EASY DUMP
RD3100 / RD3106
(Standard)-(60/40 Split)-(60/40 Divider)(70/30 Split with Bayne)
USER’S MANUAL
*** Important ***
Read User’s Manual Completely Prior to Operating
Par-Kan Company
2915 West 900 South
Silver Lake, IN 46982
Phone: 1-800-291-5487
Phone: 260-352-2141
Fax: 260-352-0701
Contact: Sales Department
E-mail: [email protected]
Website: www.par-kan.com
Easy Dump
RD3100 / RD3106
(Standard)-(60/40 Split)-(60/40 Divider)(70/30 Split with Bayne)
CUSTOMER: __________________________________
SERIAL # _____________________________________
PK # _________________________________________
2
Easy Dump Table of Contents
Page 2 .................................. Product Information
Page 3…………………………Table of Contents
Page 4………………………. . Warranty
Page 5-7 ............................... General Specification and Features
Page 8 .................................. Safety Precautions
Page 9 .................................. Operating Precautions
Page 10 ................................ Operating Procedures
Page 11 ................................ Maintenance and Storage
Page 12 ................................ Trouble Shooting
Page 13-15 ........................... Installation Instructions
Page 16-17 ........................... Roll Tarp Installation Instructions
Page 18 ................................ Power Plant
Page 19 ................................ Replacement Parts
Page 20 ................................ Bayne Lift Replacement Parts
Page 21 ................................ Decals
Page 22-24 ........................... Electrical Schematics
Page 25-27 ........................... Hydraulic Schematics
Page 28 ................................ Options
Page 29 ................................ Contact Information
Note: This manual supersedes any other information supplied by Par-Kan Company before this
date, and is good only for serial numbers listed in the manual.
3
Easy Dump-Par-Kan Company
One Year Warranty
Par-Kan Company’s Easy Dump Equipment is warranted to the original purchaser to
be free from defects in material and workmanship for a period of one year from the
date of purchase as dated on Easy Dump original invoice.
Par-Kan will replace during the warranty period, subject to an examination by an authorized representative of Par-Kan, any warranted part which proves defective in material and/or workmanship under normal installation, use, and service. Parts must be returned, and transportation charges prepaid to our factory. Any changes to the Easy
Dump equipment as a result of modifications, misuse, abuse, neglect, accident, vandalism, fire, flood, other acts of God, or improper installation will void this warranty.
If Par-Kan receives notice of such defects during the warranty period, Par-Kan will either, at its option, repair or replace products which prove to be defective. Other manufacturer’s warranties may apply for parts purchased by Par-Kan. Par-Kan makes no
other warranty, either expressed or implied, with respect to this product. Any special,
incidental, or consequential damages arising from any breach of warranty are specifically excluded hereunder.
4
Easy Dump General Specifications and Features
RD3100:
Empty Weight: (Approx.)
1150 lbs.
Capacity:
Frame:
Body:
3 cubic yards
Steel Tubing– 6” X 3”
Sheet Steel – 12 gage
Hydraulic Pump:
Monarch M-3551
Cylinders:
Bore 2.5” x 10” Stroke – Maximum working Pressure 2,500 PSI
RD3100 60/40 Split:
Empty Weight: (Approx.)
Double Acting – 1.5 GPM @ 2,000 PSI
1400 lbs.
Capacity:
RD3100-40
RD3100-60
Frame:
Body:
2.5 cubic yards
1 cubic yard or 800 lbs.
1.5 cubic yards or 1200 lbs.
Steel Tubing– 6” X 3”
Sheet Steel – 12 gage
Hydraulic Pump:
Monarch M-3551
Cylinders:
Bore 2.5” x 10” Stroke – Maximum working Pressure 2,500 PSI
Double Acting – 1.5 GPM @ 2,000 PSI
Dimensions:
5
Easy Dump General Specifications and Features
RD3106:
Empty Weight: (Approx.)
1350 lbs.
