Diffusion of Chromium 51 into Copper toy Wendell L. Seitz A Thesis Submitted to the Faculty, of the DEPARTMENT OF PHYSICS In Partial Fulfillment of the Requirements For the Degree of MASTER OF SCIENCE In the Graduate College THE UNIVERSITY OF ARIZONA 19 6 3 STATEMENT BY AUTHOR This thesis has been submitted in partial fulfillment of re quirements for an advanced degree at The University of Arizona and is deposited in The University Library to be made available to bor rowers under rules of the Library. Brief quotations from this thesis are allowable without special permission, provided that accurate acknowledgment of source is made. Requests for permission for extended quotation from or reproduction of this manuscript in whole or in part may be granted by the head of the major department or the Dean of the Graduate College when in their judgment the proposed use of the material is in the interests of scholarship. In all other instances, however, permission must be obtained from the author. SIGNED: APPROVAL BY THESIS DIRECTOR This thesis has been approved on the date shown below: ^ CARL T. TOfUZUKA Professor of Physics --------- Z Date ABSTRACT Measurements of the diffusion of chromium 51 into single crystals of copper grown from 99.999% pure copper were performed for four specimens. The activation energy and frequency factor were determined to be 53,4 db 2,0 kcal/mole and 3.1 ± 2,9 cm3/sec respectively, A calculation of the difference in activation energies be» tween impurity diffusion and self-diffusion in copper, using the Lagarus-Le Claire theory and the valance difference, yielded poor agreement between theory and experiment. However, a reasonable value of the effective excess charge for chromium dissolved in copper is predicted using the Lazarus-Le Claire theory and the experimentally determined difference in activation energies. ACKNOWLEDGMENTS X wish to express my appreciation to my advisor, Dr, Carl T, Tomizuka, for his invaluable guidance, advice, and assistance with this project, I would like to thank Mr, David Styris for his assistance with the chemical etching technique used for the sectioning of specimen no, 6, I wish to thank Mr, Denial Albrecht for furnishing the copper single crystals, I would like to thank Mr, Palmer Weir for his assistance in maintaining the furnace temperature equipment, I would also like to thank Mr. Carl Perceny for his assistance with the alignment of the lathe cutting tool. This work was supported in part by the United States Atomic Energy Commission through Contract AT(11<*1)»1041. support of this agency is gratefully acknowledged. The TABLE OF CONTENTS Page ABSTRACT ixi ACKNOWLEDGMENTS xv Chapter, X» II. XXI0 IV0 Introductxon ^ Theory 3 Oh jec txve .^.00000.09$9.000. o##-000. Experimental Procedure 10 V. Experxmenta1 ResuItSA.o.ao.........*.#.....*..* 17 VI. Dxscussxon o^ Results e..©.....#.........©..... 23 VIl. Conclusxons '©©©©©.©©©.©.©©^.©..©©©©©a©****#**^* 25 REFERENCES ©©.©©©©©©©©©o©.©.©©..©©©©©©©©©©©©©©©©©©©©©.©©© v 26 CHAPTER I INTRODUCTION Considerable attention has been given to the study of chem.-* ical diffusion in the last decade due to the availability of very pure radioactive isotopes of high specific activity. Previous to the availability of radioactive isotopes chem» ical diffusion measurements were made using standard chemical ana~ lytical techniques. The data obtained by chemical analysis yielded conflicting results due to the large inherent concentration gradients. Measurements by use of radioactive tracers in several of the noble metals (e.g. see references 1 and 2) have revealed that the activation energies and frequency factors differ significantly for self"diffusion and impurity diffusion. Several theories have been proposed to explain this differ ence. The two most prominent are those proposed by Swalin (3) and Lazarus (4). Swalin attributes the difference in activation ener gies, AQ, to the atomic size difference and elastic properties of the solute and solvent, diffusion in Ag. Swalin is fairly successful for solute Lazarus ignores size differences and attributes AQ to a screened electrostatic interaction between solute atoms and vacancies. This latter theory is fairly successful in accounting for AQ for solute diffusion,in noble metals. Le Claire (5) 2 later modified Lazarus1 theory by considering a solute atom to be flanked at the saddle point* by two half vacancies with ~%e charge localized at the centroids of the half vacancies, Le Claire also gives detailed consideration to the correlation effects between successive jumps of