Vol. 135, No. 8 POLYCRYSTALLINE 27. S. Menezes, L. F. Schneemeyr, and H. J. Lewerenz, Appl. Phys. Lett., 38, 949 (1981). 28. L. Peraldo Bicelli and G. Razzini, Surf. Technol., 22, 115 (1984). 29. R. Noufi, R. Axton, C. Herrington, and S. K. Deb, Appl. CuInSe2 ELECTRODES 1939 Phys. Lett., 45, 668 (1984). 30. L. Fornarini and B. Scorsati, Electrochim. Acta, 28, 667 (1983). 31. O. P. Bahl, E. L. Evans, and Y. M. Thomas, Surf. Sci., 8, 473 (1967). High-Pressure Electrochemical Oxidation of Benzene at a Lead Dioxide Electrode in Aqueous Bisulfate Solutions at 25 ~ to 250~ Allen J. Bard* Department of Chemistry, University of Texas, Austin, Texas 78712 William M. Flarsheim** and Keith P. Johnston Department of Chemical Engineering, University of Texas, Austin, Texas 78712 ABSTRACT The oxidation of benzene at a lead dioxide electrode which produces predominantly benzoquinone, maleic acid, and carbon dioxide, has been investigated in aqueous NaHSO4 solutions as a function of temperature up to 250~ An increase in the benzene concentration does not increase the concentration of benzoquinone formed at high temperature, which is different from the behavior at 25~ The formation of biphenyl at high temperature was also discovered. A novel type of single-pass flow reactor for studying high temperature electrochemistry is described. The oxidation of benzene to benzoquinone at a lead dioxide electrode in aqueous sulfate solutions is limited by the low solubility of benzene in water. Clarke et al. have determined a reaction order with respect to benzene of 2 (1). Benzene solubility in water increases significantly with increasing temperature; the two fluids b e c o m e miscible at 297~ at a pressure of 243 bar (2). This study examines the effect of increasing temperature and increasing benzene concentration on the electrochemical oxidation of benzene on lead dioxide in the temperature range 25~176 Supercritical water has a combination of low dielectric constant and high dipole m o m e n t that make it useful for a n u m b e r of novel chemical applications. Water has a dipole m o m e n t of 1.84 debye, and at ambient conditions it is extensively hydrogen bonded. This gives rise to a high dielectric constant, 78 at 25~ making water an excellent solvent for ions and a poor one for nonpolar species. High temperature disrupts the hydrogen bonding and correlated orientation of water molecules (3) and decreases the density and thereby lowers the dielectric constant to 5.2 at the critical point (374~ 221 bar) (4). Because of the low dielectric constant, water in the critical region is an excellent solvent for organic molecules. The water dipoles still orient in the vicinity of an ion, however, and produce a locally high dielectric constant, so strong electrolytes remain dissolved and dissociated in supercritical water. The simultaneous solvation of both polar and nonpolar molecules makes supercritical water a powerful solvent. The MODAR process takes advantage of this superior solvent pow e r in using supercritical water as a reaction m e d i u m for the destructive oxidation of organic waste (5). Other workers have investigated the use of supercritical water at milder conditions to clean and liquify coal (6), and to hydrolyze plant material into useful fuels (7). In a previous paper, we described electroanalytical m e a s u r e m e n t s made in supercritical water at temperatures up to 390~ (8). An electrochemical cell was developed to operate at the extreme temperature and pressure of supercritical water. In addition, the voltammetric behavior Of water, KBr, KI, and hydroquinone was studied, and the diffusion coefficients of I- and hydroquinone were measured. Building on this experimental back*Electrochemical Society Active Member. **Electrochemical Society Student Member. ground, the present work is an expansion into the area of high-temperature electro-organic synthesis, specifically benzene oxidation. In supercritical water, high concentrations of nonpolar materials can be combined with strong electrolytes in a one-phase system, and this presents the possibility of synthetic routes that are not hindered by mass transfer across a phase boundary. Although temperatures above 250~ are not reported here, the apparatus and experimental procedures described could be used up to 375~ with only minor modification. The electrochemical oxidation of benzene was first studied near the end of the last'century (9) and has been discussed frequently in the literature (1, 10-14). Work through 1976 has been summarized by Clarke et al. (1). The desired product from the oxidation is benzoquinone, which can then be reduced to hydroquinone. Hydroquinone is used as an anti-oxidant in the manufacture of rubber and other products. Other major products from the oxidation are maleic acid and carbon dioxide. The specific overall electrode reactions involved in oxidizing benzene are shown in Fig. 1. The complete conversion of benzene to carbon dioxide requires the removal of 30 electrons