EXERCISES Ex. 26–1 (FIN MAN); Ex. 11–1 (MAN) ($215,000/4,000) × 2,200 = $118,250 Ex. 26–2 (FIN MAN); Ex. 11–2 (MAN) a. Single Plantwide Factory Overhead Rate = $139,500 2,250 direct labor hours* = $62 per direct labor hour *Total direct labor hours: Budgeted Production Volume × Trumpets ........ Tubas .............. Trombones ..... Total ................ 1,400 units 400 900 Direct Labor Hours per Unit = 0.5 1.4 1.1 = = = × × × Direct Labor Hours 700 560 990 2,250 b. Single PlantDirect wide Rate Labor per Direct Factory Hours × Labor Hour = Overhead Trumpets .... 700 × Tubas .......... 560 × Trombones . 990 × Total ............ 2,250 $62 62 62 Factory Overhead per Unit (Factory Overhead ÷ Budgeted Production Volume) = $ 43,400 $43,400 ÷ 1,400 units = $31.00 = 34,720 $34,720 ÷ 400 units = $86.80 = 61,380 $61,380 ÷ 900 units = $68.20 $139,500 506 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–3 (FIN MAN); Ex. 11–3 (MAN) a. Single Plantwide Factory Overhead Rate = $55,200* 920 processing hours = $60 per processing hour *$82,800 $9,600 $18,000 The selling and administrative expenses are not factory overhead. *Total processing hours: Budgeted Production Volume (Cases) × Tortilla chips .. Potato chips ... Pretzels ........... Total ................ 2,500 4,400 1,200 8,100 Processing Hours per Case = 0.12 0.10 0.15 = = = × × × Processing Hours 300 440 180 920 b. Single Plantwide Factory OverProcessing head Rate per Factory Hours × Processing Hour = Overhead Tortilla chips Potato chips .. Pretzels .......... Total ............... 300 440 180 920 × × × $60 60 60 = = = Factory Overhead per Case (Factory Overhead ÷ Budgeted Production Volume) $18,000 $18,000 ÷ 2,500 cases = $7.20 26,400 $26,400 ÷ 4,400 cases = $6.00 10,800 $10,800 ÷ 1,200 cases = $9.00 $55,200 507 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–4 (FIN MAN); Ex. 11–4 (MAN) a. First, determine the total estimated labor hours consumed by the three products: Direct Labor Total Labor Volume × Hours per Unit = Hours Pistons ....................................... 6,000 × 0.15 Valves ........................................ 24,000 × 0.10 Cams .......................................... 1,000 × 0.30 Total estimated direct labor hours ............................................. = = = 900 2,400 300 3,600 Next, determine the plantwide overhead rate: Budgeted Factory Overhead Plantwide Allocation Base b. Direct Labor Hours per Unit Pistons ............ Valves ............. Cams ............... c. = $108,000 = $30.00 per dlh 3,600 direct labor hours Factory Overhead Cost per Unit ($30.00 × Direct Labor Hours per Unit) 0.15 0.10 0.30 Direct Labor Cost per Unit ($25 × Direct Labor Hours per Unit) $4.50 3.00 9.00 $3.75 2.50 7.50 FLINT ENGINE PARTS INC. Product Line Budgeted Gross Profit Reports For the Year Ended December 31, 2012 Pistons Valves Cams $252,000 $204,000 $56,000 $123,000 $ 78,000 $24,000 22,500 60,000 7,500 27,000 $172,500 72,000 $210,000 9,000 $40,500 Gross profit .................................................... $ 79,500 $ (6,000) $15,500 Gross profit percentage of sales .................. 31.5% –2.9% 27.7% Revenues (price × unit volume) .................... Direct materials (direct materials cost per unit × unit volume) .............................. Direct labor [direct labor cost per unit (b) × unit volume] ............................... Factory overhead [factory overhead cost per unit (b) × unit volume] ................ d. Valves have the lowest (and negative) gross profit as a percent of sales. Valves may require a higher price or lower cost to manufacture in order to achieve the same profitability as the other two products. 508 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–5 (FIN MAN); Ex. 11–5 (MAN) a. Production department factory overhead rates: Total factory overhead ............................. Direct labor hours ..................................... Departmental overhead rate .................... Pattern Department Cut and Sew Department $ 140,000 ÷ 2,000 dlh $ 70.00/dlh $207,000 ÷ 2,300 dlh $ 90.00 /dlh b. Product cost allocation: Small Glove Pattern Department Cut and Sew Department Total factory overhead per small glove 0.05 dir. labor hr.× $70/dlh 0.07 dir. labor hr.