TO THE UNITED STATES INTERNATIONAL TRADE'COMMISSION WASHINGTON, D.C. REFERENCE TA-201-18 NONRUBBER FOOTWEAR STATEMENTS BY: BROOKS SHOE MANUFACTURING COMPANY, INC « 131 FACTORY STREET HANOVER, PA (717) December 21, 1976 17331 632-1755 Gentlemen: My name is Jerome Turner, and I am Vice President of manufacturing for Brooks Shoe Manufacturing Company, Inc. of Hanover, Pennsylvania, and President of Turner Shoe Company of Aguadilla, Puerto Rico. Brooks Shoe Company has been making athletic shoes in the United States since 1914 and has long been a leader and innovator in this field. We sell a full range of sport shoes at all price levels. We supply 30% of major league baseball players with their shoes; Runner's World magazine has classified our training shoe as the second best in the world; and two world records were broken in 1976 by athletes wearing our track spikes. At the same time, we are in direct competition with Adidas, Puma, Nike (Blue Ribbon Sports), as well as many lesser known imported brands of athletic shoes. I am writing you because the U.S. shoe manufacturers need help. The U.S. manufacturers of athletic shoes need help. In recent years it has proven more and more difficult to continue manufacturing shoes in the United States because of the increased foreign competition. - 2 - What has happened to the U.S. athletic shoe industry during the past ten years is no different than the conventional street shoe industry. Shoe factories have always sought low wage areas because of the high labor content of shoes. Historically the U.S. shoe business moved from the major metropolitan areas of Boston, New York, Philadelphia, etc., to the rural areas of the Northeast» to avoid higher wages. In later years, the migration was to the southeastern states. The European entry into the U.S. athletic shoe market began in the mid 1950's and was effected primarily because of the then prevailing lower costs in Europe. I toured European shoe factories in the early 1960's and saw the sharp differential in wages between France, Germany, and the U.S. I came quickly to the conclusion that we could not compete with them on the basis of price, as we were too expensive. To remain competitive, an associate and I opened a factory in Puerto Rico. Many of the U.S. firms were forced to close in the following ten year period. This trend continued until President Nixon devalued the dollar four years ago, and the U.S. industry again became competitive. Unfortunately, many of the firms making athletic shoes had already been severely damaged, as foreign firms such as Adidas and Puma had fully entrenched - 3 - themselves in the U.S. market. But, at least the U.S. firms were now on equal footing and the importers had to find.ways of regaining their price advantage. Adidas and | i [ other importers to the U.S. to stay competitive, switched j. much of their manufacturing to the Orient. With this background, I would like to get into i the main contents of the paper to see how the domestic firms have fared against the ever increasing foreign competition. | (. | ^ ATHLETIC SHOES ARE NOT A SEPARATE INDUSTRY Athletic shoe manufacturing is'part of the general ive U.S. shoe business. It is not a separate and distinct industry involving special construction. j l It is different in that the market it serves is for process the sport's participant, but the basic manufacturing g. is the exact same as any conventional shoe manufacturin » The typical shoe manufacturer seeks to serve a specific work market, whether it be growing girls, nurses' oxfords, The manufacturer tries to design his manuto facturing capabilities and marketing efforts to cater oxfords, etc. his specific market. erent The marketing of athletic shoes with attachments is .very diff from the marketing of street shoes. The customers are s and sporting goods stores and through them, athletic team The sporting goods business, being distinct , from the shoe business, has its own separate trade show marketing organizations, and publications. athletes. All shoe manufacturing equipment is the same, whether ed it be for * athletic shoes, or street shoes. I have tour* the over thirty European and fifty U.S. shoe factories in past ten years. The equipment and the skills are the The only thing that differentiates the athletic shoe industry in the factory itself, is the attaching es, department, where the baseball spikes, ice skate blad same. r •, - 5 - C football cleats, and track spikes, are attached. This is the smallest department in the shoe factory and typically less than 2% of the entire work force is involved. There are also fewer skills involved in the attaching department, than elsewhere in the factory itself The lasts and patterns are different for athletic shoes and must be designed for each individual sport. This is true for any shoe manufacturer. He must make special lasts aftd patterns