an atom by considering the rates of exchange of solute atoms and vacancies, Le Claire is quite successful in estimating AQ for solutes which lie to the right of the noble metal in the periodic table but not so successful for solutes that lie to the left of the noble metal. The success of these theories is based on a limited number of experimental results. The values of AQ for impurity elements to the right of copper, such as zinc, gallium, and arsenic diffusing in copper are *1.54(6), *1,24(7), and *5,14(7), respectively. The values of AQ for impurity elements to the left of copper, such as iron, cobalt, and nickel diffusing in copper are 4,66(8), 6,96(8), and 9.36(8), respectively. * The saddle point is that point at which the energy is a maximum along the diffusing path and a minimum along directions perpendicular to the diffusing path. CHAPTER II THEORY The mass flow for one dimensional flow of a solute in an isotropic solvent material is given by 3c/dt s D cf c/3%P as described by Fick (9) in 1855. (1) c is the concentration of solute at position x., at time t; D is the diffusion coefficient. For the case of a semi-infinite medium, with an impermeable plane boundary (10) where the diffusing atoms are concentrated at time t = 0, the solution of the above equation is 3-“I c(x, t) = c(0,0)/(TOt)^ exp(»x3/4Dt)» — (2) The diffusion coefficient is found to vary with temperature according to the Arrhenius equation D =$ A expC-Q/RT) where A is the frequency factor and (3) is the activation energy. It is found experimentally that the frequency factor and activation energy in general differ for self.««diffusion and solute diffusion. Lazarus proposed a theory in 1954 to account for the difference in activation energies. By considering the electrostatic screening interaction between an impurity ion and a nearly solvent ion 4 he calculated the reduction of the energy of formation of a vacancy. He calculated the energy of motion by using the same potential and using the Fuchs' type elastic interaction. Le Claire published a paper in 1962 proposing a more direct calculation of the energy of motion by ignoring the elastic interactions and considering the impurity ion to be flanked at the saddle point by two half vacancies. Le Claire also gives detailed consideration to the correlation effect. Le Claire starts with the two Arrhenius type equations D3 = Aa exp(-Qs/RT) (4) D0 = Aq exp(~Q0/RT) (5) and that have been found to be accurately obeyed by the experimental data. He has used the subscript "2" to refer to solute diffusion and the subscript "o" to refer to self-diffusion. He then gives the theoretical expressions (6) and (7) for the diffusion coefficients for face centered cubic structures where a is the interatomic or jump distance, is the effective vibrational frequency of a migration atom, Hq is the activation energy for exchange of a solvent atom with a vacancy, E0 is the energy to form a vacancy in pure solvent, f0 is the correlation factor for self-diffusion by vacancy mechanism, vs is the effective vibrational frequency of an impurity atom. 5 Hg is the activation energy for the exchange of an impurity atom with a vacancy, Es is the energy to form a vacancy next to an impurity atom, and fs is the correlation factor for impurity diffusion. f0 is purely a geometrical factor which depends only on the crystal structure; therefore d & f0/a(l/T) = 0 (8 ) and Q0 = H0 + E0 . fs isdependent on the relative ’ (9) rates of exchange of the vacancy with the impurity atom and with neighbor and near-neighbor solvent atoms. Lidiard and Le Claire (11) use the relation W^ere f3 = (wx + 7w 3/ 2)/ (w1 + ws + 7ws/2) (10) w1 = exp(-'H1/RT), (11) w2 = u3 exp(-%/RT), (12) Ws = V3 exp(-Hg/RT); (13) and Wj is the rate of exchange of a vacancy neighboring a solute atom with any of the four solvent atoms that are also neighbors of the solute atom; w3 is the rate ofexchange of a vacancy with a neighboring solute atom; ws is the rate ofexchange of a vacancy neighboring a solute atom with any one of the seven solvent atoms adjacent to the vacancy but not neighbors of the solute; and u3 are the vibrational frequencies associated with Wj and w3 jumps; and activation energies. and Hg are the respective Le Claire then takes the logarithm of both sides 6 of equation (7) and differentiates with respect to l/T to obtain Qs = % Where + 53 Qa = -R3 f3/d(l/T) (14) Dg/ad/T), He then defines AQ = Q3 « Q0 '} AHS = Hs ” Bq , ASa = Es - E0 ^ and C = R3 ^2 fa/d(l/T). Using these definitions, he is able to write AQ = AHg + AEg - C. By equating the