Capacity:
Frame:
Body:
6 cubic yards
Steel Tubing– 6” X 3”
Sheet Steel – 12 & 14 gauge
Hydraulic Pump:
Monarch M-3551
Cylinders:
Bore 2.5” x 10” Stroke – Maximum working Pressure 2,500 PSI
Double Acting – 1.5 GPM @ 2,000 PSI
RD3106 60/40 Split:
Empty Weight: (Approx.)
1400 lbs.
Capacity:
RD3106-40
RD3106-60
Frame:
Body:
5.5 cubic yards
2.2 cubic yards or 800 lbs.
3.3 cubic yards or 1200 lbs.
Steel Tubing– 6” X 3”
Sheet Steel – 12 & 14 gauge
Hydraulic Pump:
Monarch M-3551
Cylinders:
Bore 2.5” x 10” Stroke – Maximum working Pressure 2,500 PSI
Double Acting – 1.5 GPM @ 2,000 PSI
Dimensions:
6
Easy Dump General Specifications and Features
RD3100 Divider:
Dimensions:
Same as a standard 3100
Empty Weight: (Approx.)
1275 lbs.
Capacity:
RD3100-40
RD3100-60
3 cubic yards
1 cubic yard or 800 lbs.
2 cubic yards or 1200 lbs.
Frame:
Body:
Steel Tubing– 6” X 3”
Sheet Steel – 12 gage
Hydraulic Pump:
Monarch M-3551
Cylinders:
Bore 2.5” x 10” Stroke – Maximum working Pressure 2,500 PSI
Double Acting – 1.5 GPM @ 2,000 PSI
RD3106 Divider:
Dimensions:
Same as a standard 3106
Empty Weight: (Approx.)
1325 lbs.
Capacity:
RD3106-40
RD3106-60
6 cubic yards
2.4 cubic yard or 800 lbs.
3.6 cubic yards or 1200 lbs.
Frame:
Body:
Steel Tubing– 6” X 3”
Sheet Steel – 12 & 14 gauge
Hydraulic Pump:
Monarch M-3551
Cylinders:
Bore 2.5” x 10” Stroke – Maximum working Pressure 2,500 PSI
Double Acting – 1.5 GPM @ 2,000 PSI
7
Easy Dump Safety Precautions
Hauling
When traveling with the Refuse Dumper over rough surfaces or turning, speeds should
be reduced. Always secure remote.
CAUTION:
DO NOT EXCEED THE GROSS VEHICLE WEIGHT (G.V.W.) RATING OF YOUR
TRUCK.
NEVER ATTEMP TO REACH OR GRAP OBJECTS UNDER THE HOPPER WHILE
DUMPER BODY IS IN UPRIGHT POSITION.
OPERATING:
While dumping, keep arms and hands away from any possible pinch points. Be sure
truck is on a hard level surface.
-Observe all safety precautions listed in this manual
-No Riders
-Stand Clear of all moving parts while in operation.
-Make no adjustments while hopper is in operation.
-Do not touch or allow unit to come in contact with overhead electrical wires.
-Never enter the hopper while unit is in operation.
-Be aware of all information, caution, warning, and danger signs on the unit.
-Be aware of hot hydraulic fluid in case of a hydraulic line break.
-Below 10 degrees F., change the hydraulic oil to SAE 5W30 motor oil.
-Unit must be “secured” while loading, unloading, or while in transit.
-Do not load in excess of tire manufacturer ratings on the hauling vehicle.
-The hauling vehicle must be of adequate capacity.
8
Easy Dump Operating Precautions
-The operation of this unit must comply with all federal and state laws.
-Observe all safety precautions listed in this manual.
-Stand clear of all moving parts while in operation.
-Make sure that unit body is returned to lower position for transit and storage.
-Check and make sure all hoses are secured and in good condition.
-Turn the vehicle engine off and set the parking brake before operating.
-Do not overload unit. Max payload is 2,000 lbs.
-Make sure that unit body is returned to lower position for transit and storage.
-Do not exceed 3 gpm of hydraulic flow if using other hydraulic system.
-Do not work on unit with the body elevated or in the raised position without the body
being emptied and securely blocked or propped so it can’t lower which may
cause injury or death.