for the individual market he is serving. Our lasts and patterns are less complicated in design than those of the high fashion shoe business, and once a proper last is designed, normally it will not change for years. ^ Gary Dietrich, president of Vanco, represent the Adidas 1 U.S. distributors, states that the technology and not exist in skills needed to make athletic shoes does 7. the general shoe manufacturing industry. Phillip Knight, president of Blue Ribbon Sports, makes the same statement. We do not find this to be true. Two years ago Brooks entered the jogging shoe market. In this short span of time we have been named the No. 2 ranked training shoe in the world by Runner's i/ Our total additional capital investment . zine Maga d Worl to make this "special shoe" was approximately $15,000 for patterns and equipment. There is not a shoe company in Taiwan, Korea, U.S. or Germany making cement process I/ 2/ 3/ See Appendix 1 - Runner's World 2nd Annual Shoe Issue October, 1976 Vanco - page 5 Testimony by Blue Ribbon Sports - page 8 V shoes (the most common shoe construction) that is not capable of duplicating this shoe with a minimal of capital investment and when I say duplicate, I mean that from a d functional and styling standpoint the ultimate user woul r be as satisfied with this product as he is with any othe quality athletic shoe made. Entry into these specialty areas is, unfortunately, too easy. In Europe, Adidas has taken many street shoe » manufacturing facilities and converted them into athletic yDuring the Viet Nam War, the Brooks factory converted 60% of its production into combat boots and dress oxfords for military use. Neither had ever been produced in our plant before. The ease of changing manufacturing from shoes. C' ; ' ic one type of item to another has always been characterist of the shoe industry. Another example is both Brown Shoe ' ty" and Wolverine World Wide entered the jogging shoe "special r area after making only street shoes. The reason for thei entry was the general decline in the normal street shoe V business. Mr. Gary Dietrich, representing the four U.S. I/ /'What on: distributors of Adidas, states in his conclusi n, are commonly called 'athletic 1 shoes in this investigatio in fact, constitute the products of two separate and 2yConversation, Mr. Lopez, President of Hungaria Shoe Company, Orleans, France 3/ Vanco - page 36 Vanco page 14 distinct industries --one involving shoes of special construction, specifically designed for athletic use, and the other involving low value casual shoes, which simulate the "look" of athletic shoes as special construction, but which lack the features enabling them to be commercially interchanged for the purpose of use in V the serious athletic activity. If there are two types of "athletic shoes", this differentiation is not based * on cost. There is one type of shoe which definitely can be used only in sports participation. The U.S. Bureau of Census agrees with this; and, in their reporting instructions they define athletic shoes as follows: "athletic shoe - all shoes designed specifically for athletic wear include golf shoes, football shoes, skate shoes, and track shoes, etc.; report all shoes with cleats as athletic shoes." These are the only shoes which show up as "athletic shoes" in their figure on U.S. athletic shoe production. The second type of "athletic shoe" are those without cleats, such as tennis shoes, jogging shoes, and basketball They may be used as athletic shoes but also may be ** * 'used', and usually are, for street or "casual'wear. Because' of their duality of purpose, they are not counted by the shoes. U.S. Bureau of Census as athletic shoes. This is the correct treatment in my opinion. 5/ The testimony and appendices of Vanco before the U.S International Trade Commission on Dec. 7, 1976 will be referred to as Vanco thru this report. Adidas 1 distributor, Vanco's own selling policy is consistent with this approach. Vanco has a line of shoes for the sporting goods store which includes all the shoes they distribute, but their line for sale to the 6/ retail shoe stores is different. Generally speaking, the shoe retailer buys the Adidas tennis, basketball, and training shoes from Vanco. He does not buy the baseball, track and. soccer shoes, and the cleated shoes. Vanco states that the difference between the two types of athletic shoes is essentially measured by price. Mr. Dietrich 1 states, "You cannot have a specially designed athletic shoe for less than $6.00 to $7.00 at a foreign unit value, no matter where it is produced today." c With this in mind, we now look to Vanco's Adidas pricing policy for three cleated shoes, or shoes of the Apollo track shoe, the RBI "special construction" baseball shoe, and the Junior multi-purpose shoe. We 2 note the following: 1 ESTIMATED FOB PRICE DUTY INCLUDED LESS DUTY FREIGHT, HANDLING & INS. OF 50C PER PR; ESTIMATED FOREIGN VALUE VANCO SELLING PRICE LESS 1/3 1975-1976 EST COST $9.35 $2.35 $7.00 $1.10 $5.90 2.10 6.25 1.03 5.22 RBI 8.35 JUNIOR 6.40 1.60 4.80 .90 3.90 APOLLO 1. 