In this cascade transformation, sequential dehydration, a 1,2-hydride shift, and the addition of methanol take place transformation, sequential dehydration, a 1,2-hydride shift, and the addition of methanol take place to yield the desired product. The use of tin halides led to high product yields, while other Lewis to yield the desired product. The use of tin halides led to high product yields, while other Lewis acid acid catalysts (Cr, Zr, Al, etc.) exhibited low activities in this reaction system (Table 2). To explain catalysts (Cr, Zr, Al, etc.) exhibited low activities in this reaction system (Table 2). To explain this this unique behavior of the homogeneous tin metal catalysts, we employed density functional theory unique behavior of the homogeneous tin metal catalysts, we employed density functional theory calculations to examine the coupling reaction between DHA and formaldehyde, in which tin catalysts calculations to examine the coupling reaction between DHA and formaldehyde, in which tin catalysts also accelerated the aldol condensation [30]. The calculation results indicated that the strong interaction also accelerated the aldol condensation [30]. The calculation results indicated that the strong between the tin catalyst and the reaction intermediates possessing carbonyl moieties can reduce the transition state energy, therefore accelerating the reaction. Catalysts 2017, 7, 163 4 of 12 Catalysts 2017, between 7, 163 interaction 4 of 12 the tin catalyst and the reaction intermediates possessing carbonyl moieties can reduce the transition state energy, therefore accelerating the reaction. interaction the et tinal. catalyst andathe reaction intermediates possessing moieties can Catalysts 2017,between 163 4 of 12 In 2017,7, Dusselier reported synthetic process to produce methyl carbonyl lactate from cellulose reduce the2)transition state energy, therefore accelerating reaction. (Scheme [31]. Following the initial decomposition ofthe cellulose to give the glucose monomer, a In 2017, Dusselier et al. reported a synthetic process to produce methyl lactate from cellulose subsequent isomerization of glucose followed by a retro-aldol reaction of fructose afforded the In 2017, Dusselier et al. reported a synthetic process to produce methyl lactate from cellulose (Scheme 2) [31]. Following the initial decomposition of cellulose to give the glucose monomer, a desired product. Interestingly, the use of Sn(OTf) 2 (Tf = triflate) accelerated the retro-aldol reaction. (Scheme 2) [31]. Following the initial decomposition of cellulose to give the glucose monomer, subsequent of glucose followed a retro-aldol of fructose the In addition, isomerization the balance between Sn as a Lewisbyby acid and TfOHreaction as a Brønsted acid afforded has a strong a subsequent isomerization of glucose followed a retro-aldol reaction of fructose afforded the desired product. Interestingly, the use of Sn(OTf) 2 (Tf = triflate) accelerated the retro-aldol reaction. influence on product selectivity, indicating that tuningaccelerated of the Lewis and Brønsted acidic desired product. Interestingly, thetherefore use of Sn(OTf) (Tf = triflate) the retro-aldol reaction. In addition, the balance between Sn as a Lewis 2acid andpolysaccharides TfOH as a Brønsted acid has a strong ratio is crucial achieving the desired of the and has of glucose. In addition, thetobalance between Sn as a degradation Lewis acid and TfOH as a Brønsted acid a strong influence influence on product selectivity, therefore indicating that tuning of the Lewis and Brønsted acidic on product selectivity, therefore indicating that tuning of the Lewis and Brønsted acidic ratio is crucial ratio is crucial to achieving the2.desired oftrioses the polysaccharides of glucose. 1 Table Catalyticdegradation conversions of to methyl lactate.and to achieving the desired degradation of the polysaccharides and of glucose. Table 2. Catalytic conversions of trioses to methyl lactate.11 Table 2. Catalytic conversions of trioses to methyl lactate. Yield of Methyl 2 Lactate (%) 2 Entry Triose Catalyst Yield of MethylYield Lactate of(%) Methyl 1 DHA SnCl2 89 Entry Triose Catalyst 1 DHA SnCl2 89 Lactate (%) 2 2 DHA SnBr2 83 21 DHA SnBr2 83 DHA SnCl 2 89 3 DHA SnI 2 71 3 DHA SnI2 71 2 DHA SnBr2 83 DHA 82 44 DHA SnCl4 -5H2 O SnCl4-5H2O 82 DHA SnI 2 715 535 DHA CrCl3 -6H2 O CrCl 5 DHA 3-6H2O DHA SnCl 4-5H2O 82 646 DHA 13 DHAZrCl4 ZrCl 4 13 75 DHA AlCl -6H O 62 DHA CrCl 3-6H2O 5 3 2 7 DHA