Allg~ 9, 1950 G. SCHNEIDER Erm. TuNGsTEN/RHENIUM THERMocouPLEs 2,948,766 Filed April '30, 1956 J /l y v WE@ @OWL-"A9, l ATTORNEY5 2,948,766 .PatenterìmAug. 9,1196() i2 Y . îrhenium `and l0 to 25%, lpreferably Yabout 20%, of ` rhenium `and the 'remainder iridium, >as >within these com 52,948,766 ;positionfranges the change in'rthermoelectric E.M.~F., with I TUNGS'I‘EN/RI-IENIUM’THERMOCOUPLÉS »smallvchanges »in composition ‘ofthe-alloys as might oc cur 'by evaporation of one-of the components lthereof Aas by oxidation,’is-at »a-,minimum sothatchanges in »Günther Schneider, Frankfurt » (Main), Eschersheim, and Alfred .Boettchen'Hanau (Main), ÍI-Iohe Tanne, Ger Vlnz'iny,."as‘sigiiors'toDeutsclle ÍGold- und Silber-Schei 'ldeans‘talt .vormals iR’oessler, Frankfurt_am Main, Ger eleetromotive E.M‘.F. produced inuse vare maintained so low as to be acceptable. Y'manly Preferably, the thermocouples-according tothe inven 10 tion are sealed in suitable gastight armatures’or casings Filed Aprfâil, 4956, Ser. No.r 581,478 YCiniinspriority,‘applicauiouïGermany Apr. 30, 1955 -10 Claims. ‘(Cl. 13d-_5) The vinvention relates -to ‘apparatus for measurement of 15 l'high rtemperatures and especially'those between 1500 and in ‘a Iknown’m’anner'to protect-them fully >from the in fluence of the atmosphere. Preferably, sucharmatur'es ’are tubes'o? metal oxides, such'as aluminum oxide, beryl lium-‘oxide thorium oxide or zirconium oxide, Vpreferably filled with hydrogen to provide ~`a non-oxidizingatmos 'phere around the thermocouple. Y '2000" C. with the `aid of thermocouples'comprising a in TheV m. Yvolts following Aof aTable ’thermocouple -I'gives theproduced thermoelectric by joining a substantially pure tungsten elementîjoined to a’rhenium substantially'pure tungsten wire‘with a vsubstantially `pure element. f It is known to employ thermoelements in the form of 20 rhenium wire at Ytemperatures from 500° C. to 2100° C., as well as the change in'thermoelectric'EMP. for 1° C. .'the so‘-calle`d thermocouples for »the measurement of tern change' inj temperature in uvolts: `>peratures. The best known thermocouple elements “are v.those of nickel/chromium~nickel andplatinum/platinum Table I rhodium. The 'simplicity o'f'the use of thermocouples, las well as 25 their accuracy, renders it desirable 'to `provide thermo Vvcouples for use at -temperatures above 1500° C. How Temperature, ° C. E m.v. pv./° C ever, up until now, the previous attempts employing combinations of the known high melting metals'have led ‘only to limited solutions. The'thermocouples produced 6.04 either did .not Vmeet -the rtechnological Yrequirements or were only of limitedfapp'lication. The reason-forlthis` was especially against thermal iníluences, which can easily 35 18.3 16.34 25.> 58 19.6 13.6 29.30 ........ _, 30. 34 that the wire employedforvthe thermocouplesfeither‘still yhad -too low a melting vpoint or the sensitivitythereof,y DE/dt ~ ........ __ 31.30 7. 5 32.05 ________ ._ The following Table’II, on the ‘other hand, gives the lead to undesirable embrittlement and therefore early thermoelectric E.’M.F. `in m. volts of thermocouples pro destruction of the elements or at least to a diminished ac duced by joining pure tungsten wires with rhenium-iridi um alloy wires yof Various compositions at temperatures between 500° C. and 2000° C.: curacy. In a similarmanner, a change'in alloy k'composi >tion through‘evaporation 'of 'one of the- alloy components »Table II Composition of rhenium-iridum alloy Wire in percent Tempera ture, ° C. Ir90 Re 10 3. 83V Y _ , 2,000. ._ __ during use of thermocouples »at high temperatures -can lead to difficulties. Also, in platinum metals, the sen IrSO R620V 4. 13 i170 Re`30 '4.'19 lr60 'Re`40 Ir50 R'e'50 1r40 AReV 60 lf3() Re 70 '4. 27 Ir20 YRe'SO 4:33 IrlO Re 90 "3. 86' `3. 70 `3. 88 13.10 13. 33 12.75 11.94 11.15 11.47 12.09 12. 38 18. 22 24. 25 24.18 22.82 T21.' 21V 19. 55 19.26 '19. 80 20. 27 21.09 "4; 49 34. 86 33. 66 32. 45 '30522' 27.17 26:47' 25; 93 ' 26. 