Confucius Institute at UC Davis: Understanding Jiu : The History and Culture of Alcoholic Beverages in China The Historical Development of Chinese Liquor Technology Dr.Li Hua College of Enology Northwest A&F University, Yangling,China March 26, 2015 College of Enology, NWSUAF Overview Introduction of Chinese Liquor Fermentation Starter Fermentation Process Distillation Summarization of Chinese Liquor Making College of Enology, NWSUAF Introduction of Chinese Liquor Jiu(酒)The Chinese word ‘酒’( Jiu ) In China, Jiu is the general term that describes all of alcoholic beverage, including Chinese liquor, rice wine, grape wine, beer, etc. Name of Chinese Liquor in Chinese Baijiu(白酒) Shaojiu(烧酒) The most famous fermented beverages in China One of the oldest distillates in the world Important role in the quality of Chinese life and culture College of Enology, NWSUAF Introduction of Chinese Liquor Classification according to aroma characteristics Strong: Luzhou Light: Fen Soy sauce: Moutai Sweet honey: Sanhua Miscellaneous: Xifeng Fermentation material only sorghum a mixture of wheat, barley, corn, rice, and sorghum College of Enology, NWSUAF Introduction of Chinese Liquor Production process Fermentation The fermentation is operated at 28–32℃ for few months under anaerobic conditions in a solid state Distillation The fermented grains are then distilled by steam to extract ethanol and other flavor compounds Blending After aging for years, these distillates are blended by experienced brewmaster to obtain the final products College of Enology, NWSUAF Fermentation Starter Daqu(大曲) • A mixture of cereals containing molds, yeasts and bacteria, as saccharification substrate and ethanol production during the brewing process of the Chinese liquor. Name in Chinese Qu(曲)is a source of enzymes necessary for the degradation of grains carbohydrates and proteins, and to supply a portion of substrate for fermentation. Da(大)means big, and Daqu is named to distinguish from Xiaoqu(小 曲), meaning the dimension of the Qu is bigger than Xiaoqu. College of Enology, NWSUAF Fermentation Starter The components of Daqu cereals, such as wheat, barley and (or) peas a mixed micro flora containing fungi, yeasts and bacteria microbial enzymes and metabolites an important flavor compounds which will contribute to the aroma of the final distillate Similar to some other solid fermentation products, Daqu also functions as the initial fermentation substrate for liquor making. College of Enology, NWSUAF Fermentation Starter The origin of Daqu The exact time of the origin of Daqu is unknown, a widespread theory is that it is a variant derived from wheat Qu for rice wine making, and developed in Yuan Dynasty (元朝1271-1368)when Chinese liquor was popularly spread. The earliest reference to Qu is found in the “Shang Shu” (Book of Documents), a book written in 500 B.C. (春秋时期) The earliest literature describing the process of Qu making is “Qi Min Yao Shu”, a book composed by Jia Simiao in 544 AD.(南北朝) College of Enology, NWSUAF Fermentation Starter Qu making in Song Dynasty (《Jiu Jing》 1090) Rice was mixed with flowers powder to form “cakes”. The best one were fragrant in smell, pungent in flavor, firm and light. Wheat flour was mixed with the cakes, and the mixture was leavened, added to the juice of ginger to form Bricks. The Bricks were incubated with heating until streaks were seen on the surface. Then the Bricks were strung and natural dried to the air. The dried Bricks were called Qu Bricks. The longer they were dried the higher quality they would have. College of Enology, NWSUAF Fermentation Starter 宋应星 Daqu making in Ming and Qing Dynasty (《Tian Gong Kai Wu》 1637) The wheat grains in the hulls were washed with well water and dried in the summer sun. They were ground into flour, mixed with the used water in above step and shaped into Bricks. The Bricks were wrapped and bound in mulberry paper and hung on to the air, to encourage the growth of yellow mold. After curing for forty-nine days, Daqu was ready to use. College of Enology, NWSUAF Fermentation Starter Present Daqu making The present production of Daqu has evolved from a simple artisanal scale to a large industrial process, but there is no essential difference from Qing Dynasty. The present technology specially addresses the attention to the temperature of the process. According to the incubation temperatures, Daqu can be divided into three types: Low temperature one (<45℃). Moderate temperature one (45–60℃). High temperature one (<60℃). College of Enology, NWSUAF Fermentation Starter Present Daqu making It is believed that the high temperature one enhances the aroma and flavor of the liquor during the production of distilled spirits. Nevertheless, the principle of the process has remained the same and can be summarized in five steps: ingredient formulation grinding and mixing