AlCl3-6H2O 62 86 GLA SnCl2 85 DHA ZrCl 4 13 GLA SnCl2 85 98 GLA SnCl4 -5H2 O 81 79 DHA AlCl 3-6H2O 62 GLA SnCl 4 -5H 2 O 81 1 Reaction conditions: Triose (2.5 mmol), catalyst (10 mol %), methanol (4 mL), 90 ◦ C, over 3 h. 2 Gas-liquid 8 GLA SnCl2 85 1chromatography (GLC) yield (mol %)mmol), were based on triose. Reaction conditions: Triose (2.5 catalyst (10 mol %), methanol (4 mL), 90 °C, over 3 h. 2 Gas9 GLA SnCl 4-5H2O 81 liquid chromatography (GLC) yield (mol %) were based on triose. Entry Triose Catalyst Reaction conditions: Triose (2.5 mmol), catalyst (10 mol %), methanol (4 mL), 90 °C, over 3 h. 2 Gasliquid chromatography (GLC) yield (mol %) were based on triose. 1 Scheme 2. Transformation Transformation of cellulose into methyl lactate. Scheme 2.from Transformation of cellulose into methyl lactate. 2.2. Production of Alkyl Levulinate Carbohydrates Using Homogeneous Catalysts In 2012, Wu et al. Levulinate reported the synthesis of levulinate via degradation of alkyl alkyl levulinate via the theCatalysts degradation of of cellulose cellulose [32]. [32]. 2.2. Production of Alkyl from Carbohydrates Using Homogeneous The use of supercritical methanol as the solvent and sulfuric acid as an acid catalyst provided the In 2012, Wu et aal. reported the synthesis of alkylthat levulinate viaacids the degradation offor cellulose [32]. desired product result indicates Brønsted areare effective cleaving the product in in ahigh highyield. yield.This This result indicates that Brønsted acids effective for cleaving The use of bonds supercritical methanol as thesequential solvent and sulfuric acid as an of acid catalyst providedalkyl the glycosidic of cellulose and for dehydration reactions glucose to generate the glycosidic bonds of cellulose andthe for the sequential dehydration reactions of glucose to generate desired product in a high yield. This result indicates that Brønsted acids are effective for cleaving the levulinate. alkyl levulinate. glycosidic of cellulose the sequential dehydration reactions of glucose to generate alkyl Basedbonds on these reports,and wefordescribed described how the acidic properties of the catalyst affect the levulinate. transformation inin Scheme 3, 3, a transformation of of polysaccharides polysaccharides into intoalkyl alkyllactate lactateand andalkyl alkyllevulinate. levulinate.AsAsshown shown Scheme Based on these reports, weordescribed how theto acidic properties of the catalyst affect the strong acid such as sulfuric acid TfOH is required degrade the polysaccharides (e.g., cellulose) a strong acid such as sulfuric acid or TfOH is required to degrade the polysaccharides (e.g., cellulose) transformation of polysaccharides into alkyl lactate and alkyl levulinate. As shown in Scheme 3, a into monosaccharides (e.g., glucose). However, both Lewis and Brønsted acids are required for the strong acid such as sulfuric acid or TfOH is required to degrade the polysaccharides (e.g., cellulose) isomerization of glucose into fructose followed by the retro-aldol reaction of fructose to afford alkyl Catalysts 2017, 7, 163 5 of 12 Catalysts 2017, 7, 163 into monosaccharides Catalysts 2017, 7, 163 5 ofthe 12 (e.g., glucose). However, both Lewis and Brønsted acids are required5 of for 12 isomerization of glucose into fructose followed by the retro-aldol reaction of fructose to afford alkyl into monosaccharides (e.g., glucose). both Lewis andformation Brønsted acids are required for theand lactate. In contrast, contrast, aa strong strong BrønstedHowever, acidisisrequired required forthe the offurfural furfural derivatives lactate. In Brønsted acid for formation of derivatives and isomerization of glucose into fructose followed byreaction the retro-aldol reaction of fructose to afford alkyl alkyl levulinate via dehydration and subsequent with an alcohol. alkyl levulinate via dehydration and subsequent reaction with an alcohol. lactate. In contrast, a strong Brønsted acid is required for the formation of furfural derivatives and alkyl levulinate via dehydration and subsequent reaction with an alcohol. Scheme 3. Effect of the catalyst acidic properties on the transformation of polysaccharides into alkyl Scheme 3. Effect of the catalyst acidic properties on the transformation of polysaccharides into alkyl lactate and 3.alkyl levulinate. Scheme Effect of the catalyst acidic properties on the transformation of polysaccharides into alkyl lactate and alkyl levulinate. lactate and alkyl levulinate. 2.3. 