INSTRUCTIONS
C a p S a v e r TM Press for Interchangeable Core
TM
FREE STRIPS: Complete your registration card and mail it today.
A-1 will send all registered owners 25 FREE CapSaver strips.
TM
TM
TM
TM
The CapSaver Press is designed to punch, form and seat caps for interchangeable cores. A-1’s CapSaver strips are specifically designed for use with
A-1’s CapSaver Press. Use of any strips other than A-1’s CapSaver strip may
damage the equipment and will void all warranties.
TM
1. Installation: Select an appropriate location for working in either a sitting or
standing position. The CapSaver must be bolted or clamped to the workbench.
2. Setting the handle: Pull the rubber end of the handle towards you, align the
set screw with the dimple of the shaft and tighten. To reposition the handle
angle, lower the ram fully, remove the set collar and the gear shaft. Rotate the
handle to the desired position, reassemble the shaft and attach the collar.
TM
3. Insert a combinated core into the holding block and place a spring through
the top of the holding block into each barrel of the core.
4. Insert a CapSaver strip into the strip slot at the top left hand side of the
holding block & drop the center hole of the strip over the alignment pin in the
holding block.
5. Gently, lower the ram by actuating the handle until the punch fingers are in
contact with the brass strip. Use a quick, downward thrust to punch and form
the caps. Continue applying moderate pressure until the depth stop bottoms
out. Raise the handle and remove the core.
TM
6. Inspect the core. If the caps are not seated to a suitable depth, use the allen
wrench (included) and adjust the stop accordingly.
7. To proceed capping additional cores, rotate and/or reverse the CapSaver
strip. Each strip is designed to cap four cores.
8. After extensive use, the ram may loosen. Readjust the gib screws -Loosen
the hex nut and tighten the gib screws to just contact the ram then tighten the
nuts. Check to assure that the ram moves freely with no excess play.
TECHNICAL QUESTIONS?
CONTACT US TOLL FREE AT 877-725-A1A1
Or Visit us at www.demanda1.com
TM
TM
Package of 50 CapSaver strips
A C C E S S O R I E S / PA R T S
#CS-50
#CAP5-051
Cap / Punch Assembly
Holding Block with Die
#CS-250 Package of 250 CapSaver strips
#CAP5-060
S
Patent Pending
For complete details, call
versatile than the original Best R key combinator. Choose from four different models A2, A3,
and A4 Systems, or for Arrow Flexcore.
Toll Free
(800)-881-5206
DUO BLOCK # TB4
for systems
KEY GAUGE #04
I/core
MORE SOLUTIONS
Now cap .140 & .150
reversible
A2
A3
A4
spacing with a single,
capping Block
A-1’s innovative process
eliminates the need for caps
Tremendous Time-Savings
because you don’t place 6 or 7caps
Caps are formed from brass strip as you
seat them into the core
NO MORE CAPS
CCAAPPSSAAVVEERR P
p rR eE sS Ss
For Capping I/cor e
A R e v o l u t i o n a r y T i m e -S
Saver
Capping Block
Multi-functional - Cap ‘best’ or Falcon Style
Dumping Block
The Decoding Block
Decode for the control key code
Combine 3 of A-1’s most popular tools in 1 kit
for Big Savings Includes
# ICKT
I/CORE TOOL KIT
N E W
MEAN
M
E A N GREEN
G R E EMACHINE
N M AC H I N E
Absolutely the finest piece of equipment ever
designed for originating small format I/core
keys. This equipment is fast, accurate and more
IINNTERCHANGEABLE
TERCHANGEABLE C
C ORE
O R E
S
O OLUTIONS
LU T I O N S
Stamping Plate # 35
SECURITY MANUFACTURING CORP.
FREE
This handy multi-purpose tool & case is
yours FREE just for taking a look at A-1’s
Mean Green Machine or CapSaver Press.
CALL OR FAX TODAY
MULTI-PURPOSE TOOL
&
Visit A-1 at
www.
demanda1.com
FREE
TO ARRANGE FOR YOUR DEMONSTRATION
TM
C AP S AVER S YSTEM
I NTERCHANGEABLE C ORE
FOR
P at ent P endi ng