and the participation of 12 water molecules. This full oxidation can occur readily at a platinum electrode (15). Lead dioxide is the only reported electrode material that produces large quantities of benzoquinone or maleic acid. A lead dioxide electrode will perform the first stage oxidation to benzoquinone readily in acidic sulfate media; however, the yield and current efficiency vary greatly d e p e n d i n g on the specific conditions of electrolysis. As the concentration of benzoquinone builds in the solution, the benzoquinone is usually oxidized further to maleic acid, accompanied by two moles of carbon dioxide. Clarke et al. (1) report that at very low over-voltage, the benzoquinone is not oxidized further. The one-step oxidation of benzene to maleic acid was studied extensively by Ito et al. (13). This pathway is important under most reaction conditions. Few previous workers analyzed the carbon dioxide generated during oxidation, and no one has discussed the pathway by which it is formed. This study shows that single-step oxidation of benzene to carbon dioxide can occur on lead dioxide, especially at high temperature. (The term single-step is used here to mean that once benzoquinone or maleic acid is formed and desorbed Downloaded 02 Feb 2009 to 146.6.143.190. Redistribution subject to ECS license or copyright; see http://www.ecsdl.org/terms_use.jsp J. Electrochem. Sac.: E L E C T R O C H E M I C A L 1940 SCIENCE AND TECHNOLOGY A u g u s t 1988 ENDELOCK ~*2H;z~ -6X *-6e- 0 ELECTROLYTE VESSEL ,, . LINE HEATER ~-D GAS / X ."%/ ~ ~kE COkk~'nON LIQUID I \ I FEEDSATURATOR Fig. 3. Schematic of apparatus for high-temperature, high-pressure electrosynthesis. stirred t a n k reactor. T h e saturator can be h e a t e d to 200~ in o r d e r to increase the c o n c e n t r a t i o n of b e n z e n e in the feed. T h e flow is controlled by a Milton Roy M i n i p u m p (Model 2396), w h i c h p r o v i d e s fresh electrolyte to the saturator. 6CO 2 Fig. 1. Oxidation reactions of benzene on a lead dioxide electrode. Adapted from Ito et el. (13). f r o m the electrode, t h e y are not further oxidized. No doubt, the o x i d a t i o n of b e n z e n e a d s o r b e d on the e l e c t r o d e i n v o l v e s m a n y e l e m e n t a r y steps. This w o r k h o w e v e r , is o n l y c o n c e r n e d w i t h t h e n e t result o f each e n c o u n t e r bet w e e n a b e n z e n e m o l e c u l e and the electrode.) This w o r k differs f r o m p r e v i o u s studies of b e n z e n e oxid a t i o n in t h a t a single-pass flow reactor is used instead of a stirred t a n k and the t e m p e r a t u r e r a n g e is m u c h larger (12, 13). T h e reactant v o l u m e u s e d in t h e s e p r e v i o u s studies was relatively large, e.g., 90-1500 c m 3, so l o n g runs w e r e n e c e s s a r y to build up m e a s u r a b l e quantities of product. T h e p r o d u c t s in solution w e r e continually e x p o s e d to furt h e r oxidation. In t h e p r e s e n t apparatus, the r e s i d e n c e t i m e of t h e electrolyte in the electrode r e g i o n is a b o u t 2s. The e l e c t r o d e area is large e n o u g h so that m e a s u r a b l e conv e r s i o n is a c h i e v e d in a single pass. P r o d u c t s f r o m the initial o x i d a t i o n are q u i c k l y r e m o v e d f r o m the e l e c t r o d e w i t h little o p p o r t u n i t y to be r e a d s o r b e d and u n d e r g o f u r t h e r oxidation. Thus, analysis of t h e results is s o m e w h a t simplified, since t h e p r o d u c t s are p r o b a b l y f o r m e d p r e d o m i n a n t l y b y single-step o x i d a t i o n of benzene; only t h r e e of t h e six reactions s h o w n in Fig. 1 n e e d be considered. Experimental Apparatus.--The e x p e r i m e n t s w e r e p e r f o r m e d in a h i g h - t e m p e r a t u r e and -pressure, t w o - e l e c t r o d e flow cell (Fig. 2). The cell b o d y is a 0.635 c m (1/4 in.)-od by 0.318 c m (% in.)-id, 30 cm (12 in.)-long a l u m i n a t u b e (99.8% A1203). A1203 was c h o s e n to avoid corrosion and spurious electric fields w i t h i n the cell. The t u b e is c o n n e c t e d to t h e endblocks using stainless steel S w a g e l o k fittings w i t h Teflon ferrules. The electrode leads pass t h r o u g h Teflon c o m p r e s sion fittings, w h i c h h a v e been d e s c r i b e d p r e v i o u s l y (8). All m e t a l parts are either 316 stainless steel or H a s t e l l o y Alloy C. T h e c o m p l e t e e x p e r i m e n t a l system, i n c l u d i n g t h e p u m p and feed vessels, is s h o w n s c h e m a t i c a l l y in Fig. 3. The cell is fed f r o m the saturator, a one-liter A u t o c l a v e E n g i n e e r s ' INLET ~\\\\\\x-,\xx,,.,xx,.-. ~ "~ - , o/ \ \ \ \ ~ T OUTLET Fig. 2. Diagram of high-temperature cell for electrosynthesis: (A) V4 in.-od alumina tube; (B) Hastelloy Alloy C endblock; (C) 316 SS SwageIok fittings; (D) Pb working electrode; (E) Pt counterelectrode and type K thermocouple; (F) main cell heater (Nichrome wire coil); (G) preheater (Nichrome wire coil); (H) endblock heater (cartridge heater). Electrodes.