2.3.Chemical ChemicalProduction ProductionUsing UsingAlgal AlgalResidue ResidueasasaaCarbon CarbonSource Source 2.3. Chemical Production Using Algal Residue as a Carbon Source In In2017, 2017,we weachieved achievedthe thesuccessful successfultransformation transformationof ofalgal algalresidue residueinto intomethyl methyllevulinate levulinateand and In 2017, [33]. we achieved the successful transformation of algal residue into methyl levulinate and methyl lactate Following oil abstraction from Cyanidioschyzon merolae 10D, the methyl lactate [33]. Following oil abstraction from Cyanidioschyzon merolae 10D, the algal algal residue residue methyl lactate [33]. Following oil abstraction from Cyanidioschyzon merolae 10D, the algal residue contained containedamylose amyloseand andamylopectin amylopectinas asstarch starchpolysaccharides, polysaccharides,which whichwere werethen thenused usedto toproduce producethe the contained amylose and amylopectin as starch polysaccharides, which were then used to produce the target chemicals (Figure 2). target chemicals (Figure 2). target chemicals (Figure 2). Figure 2. A concept of the full utilization of algae. Catalysts 2017, 7, 163 Catalysts 2017, 7, 163 6 of 12 Figure 2. A concept of the full utilization of algae. 6 of 12 Initially, we optimized the reaction conditions required for the conversion of authentic starch Initially, we optimized the reaction conditions required for the conversion of authentic starch into either methyl levulinate or methyl lactate (Table 3). According to a previous report [31] on the into either methyl levulinate or methyl lactate (Table 3). According to a previous report [31] on the degradation of cellulose, the use of Sn(OTf)2 led to the production of methyl levulinate and methyl degradation of cellulose, the use of Sn(OTf) led to the production of methyl levulinate and methyl lactate in comparable yields. In addition, as2a strong Brønsted acid is required for the synthesis of lactate in comparable yields. In addition, as a strong Brønsted acid is required for the synthesis of methyl levulinate (see Scheme 3), the use of Sn(OTf)2 was examined, and in this case, only methyl methyl levulinate (see Scheme 3), the use of Sn(OTf)2 was examined, and in this case, only methyl levulinate was obtained in a high yield (entry 1). Furthermore, a high yield of methyl levulinate was levulinate was obtained in a high yield (entry 1). Furthermore, a high yield of methyl levulinate was achieved using only TfOH, indicating that TfOH is crucial both for the degradation of achieved using only TfOH, indicating that TfOH is crucial both for the degradation of polysaccharides polysaccharides and for the sequential dehydration reactions (entry 2). In contrast, to selectively and for the sequential dehydration reactions (entry 2). In contrast, to selectively synthesize methyl synthesize methyl lactate, a balance between the ratio of Lewis and Brønsted acids is important, as lactate, a balance between the ratio of Lewis and Brønsted acids is important, as mentioned above. mentioned above. Based on these considerations, we examined the effect of different tin halides on Based on these considerations, we examined the effect of different tin halides on the transformation, the transformation, including SnCl4·5H2O, SnBr4, and SnI4. Although the use of SnCl4·5H2O did not including SnCl4 ·5H2 O, SnBr4 , and SnI4 . Although the use of SnCl4 ·5H2 O did not result in the desired result in the desired product (entry 3), the use of SnBr4 and SnI4 gave methyl lactate in satisfactory product (entry 3), the use of SnBr4 and SnI4 gave methyl lactate in satisfactory yields (entries 4 and 5). yields (entries 4 and 5). Other metal halides were not active in this transformation. We also found Other metal halides were not active in this transformation. We also found that the product selectivity that the product selectivity was reversible in the presence of HBr, which confirms that the use of tin was reversible in the presence of HBr, which confirms that the use of tin metal as a Lewis acid is metal as a Lewis acid is essential in the retro-aldol reaction of fructose. essential in the retro-aldol reaction of fructose. Table of authentic starchstarch into methyl levulinate and methyl lactate using Table 3.3. Conversion Conversion of authentic into methyl levulinate and methyl lactatevarious using 1 catalysts. 