2. Formula derives from Vanco page 12. Formula derives from Vanco page 34. <5/ Appendix retail shoe price list. All three shoes, at $5.90, $5.22 and $3.90 respectively, /' contradict Mr. Dietrich's statement as all three are below $6.00. These three models of special construction also seem to contradict Mr. Dietrich's continued statement, "Imports of athletic shoes of special construction are generally high in cost and neither have had, nor could have a depressing effect on the prices of like or directly competitive products made in the U.S\" Gentlemen, these three models previously discussed are only an example of imported shoes that have both a depressing effect on our prices and are directly competitive with products made in the U.S.A. ' In a recent survey of our top 200 accounts, we find that 50% or better are carrying the Adidas Junior or the i/ Puma equivalent model, rather than the domestic equivalent. ADIDAS CATALOGUE DESCRIPTION Best value in Adidas track The Apollo - Model #5110 shoes. Smooth nylon uppers, outside toe and heel counter, padded .tongue, flexible foot-form nylon sole. Adidas screw-in spike system. Price $9.30. Sizes 5 to adult 13. RBI - Model #7927 - The lowest priced Adidas baseball shoe - for the young player. Uppers of rugged nylon web, with reinforced heel counter and extended toe protection. Cushioned heel area, long wearing plastic rubber sole with metal cleats. Price $8.35. Sizes 5 to adult 12. (• The Junior - Model #1541 - The lowest price Adidas shoe for the young soccer player. Uppers of rugged nylon web and reinforced heel counter and broad toe protection. Cushioned heel area, durable wear-resistant multi-cleated rubber sole. Price $6.40. Sizes 1 to adult 12. 8/ Survey made October, 1976 - 10 - ^ Our model #236 that competes with the Adidas Apollo sells for 55£ per pair more and does not have as many selling features. Puma has introduced a new model this fall at < | $9.00, which is superior to the Adidas Apollo selling at $9.35. In addition, our model £236 is one of the least profitable in our line. We are the largest of only two U.S. makers of track spike shoes. We will be forced to discontinue within 24 months against this type of this product line » competition. The Adidas model RBI competes with our model 1178. Our #178 sells for $9.00 versus the RBI at $8.35. Again, we see very direct and very difficult competition. The Apollo, RBI, and Junior represent Adidas 1 lowest \ price track, baseball, and multi-purpose shoes in their line. If the Adidas line is like most manufacturers, the lowest price points tend to be the biggest selling items. All three of these Adidas models are made in Taiwan. It should be stressed that these shoes are made in adult sizes and can definitely be considered imports of athletic shoes of special construction. r u THE ATHLETIC FOOTWEAR CATEGORY Adidas acknowledges that the term "athletic footwear" g is an ambiguous one. While the Bureau of Census reportin instructions are restricted to cleated shoes, the information gathered on imports of athletic shoes is broader in and includes many types of shoes that are not counted A basic question is whether there is really a well defined industry, or are athletic shoes simply part of the over-all shoe industry. The Bureau of Census defines an industry as follows: U.S. production. t "An industry is generally defined as a group of establishments, producing a single product or a more or less closely related group of products. The product grouping from which industry classifications are derived, are y based on such considerations as whether they are typicall produced by the same establishment, similarities of manufacturing process, types of materials used, types of customers, and the like. The resulting group must be significant in terms of number, value added by the manufacturing, value of shipments, and the number of , employees." We find that because of the great variety and types of athletic shoes, they are made in a variety of types at factories and are distributed in different ways. V, n Golf shoes are made primarily Goodyear Welt, or injectio mold construction by dress shoe manufacturers and are - 12 , and distributed to sporting goods stores,, shoe stores shoe golf pro shops. Ice skates are made primarily by cess manufacturers making injection mold or cement pro and and are sold to sporting goods stores, ice rinks, Baseball, football, track shoes, and ions and soccer shoes are made with a variety of construct . Bowling are distributed primarily to sporting goods stores and shoes are made injection mold, cement, Littleway, department stores. Goodyear Welt construction. They are sold to bowling alleys and sporting goods