MIL-E-QUAL® EQUIVALENT TO MIL-C-5015
E L E C T R O N I C
C O N N E C T O R S
Cable Pin/Socket
Box Receptacle
Cable Pin/Socket
Box Receptacle
Cable Cap
Receptacle Cap
Molded Cable Assemblies
(See pages 3 & 33)
Tel: +44 (0)1962 773004
Fax: +44 (0)1962 773104
[email protected]
<www.in2connect.uk.com>
Cable Pin/Socket
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540
28
®
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015
Specifications
Typical Specifications
Manufacturers Identifications
Description
Rating
Conductor Size
Configuration
Certification
MIL-E-QUAL®
Field Installable Connector & Custom Cable Assemblies
3.4 thru 23.0A, 600V
12 thru 20 AWG
2 thru 37 Contacts per Mil - C-5015
UL Recognized File #E138878 - 250V
CSA Certified File #LR89277 -7-500V
Mechanical Specifications
Cable Pin/Socket
Mechanical Backshell (Threaded)
Strap
Screws
Grommet
Coupling Ring
Contacts
Connector Body
Optional
Connector Cap
O-Ring
Different Keyways Available
Gold Contacts
Box Receptacle
Contacts
Receptacle Body
Optional
Receptacle Cap
Gasket
Gold Contacts
Extended Bosses
Different Keyways Available
Nylon, UL Recognized, Black with UV Inhibitor
Nylon, UL Recognized, Black with UV Inhibitor
Cadmium Plated
Santoprene Rubber, Black
Nylon, UL Recognized, Black with UV Inhibitor
Brass, Standard Silver Plated, Gold Plated Optional
Nylon, UL Recognized, Black with UV Inhibitor
Nylon, UL Recognized, Black with UV Inhibitor (4XX96)
Nitrile Rubber, Black
Brass, Gold over Nickel
Brass, Standard Silver Plated, Gold Plated Optional
Nylon, UL Recognized, Black with UV Inhibitor
Nylon, UL Recognized, Black with UV Inhibitor (4XX95)
Nitrile Rubber, Black
Brass, Gold over Nickel
Electrical Specifications
Voltage
Current
500 V
See Electrical Current Rating Chart (Page 34)
Environmental Specifications
Temperature Rating
Corrosion
Durability
Weathertight
-55°C to +85°C (-67°F to +185°F)
48 Hr salt spray contacts
300 mate/unmate cycles minimum
Consult factory with specific application
Molded Cable Assemblies
Watertight
(See Pages 3 & 33)
NEMA 6P, 13: IEC IP67
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540
32
®
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015
Connector
Size
10SL
12S
14S
16S
16
18
20
22
24
28
L
N
Q
INCH
MM
INCH
MM
INCH
MM
1.800
45.7
1.900
48.3
1.900
48.3
2.200
56.
2.400
61.
2.570
65.3
2.450
62.2
2.450
62.2
2.570
65.3
2.570
65.3
1.200
30.5
1.200
30.5
1.300
33
1.425
36.2
1.425
36.2
1.425
36.2
1.425
36.2
1.425
36.2
1.425
36.2
1.425
36.2
.900
22.9
1.000
25.4
1.200
30.5
1.250
31.8
1.250
31.8
1.420
36.1
1.450
36.8
1.600
40.6
1.725
43.8
1.975
50.2
®
V
Fitting
Threads
A
Connector
Coupling
Size
Threads
1/2-20
10SL
5/8-24
5/8-24
12SL
3/4-20
3/4-20
14S
7/8-20
7/8-20
16S
1-20
7/8-20
16
1-20
1-20
18
1-1/8-18
1-1/8-18
20
1-1/4-18
1-1/4-18
22
1-3/8-18
1-3/8-18
24
1-1/2-18
1-5/8-18
28
1-3/4-18
K
L
M
R
S
C
Z
Inch
MM
Inch
MM
Inch
MM
Inch
MM
Inch
MM
Inch
MM
Inch
MM
.080
2
.080
2
.080
2
.142
3.6
.142
3.6
.142
3.6
.142
3.6
.142
3.6
.142
3.6
.142
3.6
.940
23.9
1.030
26.2
1.143
29
1.180
30
1.350
34.3
1.330
33.8
1.330
33.8
1.220
31.0
1.220
31.0
1.220
31.0
9/16
14.3
9/16
14.3
9/16
14.3
9/16
14.3
3/4
19
3/4
19
3/4
19
3/4
19
13/16
20.6
13/16
20.6
3.5
88.9
3.5
88.9
3.5
88.9
3.5
88.9
3.5
88.9
5.0
127.0
5.0
127.0
5.0
127.0
6.0
152.4
6.0
152.4
.635
16.1
.760
19.3
.885
22.5
1.010
25.7
1.010
25.7
1.135
28.8
1.260
32.0
1.385
35.2
1.510
38.4
1.760
44.7
23/32
1
18.3 25.4
13/16 1-3/32
20.6 27.8
29/32 1-3/16
23
30.2
31/32 1-9/32
24.6 32.5
31/32 1-9/32
24.6 32.5
1-1/16 1-3/8
27
34.9
1-5/32 1-1/2
29.4 38.1
1-1/4 1-5/8
31.8 41.3
1-3/8 1-3/4
34.9 44.5
1-9/16 2
39.7 50.8
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540
29
®
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015
Contact Arrangements
3 CONTACTS
2 CONTACTS
A B
A
B
A
C
A
C
A
B
C
A
C
A
B
B
B
14S-7