ratio Ug/Uo (15) equations (4) and (5) to the ratio D3/ d0 from equations (6) and (7), he obtains Vg/uq = (Agfo/Aofa) exp(C/RT). The assumption is then made that Pj = p3 = p0 since refer to vibrations of solvent atoms» (16) , us and p0 all By making use of equation (10) and the assumptions above, he obtains the final expression for C to be C + 7/2(AHg = (Agfo/Ao) exp (C/RT) (AHs « A % ) exp (-AHg- AHX )/RT (17) - AHg)exp(-A% - Aiy/RT / exp(~AH1/RT) +7/2 exp(-AH3/RT)]3 He then explains that the calculation of AQ can be accomplished by calculating AE, AH1 , AH3, and AHg. The assumption is made that the energy differs for a metal containing solute atoms from that of the pure metal only by a term due to the interaction of the vacancy with the screened effective charge difference between solute and solvent ion cores. The interaction is calculated by use of the Thomas«Fermi approximation, A free electron model is assumed for the pure metal. 7 The adding of a solute atom is regarded as replacing a solvent ion with another ion core of different charge. The difference in charge, Ze, is considered to be a point charge concentrated at the center.of the solute ion. The extra conduction electrons that enter with the solute are con sidered to go into the conduction band and maintain the Fermi energy constant, provided the solute concentration is very small. For positive Z Le Claire uses the leading term, V(r) = (dfZe/r) exp(-qr), (18) of an exact solution of the Thomas-Fermi equation to calculate the. potential at a distance jr from the excess point charge where is the screening parameter given by qs = (4me3/hs) (3n0/fi')V'> (19) a is a constant dependent on jS, m is the mass of an electron, _e is the charge of an electron, n0 is the number of electrons per unit volume, and h is Plank,s constant. No exact solution to the Thomas-Fermi equation for negative Z has been published. For negative Z there exists a sphere of radius r about the ion in the Thomas-Fermi model in which no electrons c , are allowed and on which V(r) = -E where is the Fermi energy, Alfred and March (12) have assumed equation.(18) to be valid for r > r , have determined V(r) for r < r , and obtained approximate values of a for negative Z of -1, -2, and -3, The interaction energy of a vacancy with the potential field of an impurity of excess charge Ze can thus be given by AE = -(Ze3a/a) exp(-qa), (20) 8 By considering the electrostatic forces at the equilibrium position and saddle point for a solute atom, AHg can be derived as AHg = (-16Ze30f/lla) exp(**llqa/l6) + (Ze3or/a) exp(«qa)„ (21) The last term on the right is «AEj therefore £H3 + AE = (»16Ze3Q'/lla) exp(-llqa/l6). Calculation of C is accomplished by substituting the estimated values of AH^, AE2 , and AHg and the experimental values of As and Aq into equation (17), Using equation (10) and assuming % value of 9/ll is obtained for f0 . . = w3 = ws , a CHAPTER III OBJECTIVE It was the objective of this investigation to determine experimentally the activation energy and frequency factor for the impurity diffusion of chromium 51 into single crystals of copper and compare the experimentally determined difference in activation energy between chromium impurity diffusion in copper and self" diffusion in copper with that predicted by the Lazarus-Le Claire theory. It was the intention of the author to assist in determining the limits of validity of the Lazarus-Le Claire theory for the diffusion of impurities in the noble metals. 9 CHAPTER XV EXPERIMENTAL PROCEDURE The radioactive isotope, chromium 51 (half life of 27,8 days), was obtained from the Radioisotope Division of Oak Ridge National Laboratory in the form of CrCl3 in 1,0 N HC1 solution. A copper single crystal grown from 99.999% pure copper in the form of a rod 5/8 inches in diameter and 6 inches in length was centered inside of a Lucite tube and secured by pouring plaster of Paris around it. The copper single crystal was then sawed into specimens l/2 inches in length by use of a Carborundum blade. After sawing, each specimen was etched in a 50% HN0s solution to remove most of the worked metal, mechanically polished to give an even, flat surface, and etched again in a 50% HN03 solution to remove all of the worked metal. The specimens were then annealed for 24 hours at a temperature of 900°C, and etched again in a 50% HN0g solution in order to check for grain boundaries. boundaries were ready for plating. Specimens with no grain Four specimens 9/16 inches in diameter and l/2 inches in length, grown by the same method from "spectrascopically