71 27.71 The- thermocouples according to the'invention in using rhenium as one of the elements `are of >lower cost than sitivity -to the so-called platinum poisons 'is 'disadvan 55 thermocouples employing a'platinum metal, Ysuch Yas iridi tageous. Furthermore,-it is, of course, also necessary tot select such combinations for -thermocouples that a suf um, and also avoid the diñiculties engendered bythe alteration of the‘structure of pure iridium elements when iiciently :high thermoelectric E.M.F. is provided. For used at high temperatures. m example, thermocouples of Ta/W, Mo/Ta and Mo/W As indicated above, it is preferable to protect vthe only provide a relatively low thermoelectric’EMF. and 60 thermocouples according to the invention against in also `the change in thermoelectric with change in fluence of the atmosphere by providing a non-metallic temperature is ytoo low for practical‘purposes. gas tight casing for-the thermooouples themselves. It is According to the invention, rit was found that excellent known that high melting oxides, such as `aluminum oxide, thermocouples for the measurement ofhigh'temperatures «zirconium oxide, thorium oxide and others, when suitably »could'be produced by> joining a substantially pure tungsten 65 pure, can be sintered .to produce practically gas tight orfniolybdenum element with »a rhenium element, pref shaped bodies. Such shaped bodies have already been employed as protective tubes for thermoelements. How erably-of lpure vrhenium, vvvto'form the hot junction. It was also found that'certain iridium-rhenium Valloys could ever, for the purposes of the invention, it is important that `every influence of the atmosphere, especially of Talso :be employedin combination with the substantially :pure-tungsten or molybdenum elements, namely, Yiridium 70 >oxygen containing gases, be excluded with certainty. .rhenium .',alloys `of Vthe lfollowing composition: ~10--30%, This, for example, 'can »be accomplished by filling the casings containing the thermocouples according to the preferably about 20%, of iridium and the remainder 2,948,766 4 invention with inert gases or `to continuously ñush the casings with gases which have no deleterious effect upon sarne material as tube 11. Sealing mass 15 seals the joint between tube 11 and support 12 and sealing mass the materials of the thermocouples at the temperatures to be measured. In accordance with an advantageous wires of the thermocouple 12 leave such support. The 16 provides a seal at the end of support 12 where the remove any last traces of air or oxygen. ,The getters can sealing mass is a mixture of oxides such as given in Table III. An outer glaze coating 17 of the same ma terial is provided on tube 11. be introduced into the casing either in powder form or as In the modiñcation shown in Fig. 2, the thermocouple modification according to the invention, it `has been Afound desirable to introduce a getter metal into the casing to 24 comprises a pure tungsten wire joined with a pure thorium or zirconium,V are capable of binding gases such 10 rhenium wire at terminal or point 25 to `form the hot junction of the thermocouple. One of the wires of such as oxygen, nitrogen or vapors of metalloids with the thermocouple is provided with a sintered aluminum ox formation of solid compounds at elevated temperatures, ide insulating tube 22 and the other with a plurality of such as when the thermocouple is heated up to measur short insulating tubes 23 of the same material. A pro ing temperature for the ñrst time. l According to another modification of the invention, 15 tective tube 21 of aluminumr sintered oxide surrounds shaped bodies. Getter metals, such as titanium, tantalum, the hot junction of the thermocouple and the open end thereof is sealed olf with the aid of stopper 26 of sintered the non-metallic protective casings for the therm‘ocouples can be provided with a glaze-like coating of mixtures of aluminum oxide and sealing masses 27 and 28 of an oxide mixture such as given in Table III. A tube 29 of a getter metal, such as titanium, is provided within higher melting oxides and appropriate quantities of flux ing oxides in order to ensure a gas tight seal. Such oxide mixtures are especially desirable for bonding and sealing the joints in the casing when it is not made of one piece. Preferably, the composition of the glazes is protective tube 21. An outer glaze coating 30 is also provided on the tube 11. We claim: selected so that its melting or softening point can be se lected with regard to the temperatures to be measured between 1000° C. and 1700° C. These glazes wet the