3-#16
16-10
3-#12
B
12S-3
2-#16
10SL-4*
2-#16
14S-9
2-#16
14S-1
3-#16
10SL-3*
3-#16
4 CONTACTS
A
D
A
D
D A
5 CONTACTS
C
14S-2
4-#16
B
C
18-4
4-#16
18-10*
4-#12
A
A
F
F
B
C
C
A
G
E
A
G
B
B
E
G
C
H
F
C
D
24-2
7-#12
B
H
C
16S-1
7-#16
20-7
8-#16
14 CONTACTS
A
K
F
H
G
E
G
D
H
I
I
C
D
E
D
C
H
I
N
C
L
H
M D
E
G
J
F
K
B
J
L
B
B
K
H
G
F
E
A
J
B
B
J
F
A
C
A
A
P
17 CONTACTS
M
L
A
N
S R
J
H
G
24 CONTACTS
M
A B C D
E F G H J
K L M N P Q
L
C
P
D
E
F
18-19
10-#16
19 CONTACTS
B
T
K
18-1
10-#16
N
G
K
J
U
N
T
H
B
V P
S
G
A
R
F
C
D
E
R S T U V
W X Y Z
20-27
14-#16
D
E
R
N
M
L
A
a
22-14
19-#16
24-28
24-#16
C
T
Z
b
U
Y
d
V
X
K
W
J
G
28-12
26-#16
37 CONTACTS
B
S
H
20-29
17-#16
28-2
12-#16/2-#12
26 CONTACTS
P
C
M
F
20-16*
7-#16/2-#12
C
D
E
18-8
7-#16/1-#12
10 CONTACTS
9 CONTACTS
18-11
5-#12
F
D
18-12
6-#16
B
C
16S-8
5-#16
A
G
D
D
A
8 CONTACTS
F
A
B
C
E
D
14S-6
6-#16
14S-5
5-#16
B
E
E
D
7 CONTACTS
6 CONTACTS
F
D C
B
D
B
E
B
E
C B
E
A
A
D
E
F
A B C D
F G H J
K L M N P R
S T U V W X Z
E
a
b
g
c
h
n
d
j
p
e
k
r
f
m
s
28-21
37-#16
Contact Arrangements shown are mating view of pin insert (socket opposite).
Unless otherwise specified, arrangements are per MIL-STD-1651A. for alternate key positions, consult factory.
*Available in connector types: cable end socket, panel mount pin styles only.
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540
30
®
MIL-E-QUAL® ELECTRICAL CURRENT RATING CHART
FOR CONNECTORS & CABLE ASSEMBLIES
Contact Size
ConductorSize-AWG
Number ofConductors
CurrentRating
1 through 3
4 through 6
7 through 9
1 through 3
4 through 6
7 through 9
1 through 3
4 through 6
7 through 9
1 through 3
4 through 6
7 through 10
10 through 20
21 through 30
31 and up
1 through 3
4 through 6
7 through 9
10 through 20
21 through 30
31 and up
1 through 3
4 through 6
7 through 9
10 through 20
21 through 30
31 and up
23.0A
17.0A
13.0A
17.0A
12.75A
11.0A
13.0A
9.75A
8.45A
13.0A
9.75A
8.45A
5.85A
4.55A
3.9A
10.0A
7.5A
6.5A
4.5A
3.5A
3.0A
7.5A
5.6A
4.8A
3.4A
2.62A
2.3A
#12
#12
#14
#16
#16
#16
#18
#20
TOOLING
Contact Insertion & Removal Tools
356-XXX Bits
356-1 Handle
Manual Crimp Tool
(Multi-contact)
Handle
Manual Crimp Tool
(Single Purpose)
Positioner
Locator
®
Handle
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540
34
®
MIL-E-QUAL® EQUIVALENT TO MIL-C-5015
Part Number to Order
CX X 310XA XXXX XX X XXX
CONXALL
Deviations
Molded Equivalent
to MIL-C-5015
-300
Contact Style
S - Solder
C - Crimp
-010
Shell Type
(See Note 1)
3101A Cable Receptacle (in-line)
(See Note 3)
3102A Box Receptacle
3106A Straight Plug (See Note 2)
-310
Weathertight
Option adds:
“O” Ring for plug
(3106A)
Rubber Gasket
for receptacle
(3102A)
Receptacle with (4)
mounting hole reinforcement bosses.
Consult factory for
availability.
Same as -010 except
with rubber gasket.
Contacts
P - Pin
S - Socket
Note 1 - All plugs and receptacles include crimp or solder
contacts specified.
Note 2 - Straight Plugs include back shell assembly with
cable clamp and bushing.
Note 3 - For overmolded cable construction only. Consult
factory for availability.
Insert Number/Arrangement
All inserts are integrally molded with connector
shells for one piece construction. Contact factory
for alternative W, X, Y or Z insert positions.
Shell/Insert Sizes
10SL -4
10SL -3
12S - 3
14S - 1
14S - 2
14S - 5
14S - 6
14S - 7
14S - 9
Bushing Sizes Provided
Plug Shell Size
10SL, 12S
14S
16S, 16
18
20, 22
24, 28
Max. Cable Dia.
1/4"
5/16"
7/16"
9/16"
5/8"
3/4"
16S-1
16S-8
16 - 10
18 - 1
18 - 4
18 - 8
18 - 10
18 - 11
18 - 12
18 -19
20 -7
20 -16
20 -27
20 -29
22 -14
24 -2
24 -28
28 -2
28 -12
28 -21
Consult factory for your custom design assemblies and connectors. (See pages 3 & 33)
Tel: +44 (0)1962 773004
Fax: +44 (0)1962 773104
[email protected]
<www.in2connect.uk.com>
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540
31
®