pure" copper, were also used. The specimens were plated by wrapping a copper wire around each one and placing them one by one into a plating solution pre pared by putting three or four drops of the radioactive solution 10 into 50 ml, of distilled water. A platinum wire was placed in the solution to be used as the anode. A small battery (~22 volts) was placed in the circuit between the platinum and copper wires providing a potential difference sufficient to produce a current of approximately 20 ma. The specimens were plated until a reading of 30,000 cpm was read on a geiger counter when the specimens were placed l/2 of an inch from the geiger tube window. Each specimen was then sealed inside indi vidual evacuated vycor capsules in preparation for annealing. Each specimen was annealed in a diffusion furnace for a pre determined time at a given temperature. The specimens were annealed at temperatures ranging from 1069 to 1308°K, The temperature of the furnaces was maintained to within ± 0.5eC by use of a platinum resistance thermometer that was one leg of an a.c. resistance bridge. The temperature of one furnace was monitored with a platinum versus platinum-107, rhodium thermocouple that had been standardized by the National Bureau of Standards. The temperature of the other furnace was monitored with a chromel versus alumel thermocouple that had been standardized against the platinum versus platinum-10% rhodium thermo couple, The thermocouples were placed as close as physically poss ible to the location of the specimens. Thermal emf rs of the thermo couples were read by a precision potentiometer. After the anneal time had elapsed the specimens were removed from the furnaces and quenched in ice water. The anneal times were taken to be the difference between the time of quenching and the time at which the specimens were within 5 G® of the stable temperature. 12 The anneal times were determined by estimating the diffusion coefficient and calculating the time required for the penetration depth, 2(Dt)2, to become approximately 6 mils. After the specimens were removed from the capsules, all speci mens except number 6 were placed in a collet and mounted in a specially designed chuck on a Rivett lathe. Specimen number 6 was sectioned using a chemical etching technique developed by David Styris (13). The specially designed chuck allowed for the aligning of the specimen face relative to the axis of rotation. Specimens were aligned so that a normal' to the specimen face was within two minutes of being parallel to the axis of rotation as determined by a dial gauge. In order to eliminate the effect of any diffusion from the sides, the specimens were turned down an amount equal to five times the estimated penetration depth before the sectioning process was begun. After the turning down of the sides, the alignment of the specimens was rechecked and corrected if necessary. The cutting tool was electrically insulated from the other lathe parts enabling one to determine the origin of the sectioning process by determining the point of electrical contact between the cutting tool and the face of the specimen. using an ohmmeter on the contact and It was found that by one megohm scale the point of electrical the point of mechanical cutting were in agreement to within ± 0 . 1 mils. 13 Each specimen was sectioned from 10 to 18 cuts ranging in depth from 0.2 to 1.0 mils, depending on the penetration depth. Most specimens were annealed the proper time to allow for a 0.5 mils cut. Several cutting tools and positions of the cutting tool were tried. It was found that a Vasco Supreme or equivalent cutting tool gave the most satisfactory results. It was also found that the most critical adjustment of the cutting tool was the height and should be so that the cutting tool is level or sloping slightly upward toward the cutting point. The shavings from each cut were collected inside a specially constructed plexiglass incasement. After each cut the shavings were transferred to a small glass vial that had been previously washed with soap and water, rinsed with distilled water, dried in an oven at 100°G for approximately 20 minutes, cooled in a desiccator, and weighed. vials were always handled with tongs after being washed. The The vial containing the shavings was weighed and then placed in the well of a well scintillation counter to determine the activity. The counting system consisted of a scintillation probe, a gain«of”one preamplifier, a single channel pulse height analyzer and a transistorized scalertimer. In order to improve the accuracy