1 various catalysts. Entry Entry Yield of Methyl Yield of Methyl Levulinate (%) 5 Yield of Methyl Lactate (%) 5 Yield of Methyl Lactate (%) 5 Levulinate (%) 5 48 2 48 2 53 <1 53 <1 3 0 7 3 270 3 7 20 27 21 3 10 20 3 Reaction conditions: Starch (50 mg), methanol (5.0 mL), catalyst (0.024 mmol), naphthalene (0.156 mmol, as 6 HBr 21 10 ◦ 2 3 4 1 1 2 2 2 23 3 3 34 3 4 35 4 3 5 46 1 Catalyst Catalyst Sn(OTf) Sn(OTf)22 TfOH TfOH SnCl 4 -5H2 O SnClSnBr 4-5H 4 2O SnI44 SnBr HBr SnI 4 an internal standard), Ar (5 atm), 24 h, and 160 C. 0.048 mmol catalyst. 0.24 mmol catalyst. 0.96 mmol 5 Product Reaction conditions: methanol (5.0 mL), catalyst (0.024 mmol), naphthalene (0.156 catalyst. yieldsStarch (mol %)(50 aremg), carbon-based. The produced quantities of each product were determined by 1 H NMR analysis. 2 3 mmol, as an internal standard), Ar (5 atm), 24 h, and 160 °C. 0.048 mmol catalyst. 0.24 mmol catalyst. 1 0.96 mmol catalyst. 5 Product yields (mol %) are carbon-based. The produced quantities of each 1H NMR analysis. product weretodetermined According previous by reports, SnCl4 is the most effective tin halide catalyst for the production 4 of methyl lactate from 3- [29] or 6-carbon [34]most sugars. This tin canhalide be explained by the examining the According to previous reports, SnCl4 is the effective catalyst for production electronegativity (X ) of the different halogen atoms (see Table 4) and the pK values of the hydrogen p a of methyl lactate from 3- [29] or 6-carbon [34] sugars. This can be explained by examining the halides (see Table 5). However, in our case, the use of SnCl failed to result in the methyl 4 electronegativity (Χp) of the different halogen atoms (see Table 4) and the pKa values ofdesired the hydrogen lactate (Table 3, entry 3). Although the strong Lewis acidity of Sn in SnCl appears to accelerate the 4 halides (see Table 5). However, in our case, the use of SnCl4 failed to result in the desired methyl retro-aldol reaction, the dehydration, and the 1,2-hydride shift, the glycosidic linkages are not cleaved lactate (Table 3, entry 3). Although the strong Lewis acidity of Sn in SnCl4 appears to accelerate the smoothly due to the the lowdehydration, pKa of HCl. In contrast, as the strong acid HBr and HI the retro-aldol reaction, and the 1,2-hydride shift,Brønsted the glycosidic linkages areaccelerate not cleaved cleavage of the glycosidic linkages, the use of SnBr and SnI produced methyl lactate in moderate 4 Brønsted acid HBr and HI accelerate smoothly due to the low pKa of HCl. In contrast, as 4the strong yields (i.e., 27% and 20% yields, respectively, Table4 and 3, entries 4 and 5). methyl lactate in moderate the cleavage of the glycosidic linkages, the usesee of SnBr SnI4 produced yields (i.e., 27% and 20% yields, respectively, see Table 3, entries 4 and 5). Catalysts 2017, 7, 163 7 of 12 Catalysts 2017, 7, 163 7 of 12 Table 4. Xp values of the halogen atoms. Table 4. Χp values of the halogen atoms. Halogen Atom Halogen Atom Cl Cl Br Br I I X Χp p 3.16 3.16 2.96 2.96 2.66 2.66 Table 5. pKa values of the hydrogen halides. Table 5. pKa values of the hydrogen halides. Hydrogen Halide Hydrogen Halide HCl HCl HBr HBr HI HI pKa pKa −8 −8 −9 −9 −10 −10 Based on forfor thethe authentic starch sample, the corresponding reactions using onthese theseresults resultsobtaining obtaining authentic starch sample, the corresponding reactions algae were investigated. The cultivation conditions and pretreatment method employed are described using algae were investigated. The cultivation conditions and pretreatment method employed are in the literature along with quantification of the neutral of sugars. Preparation of described in the[33] literature [33] details along regarding with details regarding quantification the neutral sugars. the algae for of usethe as algae a reaction substrate was carried out as indicated Figure 3. Afterin cultivation the Preparation for use as a reaction substrate was carried in out as indicated Figure 3. of After algae, the centrifugation, and dehydration stepsand resulted in a greensteps powder. This powder was cultivation of the algae,freezing, the centrifugation, freezing, dehydration resulted in a green then suspended in methanol and subjected to sonication to yield reactiontosubstrate containing powder. This powder was then suspended in methanol and the subjected sonication to yieldboth the oils and carbohydrates. However, when the reaction was attempted using this suspension, no traces of reaction substrate containing both oils and