stores. The manufacturing processes used to make this ^ the shoe wide variety of types of shoes, vary as widely as re is business itself. There is no common thread. The es every also great diversity among producers. No one mak ly capable type of "athletic shoe". But, most are technical The materials used in the various athletic one in shoes are available to and generally used by any attachthe shoe industry, the only exception being the of doing so. specific ments to the shoe necessary to help it perform its ck spike, sport function, i.e. the baseball cleat, the tra ' the ice skate blade, etc. It is only the attaching of g of athletic these items that differentiates the manufacturin it is shoes from other shoes. If we are an industry, market. through the common thread of our customers, or our y are The customers all have one thing in common. The all participating in athletics. g If we try to include basketball, tennis and joggin lose the shoes into this athletic category, or group, we - 13 two common threads that we have. Basketball, jogging and tennis shoes do not have an attachment, but equally important the ultimate consumers are -not the same. The original group of consumers all participate in athletics, because the cleats limited the potential use of the shoe. In the case of tennis, jogging, and basketball shoes, it is doubtful that even with the growth in the athletic shoe look that the majority of these shoes are used for sports itself. The trend of wearing basketball and tennis shoes for leisure wear has been popular for the past twenty years. What has changed is that people have upgraded the image. Instead of wearing canvas sneakers, they now wear leather or nylon tennis and jogging shoes. . what constitutes an in consider A last point to « industry is its significance in terms of numbers, value added by manufacturing, value of shipments, and the number of employees. The domestic athletic shoe industry, according to the Bureau of Census, constitutes less than 2% of total domestic production in 1975 (7,917,000 pairs of 413,080,000). When one compares the combined athletic shoe imports and * -domestic production and compares it with the domestic and imported all non-rubber footwear production, we see the following: 1975 Athletic Shoes U. S. Imports 7,917 11,831 18,748 * U.S. Bureau of Census * All Non-Rubber Footwear 413,080 U. S. 286,414 Imports 699,490 . - 14 The total figures of athletic shoes represent about se, 2.7% of the total U.S. shoe consumption. We are, of cour mixing apples and oranges, in that imported athletic shoe figures include jogging, basketball and training shoes. No matter how it is looked upon, athletic shoes make up a very small part of the entire shoe industry and should be included in the general category of shoes. C r ~ 15 DAMAGED THE ATPILETIC SHOE INDUSTRY HAS BEEN an athletic shoe If you take the approach that there is ed intthe past industry, the question is how have we far tion and its refew years. "When viewing domestic produc orts are taking a lationship to imports, we find that imp The domestic mancontinuously larger share of the market. ^ and was the result ufacturers 1 only brief upturn was in 197 » 1973 5 which gave of the currency revaluations in February, itive price relief the U. S. athletic shoe makers the compet Japan, referred to from imports from the Common Market and earlier. Puma quickly adjusted Multi-national companies like Adidas and panies began switching to the increased competition. Both com wan. increasing amounts of production to Tai production dropped From 1970 to 1975? U. S. athletic shoe e steadily increased 1255. From 1971 to 1976 the imports hav orts for 1976 Imp . 68$ to 39$ rom -.f ket mar the of re their sha No iod for 1975 per e tim e sam the of ad ahe $ 219 g nin are run ance of 1976, the bal the for do ers duc pro S. U. t wha matter reased greatly. inc e hav ll sti l wil ket mar the of % import Imports for * % of Consumption of U.S. Production of Market es Sho ic let Ath es Sho ic let ; Ath n/a n/a 9*0 1970 39-1 1971 1972 1973 197H1975 1976 8A 8.7 8.8 9.8 7-9 n/a 5A 6.2 6.2 8.3 16.8 25-8 1+1.6 M-1.3 ^5.8 68.0 n/a production figures by S. U. the ed lud exc e hav we e not ase Ple y will not the Bureau of Census for 1976 because the *U.S. Bureau of Census fiaures ............... ._......._..._.._..._...._....... ...........