non-metallic material of the casings upon fusion and form a uniform firmly adhering coating. The bond of l. A thermocouple comprising a substantially pure 25Y tungsten element joined with la rhenium element selected from the group consisting of a substantially pure rhenium element, rhenium-iridium alloy elements containing 10 such coatings is improved by the fact that they generally to 30% of iridium and iridium-rhenium alloy elements 'containing 10 to 25% of rhenium. V2. A thermocouple comprising a substantially pure position of the oxide kmixtures employed for the glaze tungsten element joined with a substantially pure rhenium is easily adjusted so that the coeflicient of heat expansion element. of the glaze does not diiîer substantially from that of r3. A thermocouple comprising a substantially pure the ceramic casing. The solvent capacity of the oxide Amixtures employed for the glazes for the material, for 35 >tungsten element joined with a rhenium-iridium allo -element containing l0 to 30% of iridium. v example, aluminum oxide or zirconium oxide, of the 4. A thermocouple comprising ya substantially pure casing also renders it possible to use such oxide mixtures to seal the casing and especially the joints thereof for tungsten element joined with an iridium-rhenium alloy thermocouples to be used in measuring temperatures of containing 10` to 25% of rhenium. up to 2100“ C., even though such temperatures sub» 5. A thermoelectric element comprising a thermocouple stantially exceed the actual melting point of such oxide comprising a substantially pure tungsten element joined mixtures, without danger of failure of the seal. Oxide with a substantially pure rhenium element sealed in a gas dissolve minor -amounts of the ceramic casing material upon which they are applied. Furthermore, the com mixtures which can be used either to form `a glazed coating on the casing or to bond the joints between separate parts of the casings Aare‘given by way of ex ample in the following table: tight casing of non~metallic thermostable material. 45 ‘ 6. A thermoelectric element comprising a thermocouple comprising a substantially pure tungsten element joined Table llI Melting Point FerOa MgO ZrO: The accompanying drawings illustrate several modiiica 60 with a substantially pure rhenium element sealed under a non oxidizing gas in a gas tight casing of non-metallic tions of thermocouple elements according to the inven tion. In such drawings:A Y . j Fig. 1 shows a longitudinal section of `one form of such an element;l and . Fig. 2 shows a longitudinal section of another form` of such an element. 6 Ul thermostable material. 7. A thermoelectric element comprising a thermocouple comprising a substantially pure tungsten element joined with a substantially pure rhenium element sealed to gether with a getter in a gas tight casing of non-metallic thermostable material. _ In the modification shown in Fig. l, the thermocouple 8. A thermoelectric element comprising a thermocouple 13 comprises a pure tungsten wire joined with a pure comprising a substantially pure tungsten element joined rhenium wire at terminalV or point 14 toV form the hot 70 with a substantially pure rhenium element sealed- in a junction of the thermocouple.> A protective tube 11 of gas tight casing of a sintered oxide. a high melting oxide, for example, sintered Yaluminum 9. A thermoelectric element comprising a thermocouple oxide, surrounds the hot junction and the wires of the comprising a substantially pure tungsten element joined thermocouple >are supported in'the two capillaries pro p'ded in _support 12 which preferably is _formed of the 75 witha substantially pure rhenium element sealed in. a 5 2,948,766 gas tight casing of a sintered oxide' provided with a glaze having a softening point between 1000° C. and 1700’ C. composed of a mixture of oxides yand a ñux. 10. A thermocouple which comprises one element com 6 References Cited in the tile of this patent UNITED STATES PATENTS 2,012,465 Godecke ____________ __ Aug. 17, 1935 190,657 Great Britain ________ _.. Dec. 28, 1922 posed of rhenium and another element composed of a refractory metal from the group consisting of tungsten and molybdenum, said elements being joined at one end. ‘m1 FOREIGN PATENTS
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