9
Easy Dump RD3100 / RD3106 Operating Procedures
1. Make sure unit is in good operating condition.
2. The refuse dumper must not be transported while the bin is in any position other than completely
retracted. This is known as the “transit” position.
3. Make sure at point of use the hauling unit is turned off, parking brake set and unit is on a hard, flat &
level surface. Make sure that all local, state and federal safety laws are followed.
4. Dispose of refuse in container as needed. Do not over load unit by either weight or volume.
5. When emptying the refuse dumper make sure the hauling vehicle is turned off, parking brake set
and unit is on a hard, flat & level surface.
6. Stand away from unit in a safe area while bin is lifting. Keep all body parts away from unit while in
motion. While bin is approaching the top most vertical limit be sure to slowly finish the dump so that
the bin does not “slam” against the stop.
7. The RD3100 / RD3106 hydraulic system should never be made to “dead head” for any period of
time.
8. If at any time any remaining articles are lodged in bin return bin to transit position and dislodge or
remove articles needed. Never enter bin while in motion or in any position other than the transit position.
9. Repeat step “6” as needed.
10. When finished return bin to transit position and check around the hauling vehicle for debris that may
have fallen in such a way that it would cause a safety issue to vehicle or persons around vehicle.
*Using Transport Brackets* - The transport brackets are to be used only with Par-Kan Company’s RL100, RL150 & RL200. Other
manufacturer’s units have not been tested or approved for use with the RD3100 / RD3106.
- The brackets are designed to transport “EMPTY” containers at 45 mph on a hard, flat & level surface
- The transport brackets must be used in conjunction with the refuse dumper bumper system which is
attached to the dumper’s frame.
- The lower mounting area is to be used with the RL100 & RL150 units only.
- The upper mounting area is to be used with the RL200 unit only.
- Make sure that all local, state and federal safety laws are followed.

The transport brackets have to be used in conjunction with containers
that use trunnion washers or the container may become disconnected from the
unit.
10
Easy Dump Maintenance and Storage
Proper maintenance is an essential part of a long life for your refuse dumper. As
with any equipment the unit needs inspections, lubrications and adjustments to keep it
in good condition while providing maximum performance & protection for the equipment.
WARNING:
Before removing or installing any components, be sure the truck is on
hard, flat level surface, dumper body is in retracted position and power source is disconnected.
Daily Check List:
-Check the battery according to truck manufacturers recommended maintenance.
-Grease fittings every 6 months or as needed.
-Use #2105 Sun hydraulic oil or compatible oil. See Monarch manual for details.
-Check for oil leaks.
-Inspect for loose bolts.
-Inspect safety / mounting hardware for deformed or damaged components.
-Inspect for damaged components.
-Inspect and check that lights are working properly.
Seasonal Check List:
-Clean battery terminals and electrical connections.
-Inspect for damaged or cracked hydraulic hoses.
-Changing of hydraulic oil, multigrade AW hydraulic oil
-Wash and wax to maintain finish.
-Check all fasteners for tightness
11
Easy Dump Trouble Shooting
Problem
Body will not lift
Cause
Test
A. Check fuse under pump
cover assembly
Visual
Multi-Meter
Replace fuse (FUSE, ATC-15)
B. Check power connections to Visual
pump
Multi-Meter
Tighten or clean as necessary.
C. Check fluid level in hydraulic Visual
tank
Add oil
D. Check the hydraulic hoses
for leaks or loose connections
Visual
Tighten or replace as necessary
E. Ensure that the control box
wires are secure
Visual
Multi-Meter
Tighten or clean as necessary
Visual
Multi-Meter
Replace fuse (FUSE, ATC-15)
Visual
Multi-Meter
Tighten or clean as necessary
C. Check power connections to Visual
pump
Multi-Meter
Tighten or clean as necessary
Dead heading pump
Do not continue running pump
in the same direction after
body stops moving.