carbohydrates. However, when the reaction was the desiredusing products obtained. therefore that the mineral ions and attempted thiswere suspension, noWe traces of thehypothesized desired products were obtained. We pigments therefore present in the that green the catalyticpresent activity,inlikely through catalyst poisoning. Thus, hypothesized thepowder mineralreduced ions and pigments the green powder reduced the catalytic the sonicated powder suspension was filtered, washed with methanol, and dried in vacuo prior to activity, likely through catalyst poisoning. Thus, the sonicated powder suspension was filtered, application inmethanol, the reaction. washed with and dried in vacuo prior to application in the reaction. Figure 3. Method for preparation of the algal residue. Figure 3. Method for preparation of the algal residue. The resulting dried sample was then employed to examine the degradation of the algal carbohydrates (Scheme 4). Initially, Sn(OTf)2 was was applied as the catalyst under ths same conditions employed for the authentic starch sampe, and the desired products (i.e., methyl levulinate and methyl lactate) were obtained in 37% and and 9% 9% yields, yields, respectively. respectively. In contrast, the use use of of SnBr SnBr44 produced respective yields of 6% and 37%, with methyl lactate being the major product, as predicted. Hence, Hence, the introduction of an optimized pretreatment method to remove the mineral ions and pigments was successful in products. However, thethe goal of in retaining retainingthe thecatalyst catalystactivity activityand andproducting productingthe thedesired desired products. However, goal this study was to to produce chemicals of this study was produce chemicalsofofinterest interestusing usingthe thealgal algalresidue residuefollowing following abstraction abstraction of the oil components. components. Therefore, Therefore,the thesonication sonicationstep stepwas wascarried carriedout outinina amixed mixedsolvent solvent(CHCl (CHCl 3/MeOH) to 3 /MeOH) to separate components fromthe thealgal algalresidue. residue.As Asindicated indicatedininScheme Scheme4, 4, the the product yields separate thethe oiloil components from obtained from the algal residue were comparable to those obtained obtained without without the the oil oil extraction extraction stage. stage. These results confirm that the homogeneous catalysts could also be employed for reactions involving the algal residues. Catalysts 2017, 7, 163 Catalysts 2017, 7, 163 8 of 12 8 of 12 Scheme 4. Conversion of the algal residue into methyl levulinate and methyl lactate using Sn(OTf)2 Scheme 4. Conversion of the algal residue into methyl levulinate and methyl lactate using Sn(OTf)2 and SnBr4 , respectively. and SnBr4, respectively. 3.3.Heterogeneously ofof Carbohydrates into Methyl Levulinate and HeterogeneouslyCatalyzed CatalyzedTransformation Transformation Carbohydrates into Methyl Levulinate and Methyl Lactate Methyl Lactate The use of heterogeneous rather than homogeneous catalysts is necessary in the development The use of heterogeneous rather than homogeneous catalysts is necessary in the development of of a green chemical process for the transformation of algal biomass-derived polysaccharides into a green chemical process for the transformation of algal biomass-derived polysaccharides into chemicals of interest. This is due to the easy separation and recovery of homogeneous catalysts, chemicals of interest. This is due to the easy separation and recovery of homogeneous catalysts, and and the absence of inorganic salt wastes associated with catalyst degradation. As such, the use of the absence of inorganic salt wastes associated with catalyst degradation. As such, the use of heterogeneous catalysts could lead to a sustainable and environmentally friendly process. A summary heterogeneous catalysts could lead to a sustainable and environmentally friendly process. A of related studies is given below. summary of related studies is given below. 