Effective Stress Design For Floodwalls on Deep Foundations Glen Bellew, PE Geotechnical Engineer USACE-Kansas City 23 April 2015 Contributors James Mehnert, PE USACE-Kansas City Paul Axtell, PE, D.GE Dan Brown and Associates US Army Corps of Engineers BUILDING STRONG® Outline Project Background Load Cases Considered Seepage Analysis Foundation Analysis Observed Performance 1993 Flood Existing Wall Stability Alternatives Considered and Selected Design Verification Load Test Major Findings/Lessons Learned Construction Photographs BUILDING STRONG® Project Location – Fairfax Jersey Creek Levee Missouri River BPU Floodwall Fairfax-Jersey Creek Levee Unit Kansas River BUILDING STRONG® Project and Leveed Area Details BPU Floodwall 1400 ft Levee/Flood Wall constructed 1940’s by USACE Highly Developed Area (~$3.3 billion) Critical Infrastructure (Power Plant, water treatment) Major Manufacturing (GM Plant) Kansas River BUILDING STRONG® Existing Floodwall and Subsurface Conditions ~16 ft ~20 ft CL/ML g=119 pcf ~80 ft Sand g=116 pcf ~20 ft Sheet Pile Fluted, Tapered Steel Pipe Piles BUILDING STRONG® Non Critical Load Case – Short Term Flood Typical infrastructure analysis, buildings, bridges, etc. No time for blanket seepage Pre-flood s’ and stress history control Su Sand, f’, g’ ~Horizontal Seepage BUILDING STRONG® Critical Load Case – Long Term Flood Analysis specific to water retention structures ~Vertical Seepage, reduces s’ Sand, f’, g’ Effective Stress Controls behavior, f’, gflood ~Horizontal Seepage BUILDING STRONG® Effective Stress Design Process Establish seepage conditions (effective stress) Determine Ultimate Axial pile capacity Lateral response of pile group (often controls design) Calibrate analysis to observed performance BUILDING STRONG® Seepage Analysis Criteria Dh i=Dh/z z Historically criteria has focused on preventing rupture/heave of topstratum by limiting vertical gradients to less than critical gradient (ic = g’/gw). Original design (1940’s) design ensured H < z. Current requirements are FS >1.6 BUILDING STRONG® Seepage Analysis Methodology – calculating h Blanket Theory (EM 1110-2-1913) ► ► ► Simple geometric inputs (great for simple stratigraphy) Decades of performance to verify adequacy of method Spreadsheet solutions – quick to perform BUILDING STRONG® Seepage Analysis Methodology – calculating h Finite Element Modeling (next EM 1110-2-1913) ► ► Unlimited complexity in geometry and boundary conditions Modeling quirks can lead to unrealistic results for a novice user ► ► ► In situ permeabilities, boundary conditions, model extent User interface improving, but can be time consuming to set up Use when complexity warrants BUILDING STRONG® Pile Design Methodology – Axial Capacity Overall ► ► ► ► Drained Strength Parameters Effective State of stress reasonably assumed for flood conditions EM 1110-2-2906 Criteria - FSmin = 1.7 Side Resistance ► b method • Nordlund for driven, tapered piles Tip resistance ► Bearing Capacity Factors BUILDING STRONG® Pile Design Methodology – Lateral Response Typical to use Ensoft’s Lpile and/or Group Software ► ► ► ► ► ► p-y curves by soil type (drained sand, undrained clay) Unit weight Friction angle p-y modulus (kp-y) Group effects – auto p-mult. Criteria – Max D = 1.5” BUILDING STRONG® Effective Stress Lateral Response - Ensoft Design Case – Long Term Flood ► P-y curves not available for drained conditions in cohesive soil • Use Sand Curves with appropriate f’ ►Cannot input U>hydrostatic directly • Reduce g of “blanket” by gflood = g’-igw • also accounts for artesian sand ►p-y modulus (kp-y) estimated based on soil type/strength • Loose-Medium Sand or Soft-Medium Clay ►Group requires an estimate of the axial load response (auto or input) BUILDING STRONG® Performance Observations- 1993 ~3 ft ~45 Day duration Seepage – some reports of concentrated seeps with possible pin boils, no major boil activity Structural Performance – no performance observations noted Documentation limited… BUILDING STRONG® Calibrate with Back Analysis of 1993 Flood? iavg = 0.7 RESULTS Seepage: FS~1.3 Pile Capacity: FS = 1.5 Pile Structural >failure Deflections – 1.5” max gflood = 13 pcf f’ = 29 deg kp-y = 50 pci P-y curve – API Sand g' = 53.6 pcf f’ = 36 deg kp-y = 60 pci P-y curve – API Sand BUILDING STRONG® No failure predicted, none observed… Probability of Failure – “Brittle” Response 45 Maximum Possible Load 40 Probability of Failure (%) 35 30 Maximum Historical Load 25 20 15 10 5 0 0 1 2 3 4 Example fragility curve, not BPU floodwall 5 Loading 6 7 8 9 10 BUILDING STRONG® Existing Floodwall – Analysis w/ water @ TOW iavg = 0.83 FSi = 1.1 gflood = 9 pcf f’ = 29 deg kp-y = 50 pci P-y curve – API Sand g' = 53.6 pcf f’ = 36 deg kp-y = 60 pci P-y curve – API Sand BUILDING STRONG® Existing Floodwall – Results w/ water @ TOW Axial FS <1 Deflections >>1.5” Floodwall modification needed BUILDING STRONG® Design/Site Constraints Landside Riverside The Good: Well Defined Site (<100’ spaced borings) Laboratory Data (consol, R-bar, class.) Foundation Load Test during construction The Bad: Constrained ROW Maintain similar pile spacing No driven/vibrated elements – Drilled Shafts Difficult Design Case (low effective stresses) Lateral Deflections a major design constraint (limit to 1.5” under extreme