--The w o r k i n g e l e c t r o d e was c o n s t r u c t e d by w e l d i n g a 1 c m piece of p l a t i n u m onto a t a n t a l u m wire. T h e p l a t i n u m was w e l d e d to and w r a p p e d w i t h 0.05 c m t h i c k lead foil (99.9995% P b f r o m A E S A R division of J o h n son Matthey), so that the p l a t i n u m was c o m p l e t e l y covered. The lead was sealed and t r i m m e d with a soldering iron. T h e resulting e l e c t r o d e was 1.8 cm long, 0.3 c m wide, and 0.15 c m thick. Before use the electrode was rinsed in 5N nitric acid. I n t h e cell, the c u r r e n t path is along the axis of the cell, and b e c a u s e of solution resistance, only a portion of t h e w o r k i n g e l e c t r o d e participates in the oxidation. W h e n t h e w o r k i n g e l e c t r o d e is o x i d i z e d in the cell, lead d i o x i d e forms f r o m t h e tip to a location a b o u t 0.5 c m further a w a y f r o m the c o u n t e r e l e c t r o d e . Therefore, this is the area w h i c h is active d u r i n g electrolysis, w h i l e the r e m a i n i n g p o r t i o n passes v e r y little current. T h e c o u n t e r e l e c t r o d e consisted of a p l a t i n u m w i r e w e l d e d to the I n c o n e l 600 sheath of an u n g r o u n d e d therm o c o u p l e . P l a c e m e n t of t h e t h e r m o c o u p l e in the flowing s t r e a m was n e c e s s a r y to achieve a c c u r a t e and stable temp e r a t u r e control. S i n c e t h e c o u n t e r e l e c t r o d e was t h e red u c i n g e l e c t r o d e in t h e s e e x p e r i m e n t s , there was minim u m c o r r o s i o n of the t h e r m o c o u p l e sheath d u r i n g the project. F o r cyclic v o l t a m m e t r y , a lead electrode (0.15 c m diam) sealed in glass was used. A silver wire e l e c t r o d e was inserted into the h e a t e d portion of the cell as a r e f e r e n c e electrode, and a c o u n t e r e l e c t r o d e was a d d e d d o w n s t r e a m . Details of this p r o c e d u r e h a v e b e e n discussed p r e v i o u s l y (8). Procedure.--The electrolyte vessel was filled w i t h 290 mt of 0.2M NaHSO4 solution saturated w i t h b e n z e n e at r o o m t e m p e r a t u r e . D u r i n g long e x p e r i m e n t s , a second electrolyte v e s s e l c o u l d be filled and e x c h a n g e d w i t h t h e first o n e w i t h o n l y a b r i e f i n t e r r u p t i o n of the electrolysis. T h e saturator was filled w i t h 300 m l of b e n z e n e and 700 m l of 0.2M NaHSO4 solution. The NaHSO4 was r e a g e n t grade and t h e b e n z e n e was s p e c t r o s c o p i c grade. B o t h c h e m i c a l s w e r e u s e d as received. All water was purified w i t h a Millipore, Milli-Q r e a g e n t w a t e r system. I n p r e p a r a t i o n for e x p e r i m e n t s w i t h the feed b e n z e n e c o n c e n t r a t i o n h i g h e r t h a n the 25~ saturation value, t h e saturator was h e a t e d to the desired t e m p e r a t u r e , and the c o n t e n t s m i x e d to saturate the a q u e o u s phase. T h e phases w e r e t h e n allowed to separate before filling t h e cell. The flow of electrolyte into the saturator was small c o m p a r e d to the saturator v o l u m e , so b e n z e n e in the feed was not diluted d u r i n g an e x p e r i m e n t a l run. T h e f e e d p u m p was set to the desired flow rate, and t h e o u t l e t v a l v e was a d j u s t e d to give the desired b a c k pressure. B e c a u s e of t h e low flow rate, 1.3-1.4 ml/min, the outlet v a l v e had to be o p e r a t e d v e r y n e a r s h u t o f f w h e r e its p e r f o r m a n c e was not consistent. The s y s t e m p r e s s u r e had Downloaded 02 Feb 2009 to 146.6.143.190. Redistribution subject to ECS license or copyright; see http://www.ecsdl.org/terms_use.jsp O X I D A T I O N OF B E N Z E N E Vol. 135, No. 8 to be continually monitored, and the outlet valve adjusted. A ny system pressure that was at least 7 bar above the solm tion saturation pressure and relatively stable was considered acceptable. After the cell had been flushed with a few volumes of solution, the effluent was analyzed to insure that the feed contained no impurities that would interfere with the m ea s u r e m e n t of benzoquinone or maleic acid. All experiments were done at constant current. This m a d e calculation of current efficiency possible without the use of a coulometer. The narrow current path between the two electrodes gives rise to a large cell resistance, so that constant voltage experiments would have little meaning. The cell potential was monitored during the electrolysis and was relatively constant at any particular set of conditions. A value of 7.5V was typical at 25~ while it dropped to about 6V at 250~ due to lower solution resistance. The temperature of the solution at the working electrode was maintained with an Autoclave Engineers (Erie, PA) proportional-integral temperature controller (Model 520). The temperatures at the preheater, endblock heater, and transfer line heater, were monitored with thermocouples and controlled with Powerstat variable transformers. In e xpe r i m en t s conducted with the saturator at room temperature, the preheater was adjusted to between 10~ and 25~ below the desired electrolysis temperature and the e n d b l o c k heater approximately 25~ below the preheater. This minimized the heat load in the reaction zone, and helped stabilize the temperature at the working electrode. In experiments conducted with the saturator heated, the heaters b et ween the saturator and the reaction zone were adjusted to temperatures between that of the saturator and the cell. After all of the experimental parameters had been set, the system was given time to reach equilibrium. Three samples were collected to determine the reaction products: (i) a small liquid sample for immediate analysis of benzoquinone and maleic acid; (ii) a timed liquid sample, frozen in a Dry Ice-isopropyl alcohol bath for determination of benzene concentration and verification of flow rate; and (iii) a timed gas sample for determination of CO2. The operation of the saturator was tested by using it to me a s u re the solubility of benzene in pure water. 'The results are compared with the measurements of Tsonopoulos and Wilson in Fig. 4 (6). The average deviation bet w e e n these measurements and the literature values is 20%. This confirmed that the saturator was mixing the aqueous and organic phases well without entrainment of benzene in the feed. Analysis.--The concentrations of the soluble liquid products were measured using a high-pressure liquid 1 0 "2 ' I X' i 1941 chromatograph (HPLC) with a C-18 stationary phase and a variable wavelength detector. Tertiary butyl a m m o n i u m h y d r o x i d e was added to the mobile phase to ion pair with the maleic acid. Benzene concentration in the reactor effluent was also determined by HPLC. A v o l u m e of 5.0 ml of methanol was added to the frozen samples before bringing them to room temperature. The use of methanol induces total miscibility and lowers the partial pressure of benzene above the solution, which limits the loss of benzene during handling. The added methanol contained 1.96 mM nitrobenzene, which served as an internal standard. The concentrations of benzene and nitrobenzene in the m i x ed sample were determined. F r o m these data, the v o l u m e and concentration of benzene in the original frozen sample were calculated. Since the samples were timed, the sample v o l u m e could be used to calibrate the flow rate of the feed pump. Analysis of carbon dioxide proved difficult because m u c h of the carbon dioxide was dissolved in the liquid effluent. The chosen procedure is as follows. The samples were collected in inverted, 25 ml, graduated centrifuge tubes. The displaced liquid was 2.12M NaHSO4, which is sufficiently dense so that all liquid and gas from the reactor were collected. The tubes were capped with a rubber septum, inverted and stored. The duration of sample collection was set so that the sample tube contained an equal v o l u m e of liquid effluent and the original 2.12M NaHSO4 solution. After mixing, the liquid in the sample tube was a 1.22M solution of NaHSO4. The solubility of carbon dioxide in this liquid is k n o w n to be 0.5 ml/ml (17). After allowing the gas and liquid to reach equilibrium, the a m o u n t of CO2 in the gas phase was determined by gas chromatography, and the total amount of CO2 in the sample was calculated from Henry's law. Results and Discussion Feed saturated at room temperature.--The amounts of benzoquinone, maleic acid, and carbon dioxide generated by oxidation of benzene on a lead electrode at various temperatures are shown in Fig. 5. These are data from a single days run with feed saturated at 25~ The benzene concentration in the feed was 8.5 raM. The data presented in this figure, as well as results from other days, are given in Table I. There is some variability in the amount of product produced on the different days. These runs were made with different electrodes. Though every effort was made to construct identical electrodes, the amount of benzoquinone and maleic acid produced at 25~ varied between electrodes. In examining the variation in yield of these partial oxidation products with changing temperature, there were definite trends in all sets of data, and it is from these trends that conclusions may be made. The production of benzoquinone was always highest at 25~ There was a steady decline up to about 150~ after which the amount levels off at a minimal value. Clarke et al. (1) postulate that the oxidation of benzene to ben160 800 N CO r" .o 120 10 "3 U. __j,i'~ o J t and Wilson 11983) '~ ~ I ~ 600 80 400 40 200 0 X This Work 0 <>Maleic Acid 10 .4 0 I 100 , T I 200 ~ Fig. 4, Solubility of benzene in water vs. temperature, Data obtained with this apparatus are compared to the empirical relation derived by Tsonopoulosand Wilson (16). 