× $90/dlh = = $3.50 6.30 $9.80 Medium Glove Pattern Department Testing Department Total factory overhead per medium glove 0.06 dir. labor hr.× $70/dlh 0.09 dir. labor hr.× $90/dlh = = $ 4.20 8.10 $12.30 Large Glove Pattern Department Testing Department Total factory overhead per large glove 0.07 dir. labor hr.× $70/dlh 0.11 dir. labor hr.× $90/dlh = = $ 4.90 9.90 $14.80 Ex. 26–6 (FIN MAN); Ex. 11–6 (MAN) a. Plantwide factory overhead rate: Budgeted Factory Overhead Plantwide Allocation Base = $810, 000 = $90.00 per dmh 9, 000 direct machine hours Product costs: Desktop Portable $90 per dir. mach. hr. × $90 per dir. mach. hr. × 1.5 dmh 3.0 dmh = = $135 $270 509 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–6 (FIN MAN); Ex. 11–6 (MAN) (Concluded) b. Department factory overhead rates: Production department overhead ........... Direct machine hours ............................... Production department overhead rate .... Assembly Department Testing Department $ 210,000 ÷ 3,000 dmh $ 70.00/dmh $600,000 ÷ 6,000 dmh $ 100.00/dmh Product cost allocation: Desktop Assembly Department Cut and Sew Department Total factory overhead per desktop 0.5 dir. mach. hr. 1.0 dir. mach. hr. × $70/dmh × $100/dmh = $ 35 = 100 $135 Portable Assembly Department Cut and Sew Department Total factory overhead per portable 1.0 dir. mach. hr. × $70/dmh 2.0 dir. mach. hrs. × $100/dmh = $ 70 = 200 $270 c. The factory overhead determined under the single plantwide factory overhead rate and multiple production department factory overhead rate methods are the same. This is because the ratio of direct machine hours used by each product from the two departments is the same. The desktop machine uses 0.50 direct machine hour in the Assembly Department and 1.00 hour in the Testing Department, or a ratio of 1:2. The portable computer uses 1.00 direct machine hour in the Assembly Department and 2.00 hours in the Testing Department, also for a ratio of 1:2. Thus, even though the two production department overhead rates are different, this is not sufficient for the plantwide rate to cause product cost distortion. Thus, Peach should consider remaining with the easier single plantwide rate method in this circumstance. 510 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–7 (FIN MAN); Ex. 11–7 (MAN) a. Plantwide factory overhead rate: Budgeted Factory Overhead Plantwide Allocation Base = $800,000 = $125 per dlh 6,400 direct labor hours Product costs: Gasoline engine Diesel engine $125 per dir. labor hr. × 3 dlh = $375 $125 per dir. labor hr. × 3 dlh = $375 b. Department factory overhead rates: Total production department factory overhead .................................................... Direct labor hours ........................................ Production department overhead rate ....... Fabrication Department Assembly Department $576,000 ÷ 3,200 dlh $ 180/dlh $224,000 ÷ 3,200 dlh $ 70/dlh Product cost allocation: Gasoline engine Fabrication Department Assembly Department Total factory overhead per gasoline engine 0.8 dir. labor hr. × $180/dlh 2.2 dir. labor hrs. × $70/dlh = = $144 154 $298 Diesel engine Fabrication Department Assembly Department Total factory overhead per diesel engine 2.2 dir. labor hrs. × $180/dlh 0.8 dir. labor hr. × $70/dlh = = $396 56 $452 511 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–7 (FIN MAN); Ex. 11–7 (MAN) (Concluded) c. Management should select the multiple department factory overhead rate method of allocating overhead costs. The single plantwide factory overhead rate method indicates that both products have the same factory overhead of $375 per unit. This is because each product uses a total of 3 direct labor hours per unit. However, each product uses these 3 direct labor hours much differently. The gasoline engine consumes 0.8 hour in the expensive Fabrication Department and 2.2 hours in the less expensive Assembly Department. The opposite is the case for diesel engines. Thus, the multiple production department rate method avoids the cost distortions of the single plantwide rate method by accounting for the overhead in each production department separately. In this case, there are both production department rate differences across the departments and differences in the ratios of allocation-base usage of the products across the departments (0.8:2.2 vs. 2.2:0.8). These conditions will cause