in determining the cut depth the following procedure was used. The sum of the masses of all the cuts except number 1 was divided by the difference in the dial reading for the back face of the last cut and the dial reading for the front face of cut number 2, and this quotient called . The sum of the masses of all the cuts except numbers 1 and 2 was divided by the 14 difference in the dial reading for the back face of tljxe cut and the dial reading for the front face of number 3, and this quotient called Qfg. Following the same procedure as , Ofg, ••• were calculated. The average of these ffi's was taken as the proportionality constant between mass and distance. The cut depths were then determined by dividing the mass of each cut by the average a. The distance of the mid-point of each cut from the front face of the specimen was used as the distance in making the graph of the logarithm of specific activity versus distance squared. The specific activity of each cut was determined by dividing the activity of each cut by the mass of each cut. Considerable experimental difficulty was encountered. Measure ment of the diffusion coefficient was attempted for nine specimens. The specific activity for specimens 1, 1, and 9 was very high for the first cut and then dropped almost to zero for all cuts thereafter. Therefore, no usable data were obtained from the specimens. It is be lieved that the sudden drop in specific activity can be explained by the formation of an oxidized layer on the specimen surface during the plating and sealing process. Specimens 2 and 4 showed extremely high specific activity for all 18 cuts. The specific activity for the second cut from these two specimens was approximately 270 cpm/mg as compared to 25.cpm/mg for the second cut from specimens 3, 5, 6, and 8. The diffusion coefficients obtained from specimens 2 and 4 were also high compared to those obtained from specimens 3, 5, 6, and 8. A black glaze was observed on the inside of the vycor tubing for these two specimens at the time of removal from the furnaces. There was also 15 ( a small quantity of black material on the surface of the specimens. It is believed that these impurities inside the vycor tubing caused the extremely high specific activities and diffusion coefficients. It is also believed that these impurities arose from the fact that the acetylene torch was allowed to burn inside the vycor tubing while sealing off the open end before the specimens were placed inside. Due to the above difficulties only four points are given on the graph of log D3 versus l/l. Difficulty was also encountered in trying to obtain desirable penetration depths. It was desirable to have a penetration depth of 10 mils in order that the specific activity would be sufficiently high to give a smooth graph of the logarithm of the specific activity verstis the distance squared. For penetration depths of less than 10 mils the specific activity, after the second or third cut, was so low that only a very small contamination of the shavings caused a large error in the specific activity. Due to the limited time available for the experiment and the short half life of chromium 51, it was impossible to leave the speci mens in the furnaces long enough to obtain a penetration depth of 10 mils for all of the specimens. A time of approximately 45 days would have been required for specimen number 5 and even a longer time for specimen number 6, In. a period of 45 days the radioisotope would have almost gone through two half lives. The increase in specific activity gained by the extra penetration depth would have been lost by the decay of the radioisotope. It was therefore necessary to use 16 penetration depths of less than 10 mils for all specimens except number 8 and be extremely careful not to contaminate the shavings. Although great care was used in handling the shavings, considerable fluctuation of the specific activity was present for specimens 5 and 6. It is believed that the error could be reduced considerably by using the chemical"'sectioning technique (13) (14), A graph of the logarithm of specific activity versus distance squared was made, and the best fit straight line was determined by use of the least squares method. diffusion coefficient. The slope of this straight line gave the After the diffusion coefficient for all of the specimens had been determined, a graph of the logarithm of the diffusion coefficient versus the reciprocal of temperature was made, and the best fit straight line was determined by use of the least squares method. The slope of