If pump will not run. A. Check fuse under pump
cover assembly
B. Ensure that all battery connections are secure
Hydraulic oil overheating
Correction
None
12
Easy Dump RD3100 / RD3106 Installation Instructions
1.
Position the rear mounting brackets on truck 39” from center to center of bracket, and 2”
from the front truck box to the rear edge of the brace. Check underneath side of truck
bed and make sure the mounting brackets are in a location that will allow enough room to
attach the bolts and nuts without interfering with any truck bed reinforcements, vehicle
electrical and mechanical systems ( Fig. 1 ).
2.
Mark the rear mounting bracket bolt hole locations on truck bed ( Fig 2 ).
3.
Remove rear mounting bracket and drill hole into truck bed using a 13/32” drill bit.
4.
Position the rear mounting brackets and bolt to truck bed.
5.
Slide the refuse dumper into truck bed so that mounting brackets are inserted into the frame
tubes for correct position of the refuse dumper. The rear edge of the refuse dumper and the box
of the truck should be flush with one another. Line up the front mount holes with the holes on
the refuse dumper frame and mark the holes on the truck bed ( Fig 3 ).
13
Easy Dump RD3100 / RD3106 Installation Instructions
6.
Take the front mounts and line up the front mount holes with the holes on the refuse dumper
frame. Mark the front mount bolt hole locations on the truck bed.
7.
Remove front mounts and drill holes into truck bed using a 13/32” drill bit. Be sure not to drill through
any truck bed reinforcements, vehicle electrical and mechanical systems.
8.
Bolt front mount brackets to truck bed. Insert bumper into frame tubing. ( Fig 4 )
9.
Secure the dumper and bumper to the front mounts with the hitch pin assembly. ( Fig 5 )
Note: Due to truck bumper variations in width from one vehicle manufacture to another.
In some cases, units with the Bayne Lift option, the Bayne Lift may hit the bumper. In
this case, slide the unit 5” out of the truck bed and use the second set of holes in the side
rail. Mounting the unit in the second set of side rail holes will prevent the Bayne Lift from
hitting the bumper of the vehicle.
14
Easy Dump RD3100 / RD3106 Installation Instructions
10.
After the dumper is securely fastened to the truck bed, attach the cable connectors to the power ground cable ends.
11.
Feed the long power and ground cable underneath the truck bed and into the
engine compartment near the truck battery.
12.
Connect the long black ground cable to the negative post on the truck battery.
13.
Connect the long red power cable to the positive post on the truck battery. When
install ing the fuse, install the fuse as close to the power supply (truck battery)
as possible. The fuse holder should be mounted to a solid surface.
14.
Connect the cable connector ends. Be sure to connect the long red power cable
to the short power cable connected to the pump solenoid.
15.
Your refuse dumper is now ready for operation.
15
Easy Dump Roll Tarp Installation Instructions
To Install the Hand Crank 361700 Roll Tarp follow these instruction:
1. Using 1/2” X 1” bolts with a washer on each side, attach the right and left mounting
brackets. For the RD3100 units, they require 2 bolts and the RD3106 require 3
bolts per bracket. When mounting the brackets on the unit, make sure the
brackets are square to one another and secure to the container.
2. Mark the center of the middle roll tarp tube for later installation.
3. Install the roll tarp side with the handle first. Please use the 3/8” bolts provided.
4. Slide roll tarp on tube until it reaches the handle.
5. Slide on middle tube until it reaches the center mark created earlier.
6. Slide on the last pipe.
7. Once pipes are slid into place, attach the tarp to the passenger side mounting
bracket.
8. Center Tarp on pipe, usually 1” from each edge of pipe.
9. Run Self taping screws into the tarp on the handle side, securing that end of the
tarp.
10. Pull tarp to other side of the pipe and run self taping screws into the tarp and pipe,
securing the tarp on both ends.
11. Secure the center of the tarp by running self taping screws 1 ft. Right and Left from
the center line of the tarp.