the single plantwide rate method to distort product costs. Ex. 26–8 (FIN MAN); Ex. 11–8 (MAN) Activity Accounting reports Customer return processing Electric power Human resources Inventory control Invoice and collecting Machine depreciation Materials handling Order shipping Payroll Production control Production setup Purchasing Quality control Sales order processes Activity Base Number of accounting reports Number of customer returns Kilowatt hours used Number of employees Number of inventory transactions Number of customer orders Number of machine hours Number of material moves Number of customer orders Number of payroll checks processed Number of production orders Number of setups Number of purchase orders Number of inspections Number of sales orders Ex. 26–9 (FIN MAN); Ex. 11–9 (MAN) a. Sales order processing activity rate: $78,300 ÷ 4,350 sales orders = $18 per sales order b. China sales order processing cost: $18 × 1,790 sales orders = $32,220 512 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–10 (FIN MAN); Ex. 11–10 (MAN) A B 1 2 Activity 3 4 5 6 Fabrication Assembly Setup Inspecting Production 7 scheduling Purchasing 8 C Stationary Bicycle D E ActivityBase Activity Activity Usage × Rate = Cost 1,750 mh $24/mh $42,000 450 dlh $10/dlh 4,500 49 setups $50/setup 2,450 320 insp. $24/insp. 7,680 60 prod. $11/ orders prod. ord. 660 190 $9/ purch. ord. purch. ord. 1,710 9 Total 10 Number of units 11 Activity cost per unit F Treadmill G ActivityBase Activity Activity Usage × Rate = Cost 965 mh $24/mh $23,160 156 dlh $10/dlh 1,560 15 setups $50/setup 750 310 insp. $24/insp. 7,440 10 prod. $11/ orders prod. ord. 110 100 $9/ purch. ord. purch. ord. 900 $59,000 ÷ 500 $ 118 $33,920 ÷ 160 $ 212 Ex. 26–11 (FIN MAN); Ex. 11–11 (MAN) a. A 1 Activity 2 Casting 3 Assembly 4 Inspecting Setup 5 Materials 6 handling B Budgeted Activity Cost ÷ $106,400 52,800 17,080 33,600 35,700 C D Total ActivityActivity Base = Rate 3,800 mh $28 mh 3,300 dlh $16 dlh 1,220 insp. $14/insp. 240 $140/setup setups 850 $42/load loads b. A 1 2 Activity 3 Casting 4 Assembly 5 Inspecting Setup 6 B C D Entry Lighting Fixtures ActivityBase Activity Activity Usage × Rate = Cost 2,600 mh $28 mh $72,800 1,000 dlh $16 dlh 16,000 900 insp. $14/insp. 12,600 180 setups $140/setup 25,200 Materials handling 600 loads 8 Total activity cost 9 Number of units 10 Activity cost per unit 7 $42/load 25,200 $151,800 ÷ 7,500 $ 20.24 E F G Dining Room Lighting Fixtures ActivityBase Activity Activity Usage × Rate = Cost 1,200 mh $28 mh $33,600 2,300 dlh $16 dlh 36,800 320 insp. $14/insp. 4,480 60 setups $140/setup 8,400 250 loads $42/load 10,500 $93,780 ÷ 3,000 $ 31.26 513 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–12 (FIN MAN); Ex. 11–12 (MAN) a. A 1 2 Factory overhead 3 Activity base 4 Activity rate B C Procurement Scheduling $ 121,000 $ 8,140 ÷ 1,100 purch. ords. ÷ 370 prod. ords. $ 110/purch. ord. $ 22/prod. ord. D Materials Handling $21,000 ÷ 700 moves $ 30/move E Product Development $22,440 ÷ 170 ECOs $ 132/ECO b. A B C Ovens 1 D ActivityBase Activity Usage × Rate Procurement 700 purch. $110/purch. 3 orders order Scheduling 250 prod. $22/prod. 4 orders order Materials 5 handling 420 moves $30/move Product 6 development 120 ECOs $132/ECO 7 Total 8 Unit volume 9 Activity cost per unit 2 Activity E Activity = Cost $ 77,000 5,500 12,600 15,840 $110,940 ÷ 2,000 $ 55.47 F Refrigerators G ActivityBase Activity Activity Usage × Rate = Cost 400 purch. $110/purch. orders order $ 44,000 120 prod. $22/prod. orders order 2,640 280 moves $30/move 50 ECOs $132/ECO 8,400 6,600 $ 61,640 ÷ 1,541 $ 40.00 Ex. 26–13 (FIN MAN); Ex. 11–13 (MAN) a. Single plantwide rate: Indirect Labor $270,000 = = $90 per direct labor hour Plantwide Allocation Base 3,000 direct labor hours Direct Labor Plantwide Hours × Rate = CDs DVDs 1,500 1,500 × × $90/dlh $90/dlh = = Indirect Labor Cost $135,000 $135,000 ÷ Units = Indirect Labor Cost per Unit ÷ 75,000 = ÷ 75,000 = $1.80 $1.80 b. Activity-based rates: Budgeted activity cost* ....... Activity base......................... Activity rate .......................... Setup $ 108,000 ÷ 1,600 setups $ 67.50/setup Production Support $ 162,000 ÷ 3,000 dlh $ 54/dlh *Setup activity cost = $270,000 × 40% = $108,000 Production support activity cost = $270,000 × 60% = $162,000 