INSTALLING MOSAIC TILE - A STEP BY STEP PROCESS Step 1 Step 2 Step 3 Step 4 Prepare your mortar With the V-notched side / adhesive as of the trowel apply mortar instructed on the / adhesive to establish a package. Using the proper and uniform depth. flat side of a V-notch trowel, firmly apply the adhesive onto the surface. Apply the mosaic tile sheets into the mortar / adhesive using light and even pressure to establish contact. Apply subsequent sheets lining up the grout joints from one sheet to another. Step 5 Step 6 Step 7 Step 8 OPTIONAL - to ensure each mosaic sheet is at the same level as the one next to it, lightly tap a wood block on top of the sheets of tile. After a 10-15 minute period, If your tile is covered in a protective paper covering, wet it a few times over and gently peel it off. If your tile is covered in protective plastic, simply peel the plastic off. Prior to the final setting of the mortar / adhesive, make final adjustments to ensure the joints line up correctly. After 24 hours, use a non abrasive nylon brush to remove excess adhesive or paper that is still on the tile. Then wipe with a damp sponge. Step 9 Step 10 Step 11 Cleaning Information 0-24 hours after laying - no cleaning. 24 hours to 10 days. Use clean warm water and neutral PH cleaner designed for tile. Prepare your grout. Using non-sanded grout for all metal/non-metal tiles with joints 0-1/8" or sanded grout for non-metal tiles with joints 1/8" to 1/2", apply grout with a rubber grout float, forcing grout into the joints until they are full. Do not use sanded grout for polished / mirror / metal tiles. After 1-2 hours, use a cheese cloth towel or moist sponge to remove excess grout from the top of the tile, avoid applying to much pressure that will wash out the grout from the joints. After the grout has cured (typically 12-24 hours) use a clean cloth or sponge to wipe the excess grout haze off the tile. Use an industrial alcohol cleaner to remove any excess glue from the surface of steel mosaic tile. 10 days and longer, a mix of sulfamic acid cleaning crystals and warm water, applied with a nylon scrub brush, following the manufacturers directions and rinsing with clean water. NOTE: Because of the metallic nature of stainless steel tile you should ensure a qualified electrician carries out electrical work around metal tile. CUTTING METAL MOSAIC TILE Often, due to the small size of the individual pieces on the mosaic tile sheet, you can simply cut through the joints and mesh backing of the tiles on the mesh sheet and simply remove them to fit your tile sheet around an obstacle or at the end of a row. However in the case that simply removing tiles from the sheet will leave too much of a gap you will have to cut the tiles to fit. Although it sounds difficult, cutting metal / stainless steel mosaic tile isn't really that challenging. This is due to the fact that the vast majority of metal and stainless steel tiles are actually porcelain / ceramic tiles covered with a 1-2mm stainless steel cap. If the entire tile was solid metal, cutting with regular tools, even a basic tile saw, would be very difficult or impossible. The image below shows the typical structure of a metal mosaic tile, using either a flat metal piece or a cap cover made of metal. The best method is to use a motorized tile saw, also known as a wet saw. Because the tiles are so thin, you can often get by with a low grade, low cost tile saw available at most big box stores. These saws typically retail between $80-$100 for low use DIY versions, to close to $1000 for professional versions. Many big box stores and tool rental company's also rent tile saws, so if your doing a one-time-only project, you might consider renting a tile saw for a day to get your job done. However, we must stress that tile saws can be very dangerous, their diamond tipped blades are extremely sharp, and the size of a piece of metal mosaic tile is often quite small, and thus it requires enough comfort and skill to cut the piece of tile while maintaining your appendages! The other option is to use a ceramic tile hand saw, also available at most local big box or tile stores. It is important to mention however that there is one tool that will likely not work for cutting metal tile, and that is a scoring tool that is typically used for cutting porcelain and ceramic. This tool works on the basis of scoring the relatively soft surface of porcelain or ceramic, however metal capped tiles don't take well to scoring, so this method usually doesn't work. If you do not feel comfortable with these sharp, potentially harmfully tools its likely best to call a professional in to make the final cuts required to finish your tile job.
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