this straight line gave the activation energy, and the ordinate intercept gave the frequency factor. CHAPTER V EXPERIMENTAL RESULTS Plots of the logarithm of the specific activity versus the square of the penetration distance are shown in Figs. 1«4. Diffusion coefficients obtained from Figs, 1«4 are given in Table I, A plot of the logarithm of the diffusion coefficient versus the reciprocal of temperature is shown in Fig, 5, The activation energy, Q3 , determined from Fig, 5 is 53,4 ± 2.0 kcal/mole. The frequency factor, Ag, was determined to be 3.1 ± 2,9 cm3/sec, TABLE I Diffusion of Chromium into Copper Specimen No. Temperature (°K) 6 1069.64 4.09 X ICT11 .5 1190,90 3,75 X 10"10 8 1282.00 2,60 X 10"9 3 1308.34 3.88 X lO"9 Diffusion Coefficient (cm3/sec) ^45 Lf)g <5 vs Specimen No* 6 T * 1669164^:: 1*727 x 10^ sec 1.25 1.05 0*6 40.55 -0.75 0 6170 20.10 26.80 40.20 Stas 1.50 W e 1.20 Specimen NoJ 5 W o 7 # : ^ TF 101 s#c 1.00 0.90 0.80 Ow70 0.60 0.40 0.30 10.20 0.10 W e 0 21.0 42.0 63.0 X2 % lO^ 84.0 (cm2) 105.0 126.0 0.70 0.60 pdciden Mo. 8 0.50 ec 0.25 0*20 0.^5 0.05 -0.05 0 Umo ffix J.06i ftanS 1392 j m ^b57 t«0|g: C Vsir^T Spacilieii Nol:i3 -T_4JL3Q8i34 K ec 1,37 JKw e^97 0.87 d 180 270 360 ■7.8 8.2 ■ 8.6 • 9.0 9.6 • (N 9.8 m m te-a- tedt te* ii# 8.2 8*6 l/T x 104- (QK>“f 910 9^8 CHAPTER VI DISCUSSION OF RESULTS The probable errors of % and Ag were determined using the method outlined by Worthing and Geffner (15)„ The diffusion equation resulting from these experimentally determined quantities is Dg = (3.1 ± 2,9) exp *(53.4 ± 2„0)/RT cmP/sec, It will be recalled that the Lazarus*Le Claire theory for impurity diffusion is based on the valance difference between solute and solvent ions. It is customary to assume the valance difference for chromium dissolved in copper to be "*5, le Claire calculates £Q for the diffusion of solutes in copper with a valance difference of -1, *2, and *3; he does not calculate 4Q for a valance difference of *5 in copper, A calculation of for chromium diffusing into copper, using a valance difference of *5, yielded a value of 124.0 kcal/mole, 4Q equal to 124,0 kcal/mole is in poor agreement with the 4Q of 3.8 kcal/mole experimentally determined in the present work* Le Claire discusses the plausibility of using an effective excess charge rather than the valance difference for the transition metals. An estimate of the effective excess charge can be made from magnetic susceptibility and electron spin resonance experiments. Le Claire, using the estimated effective excess charge, has calculated 23 24 4sQ for nickel, cobalt, and iron diffusing in copper and has found the results to be considerably improved. The 4Q*s calculated, in this way differed from 4sQ (experimental) by 6.7%, 6.6%, and 21.9% for nickel, cobalt, and iron, respectively. Unfortunately insufficient data are available at present to estimate the effective excess charge for chromium dissolved in copper. However, using experimentally determined and calculating an effective excess charge yielded a value of -0.5. Comparing the estimated effective excess charge of -0,5 for chromium with those of -0.75, -0,50, and -0.25 for nickel, cobalt, and iron, respectively, seems to reveal that it is at least a reasonable value. It will also be recalled that the calculation of ZsQ requires the use of the experimentally determined frequency factors which normally have a rather large probable error. It is believed that a- major improvement in the theory would be to provide for a direct theoretical calculation of ZsQ without the necessity of using the experimentally determined frequency factors. CHAPTER VII CONCLUSIONS The activation energy and frequency factor for the diffusion of chromium into copper were determined to be 53,4 ± 2,0 kcal/mole and 3,1 ± 2,9 cmP/sec, respectively, A theoretical calculation of using the valance difference between chromium and copper resulted in poor agreement between theory and experiment, A value of *0,5 for the effective excess charge is obtained by using the value of AQ determined by the present experiment and performing a calculation using the Lagarus-Le Claire theory, A revision of the theory is needed to provide for a theoretical calculation of AQ independent of the experimentally determined frequency factor* More experiments of the type described herein should be performed in order to determine further the limits of validity of the theory. 25 REFERENCES L, Slifkin, D„ Lazarus, and C, Tomizuka, Je Appl. Phys, 23, 1032 (1952), E. Sender, L. 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