3.1. Production of Alkyl Lactate from Carbohydrates Using Heterogeneous Catalysts 3.1. Production of Alkyl Lactate from Carbohydrates Using Heterogeneous Catalysts In 2009, Taarning et al. reported the zeolite-catalyzed transformation of triose sugars into 2009, Taarning et al. reported the zeolite-catalyzed transformation of triose sugars methyl methylInlactate, where Lewis-acidic zeolites such as Sn-Beta exhibited surprisingly highinto activities lactate, where Lewis-acidic zeolites such as Sn-Beta exhibited surprisingly high activities and and selectivities in the isomerization of trioses to methyl lactate, and in both the 1,2-hydride shift and selectivities in the isomerization of trioses to lactate, in both the 1,2-hydride shift and of the the dehydration reaction [35]. In addition, in methyl 2010, the West and group reported the transformation dehydration reaction [35]. In addition, in 2010, the West group reported the transformation of trioses trioses into methyl lactate using H-USY-zeolite [36]. According to their study, a purely Lewis acidic into methyl lactate using According tofrom their triose study,sugars, a purely Lewissupports acidic zeolite zeolite is highly active for H-USY-zeolite the formation [36]. of methyl lactate which the is highly active for the formation of methyl lactate from triose sugars, which supports the hypothesis that Brønsted and Lewis acidic sites catalyze two different reaction paths, withhypothesis only the that Brønsted and Lewistoacidic sites catalyze twoacid/methyl different reaction with only the Lewis acidic Lewis acidic sites leading the formation of lactic lactate paths, from DHA/GLA in appreciable sites leading the formation of lacticthat acid/methyl lactate from DHA/GLA in appreciableofamounts. amounts. Thesetoresults clearly indicate Lewis acids are effective for the transformation trioses These results clearly indicate that Lewis acids are effective for the transformation of trioses into lactic into lactic acid/methyl lactate (Table 4, entries 1–6). acid/methyl lactate entries Furthermore, in(Table 2010, 4, Holm et 1–6). al. developed an efficient method to transform mono- and Furthermore, in 2010, Holm et al.6, developed an[34]. efficient to transform monoand disaccharides into methyl lactate (Table entries 7–11) Theymethod used zeolites possessing Lewis disaccharides into methyl lactate (Table 6, entries 7–11) [34]. They used zeolites possessing Lewis acidic sites with a beta-type zeolite containing a 12-membered pore structure (pore dimensions: acidic with a beta-type zeolite containing a 12-membered pore structure (pore dimensions: 6.6 × 6.6 × 7.6sites Å) exhibiting an especially high activity. This result clearly demonstrates that Lewis 7.6 Å) exhibiting an especially high activity. This result clearly demonstrates that Lewis acidic sites acidic sites are effective in the retro-aldol reaction of fructose, while the presence of Brønsted acidic are effective in the retro-aldol reaction of fructose, while the presence of Brønsted acidic sites leads sites leads to unwanted side reactions. This is consistent with the case of homogeneous catalysts. to unwantedthis side reactions. This consistent the case of homogeneous catalysts. Furthermore, Furthermore, accelerating effectisagrees with with the report of the Román-Leshkov group, which states this accelerating effect agrees with the report of the Román-Leshkov group, which statesand that that cooperative catalysis in the zeolite pores promotes the aldol condensation between DHA cooperative catalysis in the zeolite pores promotes the aldol condensation between DHA and formaldehyde, and can be attributed to the presence of both a Lewis acidic site (Sn) and a Brønsted formaldehyde, can be attributed to the presence of both a Lewis acidic site (Sn) and a Brønsted acidic site (latticeand oxygen) [37]. acidic site (lattice oxygen) [37]. Catalysts 2017, 2017, 7, 7, 163 163 Catalysts of 12 12 99 of Table 6. Conversion of carbohydrates to methyl lactate in methanol. Table 6. Conversion of carbohydrates to methyl lactate in methanol. Entry Catalyst Si/Metal Si/MetalRatio Ratio Substrate Substrate Yield YieldofofMethyl Methyl Lactate Lactate (%) Entry Catalyst (%)4 4 1 11 1 H-USY 66 DHA 71 H-USY DHA 71 H-USY 30 DHA 47 2 12 1 H-USY 30 DHA 47 2 Al-Beta 65 DHA 3 23 Al-Beta 65 DHA 00 Zr-Beta 125 DHA 1 42 42 2 Zr-Beta 125 DHA 1 Ti-Beta 125 DHA 2 5 5 26 2 Ti-Beta 125 DHA 2 Sn-Beta 125 DHA >99 6 27 3 Sn-Beta 125 DHA >99 Al-Beta 125 Glucose 0 3 3 Zr-Beta 125 Glucose 7 8 Al-Beta 125 Glucose 033 3 Ti-Beta 125 Glucose 31 8 39 Zr-Beta 125 Glucose 33 3 Sn-Beta 125 Glucose 43 10 3 9 Ti-Beta 125 Glucose 31 Sn-Beta 125 Sucrose 64 11 3 10 3 Sn-Beta 125 Glucose 43 1 Reaction conditions: Catalyst (80 mg), substrate (1.25 mmol calculated as monomer), methanol (4 g), reaction time 11 3 Sn-Beta 125 Sucrose 64 24 h, temperature 115 ◦ C. 2 Reaction conditions: DHA (1.25 mmol) in 4 g of methanol (80 ◦ C) or