514 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–13 (FIN MAN); Ex. 11–13 (MAN) (Concluded) c. A B 1 2 Activity ActivityBase Usage × 500 setups 3 Setup Production 4 Support 1,500 dlh 5 Total 6 Units 7 Activity cost per unit C CDs D Activity Rate $67.50/setup Activity = Cost $ 33,750 $54/dlh 81,000 $114,750 ÷ 75,000 $ 1.53 E F DVDs ActivityBase Activity Usage × Rate 1,100 setups $67.50/setup 1,500 dlh $54/dlh G Activity = Cost $ 74,250 81,000 $155,250 ÷ 75,000 $ 2.07 d. The per-unit indirect labor costs in (a) are distorted because setup activity is consumed by the products in a different ratio from the direct labor. CDs required 500 setups over a volume of 75,000 units (or 150 units per production run), while DVDs required 1,100 setups over the same volume (approximately 68 units per production run). The activity-based costing method properly allocates the setup-related activity so that the DVDs, the setup-intensive product, receive a larger portion of the setup activity cost, while the CDs receive a smaller portion. The single rate system allocates overhead only on the basis of direct labor hours. Since the direct labor hours are equal for each product, the allocated indirect labor will also be equal. Again, this is clearly a distortion, since the setup activity (40% of the indirect labor) is not consumed equally by each product. 515 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–14 (FIN MAN); Ex. 11–14 (MAN) a. Production department factory overhead rates: Assembly Department Factory overhead ................................................. Direct labor hours ................................................ Production department factory overhead rate .. $ 108,000 ÷ 2,000 $ 54/dlh Test and Pack Department $ 70,000 ÷ 2,000 $ 35/dlh b. A B Activity AllocationBase Usage × 1 2 Assembly 500 dlh Department Test and Pack 4 Department 1,500 dlh 3 5 Total 6 Units 7 Factory overhead cost per unit C Blender D E F Toaster Oven G Activity Rate Activity = Cost AllocationBase Usage × Activity Rate Activity = Cost $54/dlh $27,000 1,500 dlh $54/dlh $81,000 $35/dlh 52,500 500 dlh $35/dlh 17,500 $79,500 ÷ 5,000 $ 15.90 $98,500 ÷ 5,000 $ 19.70 516 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–15 (FIN MAN); Ex. 11–15 (MAN) a. Activity rates: Assembly Activity Budgeted activity cost Activity base................ Activity rate ................. 1 2 Test and Pack Activity Setup Activity $ 13,0002 ÷ 2,000 dlh $ 6.50/dlh $114,000 ÷ 150 setups $ 760/setup $ 51,0001 ÷ 2,000 dlh $ 25.50/dlh $108,000 $57,000 $70,000 $57,000 b. Product factory overhead costs: A B 1 2 3 4 5 6 7 8 Activity ActivityBase Usage × C Blender Activity Rate D Activity = Cost Assembly activity 500 dlh $25.50/dlh Test and pack activity 1,500 dlh $6.50/dlh Setup activity 100 setups $760/setup Total Units Factory overhead cost per unit E ActivityBase Usage × F Toaster Oven Activity Rate G = Activity Cost $ 12,750 1,500 dlh $25.50/dlh $ 38,250 9,750 76,000 $ 98,500 ÷ 5,000 $ 19.70 $6.50/dlh $760/setup 3,250 38,000 $ 79,500 ÷ 5,000 $ 15.90 500 dlh 50 setups Note to Instructors: If you assigned both Ex. 26–14 and Ex. 26–15, then you can make the following observations: The activity-based costing approach provides unit factory overhead cost information that is opposite to that of the multiple production department factory overhead rate method. The reason is that the multiple production department factory overhead rate method allocates all factory overhead to the products on the basis of direct labor hours. However, factory overhead includes the setup activity. Setup activity is consumed by the products in ratios that are not equal to their direct labor consumption. Indeed, the blender uses twice as much setup activity as the toaster oven. The activity-based costing method correctly accounts for this difference, while the multiple production department factory overhead rate method incorrectly assumes that this activity is equal to both products (proportional to the direct labor hours or volume of production). Thus, the management of Gourmet Appliance should be encouraged to use activity-based costing information for product-based decisions. 