0 = I 100 = I 200 0 300 T~ Fig. 5. Productsfrom the oxidation of benzene at varioustemperatures on lead dioxide, Feed: 0.2M NoHS04 saturated with benzene at 25~ (8.5 mM benzene). Flow rate = 1.3 mi/min. Current = 10 mA. Downloaded 02 Feb 2009 to 146.6.143.190. Redistribution subject to ECS license or copyright; see http://www.ecsdl.org/terms_use.jsp J. E l e c t r o c h e m . Soc.: E L E C T R O C H E M I C A L 1942 SCIENCE A u g u s t 1988 AND TECHNOLOGY Table I. Products from the oxidation of benzene at various temperatures. Concentrations are based on feed volume. Feed: 0 . 2 M NaHSO4, flow rate = 1.3 ml/min, current = 10 mA Oxidation products (~M relative to liquid feed) T~C Benzene concentration = 9.2 mM Rising temperature Falling temperature Benzene concentration = 8.5 mM Rising temperature Benzoquinone 25 100 150 200 250 150 100 25 25 80 140 200 250 43 • 25 • 7• 7• 6• 7• 30 • 28 • 86 • 80 • 36 • 28 • 26 • 4 2 1 1 1 1 3 9 4 3 Maleic acid CO2 85 • 9 111 • 11 59 • 6 47 • 5 43 • 4 56 • 6 102 • 10 62 • 6 42• 4 93 • 9 71• 7 26 • 3 26 • 3 zoquinone proceeds through a chemical reaction between b e n z e n e a n d lead d i o x i d e . I n a d d i t i o n , Clarke et al. prop o s e t h a t t h e o t h e r o x i d a t i o n p r o d u c t s are p r o d u c e d w h e n b e n z e n e is a t t a c k e d b y s o m e t y p e o f o x y g e n radical o n t h e e l e c t r o d e . W a b n e r a n d G r a m b o w h a v e f o u n d t h a t relatively h i g h c o n c e n t r a t i o n s o f h y d r o x y l r a d i c a l s (OH.) are f o r m e d d u r i n g o x y g e n e v o l u t i o n at a lead d i o x i d e elect r o d e (18), so OH. is p r o b a b l y t h e r e a c t i v e s p e c i e s called for in t h e C l a r k e m o d e l . S i n c e l e a d d i o x i d e is k n o w n to dec o m p o s e in air w h e n h e a t e d a b o v e 300~ (19), this m o d e l m a y e x p l a i n t h e d e c r e a s e in b e n z o q u i n o n e f o r m a t i o n w i t h increasing temperature. A series o f cyclic v o l t a m m o g r a m s w a s m a d e to s t u d y l e a d d i o x i d e f o r m a t i o n in s o l u t i o n as a f u n c t i o n o f t e m p e r a t u r e . T h e r e are t w o e l e c t r o c h e m i c a l r e a c t i o n s t h a t t a k e p l a c e as t h e p o t e n t i a l is s c a n n e d positive. T h e s u r f a c e o f t h e e l e c t r o d e is c o n v e r t e d to lead d i o x i d e 210 • 420 • 590• 650• 470• 720 • 640 • 250 • 570• 480• 530 • 510• 700• Current efficiency Benzoquinone Maleic acid All products (%) (%) (%) 40 80 120 130 140 140 130 50 6 3 1 1 1 1 4 4 11 10 5 3 3 100 110 140 140 34 44 23 19 17 22 40 25 16 35 27 10 10 44 69 76 81 60 90 92 42 77 76 72 61 81 t u r e s , total o x i d a t i o n to c a r b o n d i o x i d e b e c o m e s fast, a n d t h e a m o u n t o f m a l e i c acid p r o d u c e d d r o p s . T h e r e is n o d i s c u s s i o n in t h e l i t e r a t u r e as to w h y m a l e i c acid should be the major significant product, and others, e.g. p h e n o l , are a l m o s t a b s e n t . T h e c a r b o x y l i c acid g r o u p s c o u l d b e o x i d i z e d u n d e r t h e c o n d i t i o n s n e c e s s a r y to b r e a k o p e n t h e ring. A p o s s i b l e j u s t i f i c a t i o n for t h e lack o f furt h e r o x i d a t i o n o f m a l e i c acid is t h a t this s p e c i e s is less s t r o n g l y h e l d t h a n b e n z e n e , b e n z o q u i n o n e (or o t h e r aromatics) on the electrode surface and desorbs. At temperat u r e s a b o v e 100~ t h e o x i d a t i o n rate o f o r g a n i c m o l e c u l e s n e a r t h e s u r f a c e b e c o m e s fast e n o u g h to o v e r c o m e t h i s I 100 ~A ' 410 25=C q. bar ' 0.0 3.w0 PbSO4 + 2H20 -~ PbO2 + SO42= + 4H § + 2ea n d w a t e r is o x i d i z e d to o x y g e n 2H20 ~ 02 + 4H § + 4eA s c a n b e s e e n i n Fig. 6, at 25~ t h e s u r f a c e o x i d a t i o n f o r m s a d i s t i n c t w a v e at a b o u t 2.0V w h e r e t h e rate o f oxyg e n e v o l u t i o n is small. T h e r e f o r e , b e n z e n e o x i d i z e d at t h i s t e m p e r a t u r e will e n c o u n t e r PbO2 o n t h e e l e c t r o d e surface. A t 100 ~ a n d 200~ t h e s u r f a c e o x i d a t i o n w a v e m o v e s v e r y far p o s i t i v e a n d m e r g e s into t h e o x y g e n e v o l u t i o n c u r r e n t . T h i s is a r e s u l t o f PbO2 d e c o m p o s i t i o n t h r o u g h t h e following reaction I 500 ~A 1 100~ 10 bar I 4,0 I 3 ~ 0.0 PbO2 + SO42- + 2H § -~ PbSO4 + 1/2 02 + H20 T h e r e a c t i o n is v e r y s l o w at 25~ b u t b e c o m e s i m p o r t a n t at h i g h e r t e m p e r a t u r e s . S i n c e t h e PbO2 is c o n t i n u a l l y breaking down, the surface oxidation reaction m u s t be d r i v e n at a faster rate (i.e., m o r e p o s i t i v e potential) to c o v e r m o s t o f t h e s u r f a c e w i t h P b Q a n d p r o d u c e a " p e a k " in t h e v o l t a m m o g r a