Shaping Incubation maturation College of Enology, NWSUAF Fermentation Process The historical development of fermentation In Yue Ling (《月令》Monthly Ordinances) chapter of the Li Ji (Records of Ritual), an etiquette works collection before Qin Dynasty (221BC), one of the earliest description of Jiu, describe the considered six requisites for making good Jiu: the complete millet and rice the ferment and sprouted grain in season the soaking and heating cleanly conducted the water fragrant the pottery vessels in good condition the fire properly regulated for grinding and mixing College of Enology, NWSUAF Fermentation Process However, there is no literature showed the Chinese liquor fermentation before Ming Dynasty(1368-1644). As we discussed before, Daqu, as the fermentation starter of Chinese liquor, is a variant derived from wheat Qu for rice wine making, so we suppose that Chinese liquor fermentation is also derived from rice wine fermentation. During the late Song Chinese Jiu was divided into two major categories, rice wine and distilled wine (Chinese liquor), meaning Chinese liquor originated during Song Dynasty(960-1279). College of Enology, NWSUAF Fermentation Process “《Bei Shan Jiu Jing》”, written by Zhu Yizhong in the year 1117, described the fermentation process of rice wine, which is similar to the fermentation process of Chinese liquor, the difference is that after the fermentation of rice, Jiu was got by pressing, not by steaming. Jiang( 浆)made by wheat grains steeping in hot water turn naturally sour and concentrated. The concentrated Jiang was diluted with hot water and used to soak rice grain. The rice was then drained and steamed until soft. Then the cooling steamed rice was mixed directly with Qu, and layered with Jiang in the fermenter jar. When the fermentation was completed, the Jiu was separated by pressing the fermented mash. College of Enology, NWSUAF Fermentation Process Standard fermentation continued to be manufactured in the traditional way through Ming and Qing Dynasty. “《Xu ZunYi Fu Zhi》” redacted in 1936 recorded the fermentation process of Maotai liquor. The half batch of sorghum was steeped in hot water, then mixed with the good quality residual mash got last year without distillation, and steamed together. After they were cooled, mixed with Daqu and ready to ferment. After the fermentation in the mud cellar, they were mixed with the other 50% of sorghum, which had been smashed and steeped in hot water, and distilled together. The Jiu got in this step was added to the distilled grains, which was cooled and removed to the mud cellar to ferment for another one month. Then they were distilled again, the first outflow liquor was collected, whereas the second one was still added to the distilled grains. After they were cool, some new Daqu was added, and then fermented for another one month. This process was in circulation for eight times. College of Enology, NWSUAF Fermentation Process Fermentation Cellars During Chinese liquor production, the mud of cellars, containing sufficient quantity of beneficial microbes, plays an important role. After pre-inoculation of grains with Daqu for approximately 30 days of aerobic fermentation at 45–60℃, as saccharification substrate and ethanol production, the fermenting grains are transferred to a mud cellar with cover for further brewing at room temperature. During most stages of the month-long fermentation period, the cellar is an anaerobic environment with a high ethanol concentration. Mud cellars are routinely used in the batched anaerobic brewing process year after year. Older cellars produce better tasting liquor, with more complicated microbial communities. It is difficult to reproduce an artificial cellar with the same cellar-mud microbes. College of Enology, NWSUAF Fermentation Process Fermentation Cellars Fermentation Cellars from Yuan Dynasty (1271-1368) Jinxian, Jiangxi Modern Fermentation Cellars College of Enology, NWSUAF Distillation In the Chinese liquor making process, the distillation plays a critical role in linking the initial fermentation with the final blending. The distillation is to extract the flavor compounds from the fermented grains, which determines the yield and quality of the final product. However, the scholars have not a univocal interpretation about the origin time of the distilled spirits in China. College of Enology, NWSUAF Distillation The origin of distilled spirits in China Li Shizhen, a famous medical scientist of Ming Dynasty(1368-1644), was the earliest person to state the opinion. “《Ben Cao Gang Mu》” (The Great Pharmacopoeia), written by him in 1578, expounded that Chinese liquor making was not an ancient art, but first developed in Yuan Dynasty (1271-1368). College of Enology, NWSUAF A bronze-steamer of Jin (金) period (11151234) was discovered in a tomb near Chengde, Hebei province, in 1975, which is really a typical steamer, surmounted by an open pot with a A cross-section of the fully assembled vessel of the bronze-steamer of Jin Dynasty convex bottom which (1) The measured drawing of distiller: 1. Condenser pot, 2. Drain pipe, 3. Steamer, serves as a cooling 4. External flat ring 5. Convex bottom, 6. Circular gutter, 7. Drain tube. device. Distillation (2) The restored drawing of distiller: 1. Cold water, 2. Liquor vapour, 3. Stopper. 