12. The roll tarp is now mounted to the Easy Lift unit.
16
Easy Dump Roll Tarp Installation Instructions
To Install the Self Retracting 361703 Roll Tarp follow these instruction:
1. Using the 3/8” bolt provided, bolt the roll tarp to the back panel of the dump hopper.
2. Mount the 2 catch hooks to the rear side rails of the hopper. 1/4” bolts with nylon
lock nuts are supplied to attach these hooks. The hooks will be used to hold the roll
tarp in place while it is covering the container.
3. Attach the pull rope to the roll tarp material.
4. Install the roll tarp guide wheels. Once the wheels are in place, use a 3/16 allen
wrench to tighten the set screws in place.
5. The roll tarp is now mounted to the Easy Lift unit.
17
Easy Dump Power Plant
Key
Key ## Part
Part Number
Number
Description
Description
1*
1*
430000
430000
Hydraulic
Hydraulic Pump
Pump System,
System, DBBL.
DBBL. Acting
Acting
22
640011
640011
Hydraulic
Hydraulic Pump
Pump Coil
Coil
33
610012
610012
Cable,
Cable, #1
#1 Welding
Welding Cable
Cable Black
Black 33 ft.
ft.
44
610012
610012
Cable,
Cable, #1
#1 Welding
Welding Cable
Cable Black
Black 21
21 ft.
ft.
55
610013
610013
Cable,
Cable, #1
#1 Welding
Welding Cable
Cable Red
Red 33 1/2”
1/2” ft.
ft.
66
610013
610013
Cable,
Cable, #1
#1 Welding
Welding Cable
Cable Red
Red 21
21 ft.
ft.
77
610101
610101
Power
Power Cable
Cable Connector
Connector
88
670000
670000
Fuse
Fuse Holder,
Holder, 250
250 Amp,
Amp, DC
DC
99
670001
670001
Fuse
Fuse Link,
Link, 250
250 Amp,
Amp, DC
DC
10
10
430050
430050
Hyd.
Hyd. Cylinder
Cylinder
* Items not shown in full assembled state.
18
Easy Dump Replacement Parts
Key
Key ##
Part
Part Number
Number
Description
Description
11
430050
430050
Hydraulic
Hydraulic Cylinder
Cylinder 22 1/2”
1/2” X
X 10”
10”
22
RD31611
RD31611
Standard
Standard Bumper
Bumper Weldment
Weldment
33
201105
201105
Bumper,
Bumper, Rubber
Rubber (Electric
(Electric Vehicles)
Vehicles)
44
RD31696L
RD31696L
Lifting
Lifting Bracket
Bracket Weldment
Weldment Left
Left
55
RD31696R
RD31696R
Lifting
Lifting Bracket
Bracket Weldment
Weldment Right
Right
66
RD3100-40W
RD3100-40W
Pivot
Pivot Pin
Pin
77
RD31635-FP
RD31635-FP
Fork
Fork Pocket
Pocket Front
Front Mount
Mount
88
RD3158-FP
RD3158-FP
Fork
Fork Pocket
Pocket Rear
Rear Mount
Mount
99
31630-6-SA
31630-6-SA
3106
3106 Side
Side Door
Door
10
10
RD31632
RD31632
Pump
Pump Cover
Cover
***
*** 361700
361700
Roll
Roll Tarp
Tarp
19
Easy Dump Bayne Lift Replacement Parts
Key #
1
Part Number
Description
440900
Bayne Lifter Assembly 28” For Plastic Carts
440904
Bayne Lifter Assembly For Barrels
2
RDBLK200
Bayne Mounting Weldment
3
RDBLK032W
Bayne Pump Cover Weldment
4
RDBLK006A
Bayne Bumper Assembly
5
RDBLK006W
Bayne Bumper Weld on
6
RDBLK004W
Bayne Rear Lid Weldment
***
430035
Hyd. RD3100RL Bayne Lift Kit w/div valve
***
RDBLK019
Black Rubber Cover
20
Easy Dump Decals
Key
Key ##
Part
Part Number
Number
Description
Description
11
250016
250016
DECAL,
DECAL, WARNING-KEEP
WARNING-KEEP HANDS
HANDS FEET
FEET ETC
ETC
22
250017
250017
DECAL,