m . T h e i m p l i c a t i o n o f t h i s w i t h r e g a r d to b e n z e n e o x i d a t i o n is t h a t at h i g h t e m p e r a t u r e , t h e e l e c t r o d e s u r f a c e is n o t c o m p l e t e l y c o v e r e d b y l e a d d i o x i d e . T h e r e fore t h e r e is less PbO2 available for t h e p r o d u c t i o n o f b e n zoquinone, while the other reactions involving oxygen species adsorbed on the electrode surface continue. U p o n cooling, t h e e l e c t r o d e r e g a i n s m o s t o f its selectivity t o w a r d b e n z o q u i n o n e , as s h o w n in T a b l e I. It is n o t k n o w n w h y t h e activity o f t h e e l e c t r o d e is n o t c o m p l e t e l y r e s t o r e d at l o w e r t e m p e r a t u r e , b u t t h e f o r m a t i o n o f a film o v e r p a r t o f t h e e l e c t r o d e is c o n s i d e r e d likely. T h e g e n e r a t i o n of m a l e i c acid f r o m b e n z e n e is e n h a n c e d b y i n c r e a s i n g t h e t e m p e r a t u r e a b o v e 25~ T h e m a x i m u m y i e l d o f m a l e i c acid o c c u r s a r o u n d 100~ A f u r t h e r inc r e a s e i n t e m p e r a t u r e l o w e r s t h e y i e l d u n t i l a m i n i m u m is r e a c h e d a s y m p t o t i c a l l y at 200~ T h e f o r m a t i o n o f m a l e i c a c i d i n v o l v e s b r e a k i n g t h e a r o m a t i c r i n g w h i c h stabilizes benzene. A considerable amount of activation energy m u s t b e s u p p l i e d for o x y g e n o n t h e e l e c t r o d e to b r e a k t h e ring. T h i s a c c o u n t s for t h e r e g i o n o f i n c r e a s i n g maleic acid form a t i o n w i t h i n c r e a s i n g t e m p e r a t u r e . At h i g h e r t e m p e r a - I i 1000 I~A 200~ 30 t 4. f j bar i . i i . j i I 0.0 Fig. 6. Cyclic voltammograms of a lead electrode in 0.2M NaHSO4. Electrode area = 1.8 • 10 -2 cm 2. Scan rate = 1 V/s. Downloaded 02 Feb 2009 to 146.6.143.190. Redistribution subject to ECS license or copyright; see http://www.ecsdl.org/terms_use.jsp Vol. 135, No. 8 OXIDATION OF BENZENE rapid desorption, and the net production of maleic acid drops. As stated above, the m e a s u r e m e n t of carbon dioxide was the most difficult of the analyses to perform. The analysis was necessary in order to establish a current efficiency for the consumption of benzene. As can be seen in Table I, this current efficiency was always above 42%, indicating that benzene oxidation was always one of the major electrode reactions in the experiments. Table I also shows individual current efficiencies for the production of benzoquinone and maleic acid and reemphasizes the effect of temperature on their formation. Though there is significant uncertainty in some of the carbon dioxide measurements, a general trend can be seen in the data of Fig. 5 and Table I. Carbon dioxide production rises with increasing temperature. This fits the hypothesis presented for the behavior of maleic acid with temperature, and the knowledge that high temperature should favor complete oxidation of benzene. Feed saturated at high temperature.--Successful operation of the apparatus with the saturator at high temperature proved to be very difficult. The solution in the saturator becomes m u c h more compressible when heated. This made it m u c h harder to adjust the outlet valve to maintain the system at a stable flow rate, which was necessary for the electrochemical processes to reach steady state. Still sufficient data were obtained to conclude that with the electrode at high temperature, increasing the benzene concentration of the feed did not increasse the production of benzoquinone. Figure 7 compares the results of runs using feed saturated with benzene at 25~ with runs that used feed saturated at higher temperatures. In both cases, with the cell at 140 ~ and at 200~ the amount of benzoquinone p r o d u c e d drops slightly at the higher benzene concentration, though at 200~ the change is of the order of the accuracy of the measurement. The reason for this drop is not known, but it is clear that increasing the benzene concentration does not increase benzoquinone yield at high temperature. Apparently, at 140~ and above, the electrode character has changed so that the reaction products are not dependent on benzene concentration. The cyclic voltammetry shows that PbO2 is unstable at these temperatures, so the predominant reaction mechanism would be direct attack of benzene by oxygen radicals on the electrode surface. It was hoped that high benzene concentrations would saturate the electrode surface and limit the degree of oxidation so that m o r e benzoquinone would be produced, but this is not the case. Biphenyl.