water (125 ◦ C), 3 Reaction conditions: Substrate (225 mg), catalyst (80conditions: mg) added to the mixture and substrate stirred for (1.25 24 h. mmol Reaction Catalyst (80 mg), calculated as monomer), methanol (4 g), (160 mg), naphthalene (120 mg), and methanol 2(8.0 g) were stirred in an autoclave at 160 ◦ C for 20 h. 4 Yields (mol %) reaction time 24 h, temperature 115 °C. Reaction conditions: DHA (1.25 mmol) in 4 g of methanol of each product are carbon-based. The quantity of each product produced was determined by high performance (80 °C) or water (125(HPLC). °C), catalyst (80 mg) added to the mixture and stirred for 24 h. 3 Reaction liquid chromatography 1catalyst conditions: Substrate (225 mg), catalyst (160 mg), naphthalene (120 mg), and methanol (8.0 g) were 4 Yields (mol %) of each product are carbon-based. The stirred in an autoclave at 160 °C for 20 h. of As mentioned above, the transformatio monosaccharides into alkyl lactate using heterogeneous quantity of each product produced was determined by high performance liquid chromatography catalysts has been successfully developed. However, a few examples of the degradation of (HPLC). polysaccharides into alkyl lactate can also be found. This latter transformation involves the hydrolysis of cellulose to glucose, the isomerization of glucose into fructose and into then into the As mentioned above, the transformatio of monosaccharides alkyltrioses, lactateand using conversion of these trioseshas to alkyl Hence, the overall reaction is sensitive the ratio ofofLewis heterogeneous catalysts beenlactate. successfully developed. However, a fewtoexamples the and Brønstedof acid sites. degradation polysaccharides into alkyl lactate can also be found. This latter transformation involves the hydrolysis of cellulose to glucose, the isomerization of glucose into fructose and then 3.2. Production Alkyl Levulinates Using Heterogeneous into trioses, andofthe conversion of from theseCarbohydrates trioses to alkyl lactate. Hence, theCatalysts overall reaction is sensitive to theAs ratio of Lewis and Brønsted acid sites. previously discussed, Lewis acidic sites promote the production of methyl lactate through acceleration of the retro-aldol reaction of glucose, while Brønsted acidic sites promote the subsequent 3.2. Productionreactions. of Alkyl Levulinates from Carbohydrates Using Catalystssynthesis of methyl dehydration In 2013, Saravanamurugan et al. Heterogeneous reported a selective levulinate from monosaccharides using several zeolites the [38].production As shownofinmethyl Table lactate 7, as the Si/Al As previously discussed, Lewis acidic sites promote through ratio increased, the Brønsted acidity was reduced, and the yield of the desired product was acceleration of the retro-aldol reaction of glucose, while Brønsted acidic sites promote the subsequent lowered. These results therefore confirm that a Brønsted acidic site is crucial for promoting the dehydration reactions. In 2013, Saravanamurugan et al. reported a selective synthesis of methyl dehydration pathway. levulinate from monosaccharides using several zeolites [38]. As shown in Table 7, as the Si/Al ratio increased, the Brønsted acidity was reduced, and the yield of the desired product was lowered. These results therefore confirm that a Brønsted acidic site is crucial for promoting the dehydration pathway. Catalysts 2017, 2017, 7, 7, 163 163 Catalysts 10 of of 12 12 10 Table 7. Conversion of glucose to methyl levulinate over zeolites 11. Table 7. Conversion of glucose to methyl levulinate over zeolites . Entry Catalyst Si/Al Ratio Yield of Methyl Levulinate (%) 2 (%) 2 Entry Catalyst Si/Al Ratio Yield of Methyl Levulinate 1 1 H-Y H-Y 2.62.6 32 32 2 H-USY 6 49 2 H-USY 6 49 H-USY 30 37 3 3 H-USY 30 37 4 H-Beta 12.5 44 4 5 H-Beta 12.5 H-Beta 19 47 44 5 6 H-Beta H-Beta 15019 10 47 H-ZSM-5 11.5 8 10 6 7 H-Beta 150 None - 11.5 <1 8 7 8 H-ZSM-5 1 Reaction conditions: Glucose (250 mg), catalyst (150 mg), methanol (10 mL), and Ar (20 bar). The autoclave was 8 ◦ None <1◦ 2 heated to 160 C and the stirring (300 rpm) was started once the temperature reached 150 C. Yields (mol %) were Reaction conditions: Glucose (250 catalyst (150 mg), methanol (10 mL), and Ar (20 bar). The determined by gas chromatography (GC)mg), and HPLC. 1 autoclave was heated to 160 °C and the stirring (300 rpm) was started once the temperature reached 150 °C. 2 Yields (mol %) were determined by gas chromatography (GC) and HPLC. It is