load) BUILDING STRONG® Modification Alternatives – 1. Cut off and Found. New Foundation $ gflood = 53.6 pcf f’ = 29 deg kp-y = 50 pci P-y curve – API Sand Full Depth Cut-Off (~100 feet) $$$ BUILDING STRONG® Modification Alternatives – 2. RW and Found. gflood = 25.4 pcf f’ = 29 deg kp-y = 50 pci P-y curve – API Sand New Foundation $$ Relief Wells $ BUILDING STRONG® Selected Modification Alternative RW and Found. Relief Wells – 2nd contract Structural Modification – 1st Contract 24” Steel Casing, HP 12x74 New Foundation Cap Extension and Buttresses BUILDING STRONG® Load Test Planning and Considerations ► ► ASTM D 1143 loading procedures B “Maintained Load Test” and C “Loading in Excess of Maintained Test” (2 hr holds) Estimate drained response (need extended static holds – 2 24-hr holds lateral and 1 24-hr hold axial) ► “Production Style” shafts for combined/lateral ► ~40 kip lateral and ~35 kip axial design loads ► Groundwater conditions and stress states from load test to design condition are very different (link with s’) BUILDING STRONG® Load Test Goals Variables in Axial Analysis ► ► ► f’ g Interface friction, d Reasonably Known for Design Case Nice to Validate with Load Test Variables in Lateral/Group Analysis ► ► ► ► ► f’ Reasonably Known for Design Case g Sand p-y curve Need to Validate with Load Test Kp-y Axial response curves Nice to have from Axial Load Test Combined Load Test – structural performance of hybrid shaft BUILDING STRONG® Load Test Overview – Axial BUILDING STRONG® Figures and photos courtesy Dan Brown and Associates. Load Test Overview – Lateral/Combined BUILDING STRONG® Figures and photos courtesy Dan Brown and Associates. Axial Load Test Results 2 hr 130 kip 24 hr hold Axial Results BUILDING STRONG® Data courtesy Dan Brown and Associates. Lateral Load Test Results 120 kip 24 hr hold head Lateral Results 60 kip 24 hr hold 2 hr BUILDING STRONG® Data courtesy Dan Brown and Associates. Load Test Results – Applicability to Design Case Drained conditions “reasonably” approximated during load test Back analyze load test responses to calibrate lateral model Need state of stress during lateral load test (including suction) effective stress model applicable to both design and load test conditions (Lpile is frictional - f, g ) Kp-y will be over-estimated in back analysis of load test if suction is ignored. Design Water Surface Normal Ground Water BUILDING STRONG® Load Test Effective Stress - Soil Suction Soil Water Characteristic Curve (SWCC) ASTM D 6836 ► ► ► Relates in situ volumetric water content to soil suction Suction profile with depth = effective stress profile “gunsat” > g BUILDING STRONG® Shear Strength with Soil Suction Estimating shear strength with soil suction ► Khalili and Khabazz (1998) ts = c’ + svtanf’ + Cytanf’ Where, ts = unsaturated shear strength c’ = drained cohesion (zero) sv = gravity stress y = matrix suction f’ = drained friction angle C = fitting parameter Can’t input ts directly into a frictional L-Pile model… BUILDING STRONG® Considering Soil Suction in LPile Calculate a Modified Friction Angle to account for soil suction svtanf’ + Cytanf’ = svtanfm’ where fm’ = modified friction angle Solve for fm’ for blanket to get an applicable friction angle that is f(suction). Assumes fm’ that results in appropriate ts is reasonable to account for suction in a frictional model. Material f’ fm’ Blanket 29 39 Sand 36 36 Necessary because Ensoft doesn’t have ability to directly account for U. BUILDING STRONG® Axial Load Test Interpretation Soil/Casing interface friction angle Assumed f=d, measured 1.1f=d (conservatism or incomplete drainage?) Axial Response curves Develop normalized (to ultimate capacity) side resistance and tip resistance response curves for use in Group BUILDING STRONG® Lateral Load Test – Back Analysis w/ normal GWT and suction Calibrate Kp-y for verification of design Assumes Kp-y same for all states of stress for effective stress analysis Solve for this ggravity = 115 pcf fm’ = 39 deg kp-y = Variable P-y curve – API Sand g’gravity = 53.6 pcf f’ = 36 deg kp-y = Variable P-y curve – API Sand Verify this is appropriate BUILDING STRONG® Lateral Load Test Back Analysis Results Load Test Calibrated Analysis Working Load 30 kip 60 kip Original Calibrated Material Kp-y Kp-y Blanket 50 55 Sand 60 130 Conservative original estimate? BUILDING STRONG® Major Findings and Lessons Learned Load Test – “Drained” conditions approximated during 2 hr load steps A complete test with 24 hr minimum holds next time? “Sand” p-y curves approximate drained behavior of fine grained soil Modified friction angle can account for soil suction in Lpile Load and temperature variations can be problematic during extended static holds Consider direct U dissipation measurement adjacent to shaft Design – Can reduce FSmin if load test performed during design Kp-y was reasonably estimated prior to load test Ensoft programs account for effective stress design Accounting for U directly would be an improvement FLAC or finite element could improve understanding BUILDING STRONG® Construction – Shaft Installation BUILDING STRONG® Construction – Cap Extension BUILDING STRONG® Construction – Completed Wall Modification BUILDING STRONG® Questions? BUILDING STRONG®
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