--A series of preliminary experiments were performed with a two-phase flow of benzene and water. The benzene layer was analyzed by gas chromatography (GC), and a peak with higher molecular weight than ben- Fig. 7. Effect of benzene concentration and temperature on product d~stribution from oxidation on lead dioxide. Feed: 0.2M NariS04. Flow rate 1.3 ml/min. Current 10 mA. = = 1943 Table II. Condttions necessaryfor the formation of biphenyl from benzene in 0.2M NaS04 solution. (+) Biphenylformed at these conditions. ( - ) Biphenyl not formed. (Blank) No data Experimental conditions Electrolysis of a two-phase mixture of benzene and 0.2M NaSO4. Electrolysis of 0.2M NaSO4 saturated with benzene. Two-phase mixture of benzene and 0.2M NaSO4 saturated with air at 30 bar. Electrodes removed from cell. Single-phase solution of 0.2M NaSO4 saturated with benzene and air at 1 bar. No current. 25~ Temperature 140~ 200~ - + - + + - - 300~ + - zene was noted. The peak was identified as biphenyl using GC/mass spectrometry~ An analytical procedure for determination of biphenyl in aqueous or organic solutions using H P L C was then established. A series of experiments was performed to determine what conditions were necessary for the formation of biphenyl and a possible mechanism for the reaction. A summary of the results is given in Table II. It is apparent from the data that the reaction does not proceed below 200~ The other important point is that the reaction is not electrochemical, but involves oxygen in solution. Based on this, the following reaction is proposed 2C6H6 + 1/2 02 --->C12H10 + H20 The reaction may take place in solution, or may be catalyzed by the alumina wails of the cell. No products of higher molecular weight, such as terphenyl, were found. Since this project was primarily concerned with electrochemical reactions, there was no further investigation of this reaction. Conclusions As temperature is increased, PbO2 decreases its selectivity toward partial oxidation of benzene. The first stage oxidation product, benzoquinone, is most efficiently produced at 25~ Current efficiencies from 6 to 10% were found at 25~ under the conditions described in this study. Higher efficiencies have been reported previously (1), but the electrochemical cells and experimental conditions used were not suitable for high temperature work. Production of maleic acid, the second major product from the oxidation of benzene, is enhanced by increasing the cell temperature above ambient. In the range 80 ~ 100~ current efficiency for the production of maleic acid averaged 40%, vs. 25% at 25~ Increasing the cell temperature above 100~ causes a drop in the amount of maleic acid recovered, as the rate of oxidation to CO~ proceeds more quickly. At higher temperatures, 140~176 the oxidation of benzene on a lead dioxide electrode proceeds rapidly to CO2. Only small amounts of benzoquinone and maleic acid are recovered in the liquid products. Increasing the concentration of benzene in the feed, by saturating the feed at higher temperatures, did not enhance, and may have been detrimental to, the formation of benzoquinone and maleic acid. At ambient temperature, the oxidation of benzene to benzoquinone is strongly dependent on benzene concentration (1), but at high temperature, the effect of increased benzene concentration is more than offset by the reduction in electrode selectivity. In addition to the electrochemical reactions studied, a noneleetroehemical reaction was discovered. At 200~ and above, in the presence of oxygen, benzene is coupled to produce biphenyl. The proposed mechanism is a partial oxidation of benzene to produce biphenyl and water. No higher molecular weight products such as terphenyl were identified, but since these are practically insoluble in aqueous solution, it is u n k n o w n whether any are formed. Downloaded 02 Feb 2009 to 146.6.143.190. Redistribution subject to ECS license or copyright; see http://www.ecsdl.org/terms_use.jsp 1944 J. Electrochem. Soc.: E L E C T R O C H E M I C A L Though operation at high temperature was found to be detrimental to the yield of benzoquinone from benzene oxidation, the electrochemical e q u i p m e n t described here can be used to study a wide range of high temperature aqueous processes, both electrochemically induced or monitored. The potential of chemical syntheses involving high concentrations of nonpolar organics in water has received little attention and holds m u c h promise for future discoveries. Acknowledgments W.M.F. is grateful to the Shell Foundation for support. We are indebted to Yu-Min Tsou for his assistance in this work and to Isaac Trachtenberg for his comments and advice. This research was funded by the Office of Naval Research and The University of Texas Separations Research Program. Manuscript submitted Aug. 10, 1987; revised manuscript received Dec. 7, 1987. REFERENCES 1. J. S. Clarke, R. E. Ehigamusoe, and A. T. Kuhn, J. Electroanal. Chem., 7@, 333 (1976). 2. J. P. Connolly, J. Chem. Eng. Data, 11, 13 (1966). 3. E. U. Franck, "Struct. Water Aqueous Solutions, Proc. Int. Symp.," 49-73 (1974). 4. M. Uem at s u and E. U. Franck, J. Phys. Chem. Ref. SCIENCE AND TECHNOLOGY A u g u s t 1988 Data, 9, 1291 (1980). 5. M. Modell, U.S. Pat. 4,338,119. 6. S. H. Townsend and M. T. Klein, Fuel, 64, 635 (1985). 