4. Condensed liquor, 5. Fermented mash, 6. Perforated grid, 7. Boiling water. College of Enology, NWSUAF Distillation An even more exciting discovery is the bronze vessel of the Shanghai Museum collection, which have been dated back to about the Eastern Han period (25220), more than 800 years before the Northern Song. The vessel is 53.9cm height, consists of two parts, the top part is a traditional steamer with a builtin grating as its bottom, the bottom part is the boiler. The bronze vessel in the Eastern Han period 1. Steamer, 2. Drain tube, 3. Boiler. 4. Condensing chamber, 5. Fermented mash, 6. Circular gutter, 7. Grid, 8. Return vent. College of Enology, NWSUAF Distillation The origin of distilled spirits in China Based on the evidence presented above it is clear that the technology of distilling already existed during the Eastern Han period (25-220), and it is worth noting that the type of equipment used in the Han was similar to what being used during the Jin period. Therefore, the possibility of the use of technology to produce distilled spirit certainly cannot be ignored before Ming Dynasty(1368-1644), although there was no direct documentation of Chinese liquor making. College of Enology, NWSUAF Distillation The origin of distilled spirits in China The distillers in both Ming and Qing Dynasties were similar to those of Jin and Yuan Dynasties. The main different feature was that distillers used during Ming and Qing Dynasties were larger in volume, which were more suitable for distillation operation in solid state. College of Enology, NWSUAF Distillation The evaluation of the quality of Chinese liquor In Ming and Qing Dynasty , the quality of Chinese liquor was evaluated after shaking the Chinese liquor, which is also used for the initial assessment of the spirits alcohol content : If there is small bubbles in the surface, the liquor is the best one If there is bigger and scatter bubbles, the liquor is the better one If there is no bubble, the liquor is not good. College of Enology, NWSUAF Distillation The distillation in 20 century in China There are two types of steamer: 1. The top mouth of the Hu, 2. The place for condensation 3. Water outlet 4. Cooling water 5. Handle 6. The pedestal of Hu 7. Outflux of distilled liquor The Hu type of distiller 1. Stove, 2. Boiler, 3. Perforated grid, on which fermented mash is placed, 4. Steamer, 5. Cover, containing circular gutter with drain tube, 6. Condenser, with convex cooling surface. one is Hu(壶)type, found in Tangshan, Hebei province in 1931, which was also used in Northeast China Region and Anhui province. College of Enology, NWSUAF Distillation The Guo type of distiller 1. Cold water, 2. Condenser, 3. Collecting bowl and tube, 4. Steamer, 5. Fermented mash, 6. Stove opening, 7. Fuel, 8. Boiling water, 9. Chimney Another one is Guo(锅)type, found in Fenyang, Shanxi province in 1933, which was also used in Sichuan province and Guizhou province. College of Enology, NWSUAF Distillation The distillation in 21 century in China The precision control of distilling operation is very important to determine the quality and quantity of spirits produced, especially the distilling rate and temperature. Some modern distillation equipment with good control of distillation rate and temperature, which can also separately collect spirits according to alcohol content and flavor characters automatically, has been widely used in distilleries. College of Enology, NWSUAF Summarization of Chinese Liquor Making The grains are milled, cooked, and subsequently mixed with the husk. Hot water (about 95 ℃) is added to adjust the moisture content to 55 %. After grains are cooled to 13–16 ℃, they are mixed with the Daqu powder. The mixture is fermented in mud cellar (3.4 m length, 1.8 m width, and 2.0 m height). Fermentation is typically carried out at 28–32 ℃ for 60 days under anaerobic conditions in solid-state. After fermentation, the liquor is distilled with steam and aged in sealed pottery jars to develop a balanced aroma. Most liquors are aged for about 1 year, some of them are aged for more than 3 years. The aged liquor is diluted with water and blended to obtain an ethanol content of 40–55 % for consistent quality in the finished products. College of Enology, NWSUAF Summarization of Chinese Liquor Making Thank You College of Enology, NWSUAF
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