DECAL, “CAUTION”
“CAUTION” STAND
STAND CLEAR
CLEAR
33
250020
250020
DECAL,
DECAL, “GREASE
“GREASE HERE”
HERE”
44
250057
250057
DECAL,
DECAL, “OVERHEAD
“OVERHEAD WIRES”
WIRES”
55
250064
250064
DECAL,
DECAL, “MAXIMUM
“MAXIMUM CAPACITY
CAPACITY 2000
2000
66
250069
250069
DECAL,
DECAL, PAR-KAN
PAR-KAN LOGO
LOGO
77
250105
250105
DECAL,
DECAL, READ
READ USERS
USERS MANUAL
MANUAL
88
250112
250112
DECAL,
DECAL, PINCH
PINCH POINT
POINT
99
250250
250250
DECAL,
DECAL, MADE
MADE IN
IN THE
THE USA
USA
10
10
250133
250133
DECAL,
DECAL, Securely
Securely blocked
blocked or
or propped
propped
21
Easy Dump Electrical Schematic RD3100 / RD3106
22
Easy Dump With Bayne Electrical Schematic RD3100 / RD3106
23
Easy Dump 70/30 With Bayne Lift Electrical Schematic RD3100 / RD3106
JUMPER
24
Easy Dump Standard Hydraulic System RD3100 / RD3106
Key # Part Number
Description
1*
430000
Hydraulic Pump System, DBBL. Acting
2
430021
Hydraulic hose Kit for RD3100
3
410057
40” hydraulic hose
4
420000
T Fitting
25
Easy Dump With Bayne Lift Hydraulic System RD3100 / RD3106
Key #
Part Number
Description
1*
430000
Hydraulic Pump System, DBBL. Acting
2
430502
Hydraulic Hose Kit for RD3100 Bayne Lift
3
440022
Solenoid Operated Diverter Valve
4
410105
36” Hydraulic Hose
5
410106
40” Hydraulic Hose
6
410107
48” Hydraulic Hose
7
410108
40” Hydraulic Hose
8
410109
70” Hydraulic Hose
26
Easy Dump 70/30 Lift With Bayne Hydraulic System RD3100 / RD3106
Key #
Part Number
Description
1*
430000
Hydraulic Pump System, DBBL. Acting
2
430035
Hydraulic Hose Kit for 70/30 Lift with Bayne Hyd. System
3
440022
Solenoid Operated Diverter Valve
4
410139
28” Hydraulic Hose
5
410039
26” Hydraulic Hose
6
410033
36” Hydraulic Hose
7
410035
63” Hydraulic Hose
8
410036
64” Hydraulic Hose
9
410037
52” Hydraulic Hose
10
410034
40” Hydraulic Hose
11
410038
26” Hydraulic Hose
27
Easy Dump Options
Bayne Lift System (Plastic Carts)
Model:
TL1128
Bayne Lift System (Barrel)
Model:
DTL1128
Dimensions:
Length :
Width:
Height:
Dimensions:
Length :
Width:
Height:
Weight: (Approx.)
lbs.
Weight: (Approx.)
lbs.
Lift Capacity:
300 lbs. @ 1800 psi
Lift Capacity:
300 lbs. @ 1800 psi
Dumpover Height
63.75”
Dumpover Height
63.75”
Tarp System
FOR EASY DUMP MODELS:
Hand Crank System:
Spring Retract System:
RD3100, RD3100 Divider
RD3106, RD 3106 Divider
361700
361703
Lid System
FOR EASY DUMP MODELS:
RD3100, RD3100 Divider, RD3100 60/40 Split
RD3106, RD 3106 Divider, RD 3106 60/40 Split
Plastic Lids
Galvanized Lids
Container Transport System
Left Bracket:
Right Bracket:
RD31696L
RD31696R
28
Easy Dump Contact Information
Par-Kan Company
2915 West 900 South
Silver Lake, IN 46982
Phone: 1-800-291-5487
Phone: 260-352-2141
Fax: 260-352-0701
Contact: Sales Department
E-mail: [email protected]
Website: www.par-kan.com
29
EASY DUMP SAFETY CABLE INSTALL
The new cable/plate install is to be done according to the instructions below and on both passenger and
driver side of the unit. This should be used in place of the owner’s manual for physical installation of unit
only, unless otherwise noted.