7. M. J. Antal, C. P. DeAmeida, W.S. Mok, S.V. Ramayya, and J. C. Roy, Paper presented at the 109th National Meeting of the American Chemical Society, Chicago, S e p t e m b e r 1985. 8. W. M. Flarsheim, Y. Tsou, I. Trachtenberg, K. P.Johnston, and A. J. Bard, J. Phys. Chem., 90, 3857 (1986). 9. A. Renard, Compt. Rend., 91, 175 (1880). 10. F. Fichter a n d R . Stocker, Ber., 47, 2003 (1914). 11. A. Seyewetz and G. Miodon, Bull. Soc. Chim. Ft., 33, 449 (1923). 12. K. S. Udupa, G. S. Subramanian, and H. V. K. Udupa, Bull. Acad. Pol. Sci., 9, 45 (1961). 13. S. Ito, K. Sasaki, Y. Murakami, and H. Shiba, Denki Kagaku, 4@, 733 (1972). 14. B. Fleszar and J. Ploszynska, Electrochim. Acta, 30, 31 (1985). 15. J. O' M. Bockris, H. Wroblow, E. Gileadi, and B . J . Piersma, Trans. Faraday Soc., 61, 2531 (1965). 16. C. Tsonopoulos and G. M. Wilson, AIChE J., 29, 990 (1983). 17. M. K. Shchennikova, G. G. Devyatykh, and I.A. Korshunov, J. Appl. Chem. USSR, 30, 1149 (1957). 18. D. Wabner and C. Grambow, J. Electroanal. Chem., 195, 95 (1985). 19. M. I. Gillibrand and B. Halliwell, J. Inorg. Nucl. Chem., 34, 1143 (1972). The Anodic Oxidation of Galena in a Cationic Surfactant-Aqueous Sodium Hydroxide Emulsion Thomas C. Franklin,* Remigius Nnodimele, William K. Adeniyi, and David Hunt Chemistry Department, Baylor University, Waco, Texas 76798 ABSTRACT A study was made of the electro-oxidation of galena in Hyamine 2389 surfactant systems. It was found that during the oxidation, one could observe four oxidation waves in voltammetric curves. These were concluded to be the oxidation of the galena to (i) PbO and S, (ii) PbO and SO3 =, (iii) PbSO4, and (iv) PbO2 and SO4=: A study of the effect of the relation between the amount of galena in a suspension and the height of the highest peak in the voltammetric curve showed a complex relationship. At low concentrations of galena, the height varied with a regular periodicity indicating the formation on the electrode of multilayers of the Hyamine-galena micelle co m p l ex with the layers arranged in a manner similar to Langmuir-Blodgett films, alternating in nature from hydrophobic to hydrophilic to hydrophobic, etc. At higher concentrations of galena, it behaves as if one has simple monolayer adsorption. In a recent study of the electro-oxidation of iron pyrite in a cationic surfactant-styrene-aqueous sodium hydroxide emulsion (1) it was shown that the filming of the electrode allowed one to observe a series of reactions not observable in normal aqueous solutions. In addition it was shown that the surfactant solubilized the iron pyrite making it possible to obtain a wave that was sensitive to the concentration of iron pyrite (2). However, because of the formation of multilayers of surfactant on the electrode, the height of the voltammetric peak was a complicated function of the concentration. This is a report on a similar study of the oxidation of galena (lead sulfide) made in order to determine whether these techniques are of general use for the study of sulfide minerals. In connection with studies of mineral flotation processes, there have been a variety of studies of the electro-oxidation of a n u m b e r of sulfide minerals. These studies have been reviewed and discussed in the papers by Hayes et al. (3) and by Richardson et al. (4, 5). Their summaries of the results for the sulfide minerals including galena are that initial oxidation removes lead from the surface producing a sulfur rich film which upon further oxidation eventually produces sulfur. Electrochemical studies in * Electrochemical Society Active Member. basic solutions (6-10) have led to the conclusion that the first stable products are sulfur and PbO, Pb(OH)2, or HPbO2-, with secondary reactions that produced thiosulfate and sulfate. In this investigation, similar to the iron pyrite work, studies were made in a surfactant induced suspension of the galena in order to determine the relation between the a m o u n t of sulfide mineral and the height of the voltammetric peak. Studies were also made in a sandwich cell to delineate the reactions that are occurring. Experimental Surfactant suspensions in a beaker cell.--Similar to previous studies (11) the emulsion contained 35 ml o f a 2N sodium hydroxide solution, containing 3.5 ml of styrene and 3.5 mls of Hyamine 2389 (predominantly methyldodecylbenzyltrimethylammonium chloride) obtained from R o h m and Haas. Weighed samples of naturally occurring galena which had been ground in a mortar and sieved in a 279 (53 ~m) mesh screen were added to the emulsion after the residual voltammetric curves had become constant. The suspension was stirred with a magnetic stirrer and the sample was allowed to stand for 25 m i n in the stirred suspension before obtaining the voltammetric curve. S o m e voltammetric studies were done with lead sulfide prepared Downloaded 02 Feb 2009 to 146.6.143.190. Redistribution subject to ECS license or copyright; see http://www.ecsdl.org/terms_use.jsp
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