therefore apparent that as with the homogeneous catalysts, the balance between Lewis and Brønsted acidic sites is important the the heterogeneously of alkyl lactate and It is therefore apparent that asinwith homogeneouscatalyzed catalysts, preparation the balance between Lewis and alkyl levulinate. However, the degradation of polysaccharides into alkyl lactate and alkyllactate levulinate Brønsted acidic sites is important in the heterogeneously catalyzed preparation of alkyl and has also been reported for heterogeneous catalysts. As such, theinto development ofand processes involving alkyl levulinate. However, the degradation of polysaccharides alkyl lactate alkyl levulinate the hydrolysis of polysaccharides to monosachcarides thethe conversion of monosaccharides into the has also been reported for heterogeneous catalysts. Asand such, development of processes involving desired products challenging. to monosachcarides and the conversion of monosaccharides into the hydrolysis of is polysaccharides the desired products is challenging. 4. Conclusions 4. Conclusions Microalgae have attracted attention as novel sources of biomass due to their high biomass productivities unitattracted time and attention area. In addition, can of be biomass propagated without the Microalgaeper have as novelalgae sources dueindustrially to their high biomass requiring extensive areas of farmland. Under unfavorable growth conditions, such as a nutrient productivities per unit time and area. In addition, algae can be propagated industrially without the deficiency,extensive algae produce quantities of oil unfavorable and carbohydrates starch) in their and requiring areas large of farmland. Under growth(mainly conditions, such as acells, nutrient recently this algae-based oil has been employed as both biojet fuel and biodiesel. However, few reports deficiency, algae produce large quantities of oil and carbohydrates (mainly starch) in their cells, and exist intothis the algae-based use of algae-derived starchemployed remainingasinboth the algal cells following oil extraction. recently oil has been biojet fuel and biodiesel. However, few In this review, we discussed the conversion of this starch into alkyl lactate (a precursor of the reports exist into the use of algae-derived starch remaining in the algal cells following oil extraction. biodegradable polyesters of atactic or syndiotactic polylactides) and alkyl levulinate (a precursor In this review, we discussed the conversion of this starch into alkyl lactate (a precursor of and the building block polyesters for pharmaceuticals, plasticizers, and other additives). Various homogeneous catalysts biodegradable of atactic or syndiotactic polylactides) and alkyl levulinate (a precursor and were examined the selective productionand of either levulinate or methyl lactate, building block to foroptimize pharmaceuticals, plasticizers, other methyl additives). Various homogeneous II triflate led to increased yields of alkyl levulinate, while SnBr allowed the and the homogeneous Sn 4 or methyl catalysts were examined to optimize the selective production of either methyl levulinate selective production of alkyl lactate. However, the development of heterogeneous catalysts is required II lactate, and the homogeneous Sn triflate led to increased yields of alkyl levulinate, while SnBr4 for the implementation of these systems in practical applications. allowed the selective production of alkyl lactate. However, the development of heterogeneous We therefore confirm algae can beofutilized for oil production as a carbon resource to catalysts is required for the that implementation these systems in practical and applications. potentially replace fossil fuels. Future studies should then focus on the underlying mechanism of We therefore confirm that algae can be utilized for oil production and as a carbon resource to starch production in algae, as such information will be useful for the design and selection of algal potentially replace fossil fuels. Future studies should then focus on the underlying mechanism of speciesproduction that can produce high of biomass. will be useful for the design and selection of algal starch in algae, as yields such information species that can produce high yields of biomass. Acknowledgments: This study was supported by the JSPS Grant-in-Aid for Scientific Research on Innovative Areas (Grant no. 16H01010 and 26105003). 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