___ - 16 - be meaningful until the final year's figures are in. The original 1975 Bureau of Census Report of Production of 11. if million pairs was revised downward by 3»5 million pair or a revision. The Bureau of Census also states in its publication, "Relationship between M31A (monthly) and MA-31A (annual) series for Shoes and Slippers--" The actual data reported by establishments canvassed in the annual, but not in the monthly survey will differ by varying amounts from the summation of monthly estimates for such establishments. While this is the major reason for the difference between the monthly and annual surveys, other factors often are signiFor example, companies included in both monthly and annual surveys, occasionally report annual figures which include revisions to the figures reported monthly." ficant. Vanco sees evidence pointing to a healthy, growing domestic industry citing the entry of Brown Shoe and Wolvering into They failed to state that the street shoe industry in 1975 was devastated by imports and recession and the firms were seeking any new field to penetrate. the jogging shoe market. They also state the following: "The Charles Easton (actually Eaton) Company, a well-known producer of leather tennis shoes, commenced the production of quality track shoes in the fall of 1975 and that Brooks Shoe Manufacturing has recently commenced production of competitively priced baseball and distance running shoes". - 17 - pany introTwo corrections are in order. The Charles Eaton Com to be duced a quality training shoe in the fall of 1976 into manuproduced by Brooks Shoe Company, hence no new.entry n making facturing. Secondly, Brooks Shoe Company has bee years and competitively priced baseball shoes for over sixty ll shoes in had been the second largest manufacturer of baseba the United Sta»tes. letic IndusThey further state that "only last month Hyde Ath ording to tries purchased Indianhead Shoe Company, which acc injection press reports will produce 1,000 pair per day of head has molded all-purpose footwear". The facts are Indian s' ember 15, been producing athletic shoes since 19^6; and on Nov y been 1976, they declared bankruptcy. They had previousl ded footwear making 1,000 pair of shoes a day of injection mol e bought for Hyde. Upon institution of the bankruptcy, Hyd ion mold the production assets to continue making the inject and another shoes. The remaining assets are being liquidated, one bites the dust. has been They continue that another'concern, New Balance, ance in three - increasing capacity. The fact is that New Bal es a day years has increased production from 1?0 pair of sho icant. to 500 pair a day. They are too small to be signif f' (\^ closings in What they didn't cite were the following factory NH; Wilson the past twelve months: Indianhead, Manchester, Shoe Company, Sporting Goods Shoe Factory, Milwaukee, WI; Braun - 18 r, PA, factory. ve no Ha y, an mp Co oe Sh ks oo Br d an Parsons, KS; itability of the of pr e th e iz as ph em en th to s ue Adidas contin inaccuracy as it me sa e th in ry st du in oe sh ic et domestic athl . reports the health of the industry n a 20% sales growth ow sh s ha ry st du In ic et hl At de Hy They state ation factor. fl in e th of n io nt me a t ou th wi in two years, 7,000 to $788,000 with$7 of th ow gr gs in rn ea an to t They poin s the lowest the firm wa e ur fig 00 7,0 $7 e th at th g out notin n or eight years. had ever made in the past seve * , no shoes made in st li e ic pr ? 73 19 6, y ar nu Ja In- Vanco's ^+, two models were listed. 197 1, st gu Au On d. te lis re Taiwan we the categories ly on d ze aly an we e, gu lo ta ca In January 1, 1976, and multi-stud shoes and e, ur is le d an g in in tra ll, ba of base found the following: ted are made in Taiwan. Baseball Spikes - 5 of 13 models lis ted were made in Taiwan. Multi-Stud Shoes - 5 of 1J models lis models were made in Taiwan. Training: & Leisure Shoes - 11 of ^1 listed are made in ls de mo e th of % 29 s ea ar e re th e In thes Taiwan. the Commission to ed li pp su n io at rm fo in s o' nc Not included in Va sold in the U. S. by s oe sh as id Ad of ge ta en rc pe e th were downward trend from e th ow sh d di ey Th . in ig or of y countr growth from Taiwan. r ei th on t en mm co no de ma t bu Europe t are made in Taiwan: lis ice pr 76 19 1, . Jan o's nc Va in s del The following mo +8, 19+9 Multi Studs - 154-1, 19+3 5 19+7, 19 - 792^, 7932, 7927, 7933, 793>+ Baseball 19 -CONCLUSION rers of In conclusion, we do not see the manufactu ry, but part of athletic shoes functioning as a true indust see that the comthe overall shoe import problem. We do uing to quickly panies manufacturing athletic shoes contin ths, we have seen fall by the wayside... The past twelve mon prior period. more athletic factory closings than in any the U.S. market, Athletic shoes of all types are entering out of business. depressing prices, and driving factories reasing rate The situation is worsening at an ever inc in athletic shoes. nt out In this statement I have attempted to poi producers by the damage caused the U.S. Athletic Shoe also to express imports over the last several years, and e by importers my viewpoint in regards to statements mad t your organization of athletic shoes. I hope in so doing tha ief through quotas will give the United States producers rel and high duties. c
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