The following items are needed for install:
Parts
Tools
•
•
•
•
•
•
•
Cordless Drill
Tape Measure
7/16” Drill Bit
Pliers
Socket Wrench (3/8” Driver)
3/4” Open End Wrench
9/16” Open End Wrench & Socket
•
•
•
•
•
•
•
•
•
•
•
•
Hex Head ½”-13 x 7” (2)
Hex Head 3/8”-16 x 4-3/4” (12)
3/8” Washer (24)
½” Washer (5)
3/8”-16 Lock Nut (12)
½”-13 Lock Nut (3)
5/8” x 2-1/2” Clevis Pin (2)
Reusable Cotter Pin (2)
Chain Assembly (2)
Front Mounting Bracket (2)
Rear Mounting Brackets (2)
Slotted Plates (4)
1. The following is to install/modify the front mounting brackets on the Easy Dump:
a. Place Front Mounting Bracket into each fork pocket of Easy Dump unit with bolt:
Hex Head ½”13 x 7” BOLT
b. Place unit with brackets into truck.
Front Mounting
Bracket
c. Line up the rear of the unit with the truck bumper. If installed with a Bayne lifter, be
sure the lifter will not interfere with bumper of truck. Once in place mark the hole
locations for the front mounting brackets.
d. Remove unit once holes are marked.
e. Use a 7/16” Drill Bit to drill a minimum of 4 holes through truck bed on each bracket to
attach both front mounting brackets (2 bolts on each side of the “fork”).
Fork
i. The bolts should go through the truck bed and the slotted plate. Be sure to do
this to both sides.
1. Slotted plates should only be installed on outer set of holes from Front
Mounting Bracket.
Slotted Plate
Underside of
Truck Bed
f.
Now the Easy Dump can be installed into the truck.
i. Be sure to align both of the front mounting brackets with the unit when
reinserting:
1.
g. Return to page 15 of Owner’s Manual, Step #11, for connecting the Easy Dump to
power.
h. Once the unit is hooked to power, turn on dumper unit and position in the “dump”
position (as shown):
i.
CAUTION! BE SURE TO PLACE SAFETY PIN IN SLOT BEFORE WORKING UNDER UNIT!
Installed Safety Pin.
j.
Place bolt with washer through fork pocket and Front Mounting Bracket as shown. Then
place washer and nut on opposite side and tighten down. Be sure to do this to both
sides.
½”-13 Nut &
½” Washer
½”-13 x 7” Bolt
& ½” washer
k. Latch hook through the Ø 7/8” hole that is on the front mounting bracket and through
the eye bolt. Be sure to do this to both sides.
EYE BOLT
Hook
Front Mounting
Bracket.
l. Remove “Safety Pin” from Step “i”.
m. Lower Unit back down:
2. The following is to install the rear mounting of the Easy Dump unit:
a. Place the Rear Mounting Brackets on by inserting the 5/8” X 2-1/2” Clevis Pin with 5/8”
washer as shown:
5/8” x 2-1/2”
Clevis Pin with
5/8” washer
5/8” x 2-1/2”
Clevis Pin with
5/8” washer
and reusable
b. Now mark the hole location for the mounting holes on the truck bed (similar to Step 1C)
c. Use a 7/16” Drill Bit to drill a minimum of two holes through truck bed to attach the
Rear Mounting Bracket. Be sure to do this to both sides of the unit.
d. Once holes are drilled, place bolts through plate with washers and install the slotted
plate on the underside of each the mounting bracket. Be sure to do this to both sides.
Truck Bed
Rear Mounting
Bracket
•
•
•
WASHER
SPLIT WASHER
HEX NUT
Underside of
Truck Bed
3. Unit should be inspected for secureness and cycled once. The unit should be ready for use.