517 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–16 (FIN MAN); Ex. 11–16 (MAN) a. Product Volume Class Low Medium High Column A Column B Column C Single Rate Overhead Allocation per Unit ABC Overhead Allocation per Unit Percent Change in Allocation (Col. B – Col. A)/Col. A $36.001 36.003 36.005 $68.642 35.734 30.946 90.7% –0.8% –14.1% 1 (28 hours × $180/hour)/140 units [(28 hours × $145/hour) + (15 setups × $220/setup) + (45 sales orders × $50/sales order)]/140 units 3 (240 hours × $180/hour)/1,200 units 4 [(240 hours × $145/hour) + (14 setups × $220/setup) + (100 sales orders × $50/sales order)]/1,200 units 5 (1,000 hours × $180/hour)/5,000 units 6 [(1,000 hours × $145/hour) + (10 setups × $220/setup + (150 sales orders × $50/sales order)]/5,000 units b. The machine hour rate is greater under the single rate method than under the activity-based method because all the factory overhead is allocated by machine hours under the single rate method. However, only a portion of the factory overhead is allocated under the machine rate method using activitybased costing. The remaining factory overhead is allocated using the other two activity rates. Thus, the numerator for determining the machine hour rate under activity-based costing must be less than the numerator under the single machine hour rate method. c. Column C indicates that under activity-based costing the low-volume product has a higher per-unit cost than calculated under the single rate method. In contrast, under activity-based costing the high-volume product has a lower per-unit cost than calculated under the single rate method. This result will occur when there are activities that occur in proportions different from their volumes. In this case, lower-volume products have setups and sales orders occurring in higher proportions of total setups and sales orders than their proportion of machine hours to total machine hours. The opposite is the case for the high-volume product. Thus, the lower-volume products are produced and ordered in smaller batch sizes compared to the higher-volume product. This implies that Whirlpool may wish to simplify its product line by eliminating some of the low-volume products or by attempting to reduce the overall cost of setup and sales order processing activities. Note: The sum of the total overhead from Columns A and B is not equal because there are only three representative products, not all of the products. 2 518 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–17 (FIN MAN); Ex. 11–17 (MAN) The selling and administrative expenses should not be allocated on the basis of relative sales dollars. The two product lines have very different attributes. The commercial product is relatively inexpensive to sell, while the home product has a number of additional costs associated with it. As a result, the relative sales dollar method of allocation will distribute too much selling and administrative cost to the commercial product and too little to the home product. The commercial product receives twice as much selling and administrative expense as the home product because it has twice the sales. An activity-based approach would trace the selling and administrative costs to the products based upon their actual consumption of activities. Such an allocation would show the commercial product to be more profitable than indicated and the home product to be less profitable than indicated. Ex. 26–18 (FIN MAN); Ex. 11–18 (MAN) a. Sales order processing activities: Number of Sales Orders Generators ................ Air compressors ....... Total ........................... 870 1,193 × Activity Rate = Activity Cost × × $50 50 = = $ 43,500 59,650 $103,150 Activity Rate = Activity Cost = = $ 31,500 100,350 $131,850 Post-sale customer service activities: Number of Service Requests × Generators ................ Air compressors ....... Total ........................... 140 446 × × $225 225 Note: $103,150 + $131,850= $235,000, which is the total selling and administrative expense reported in the exercise. 519 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–18 (FIN MAN); Ex. 11–18 (MAN) (Concluded) b. VOLT-GEAR, INC. Product Profitability Report For the Year Ended December 31, 2012 Generators Revenues ........................................... Cost of goods sold ........................... Gross profit ....................................... Sales order processing .................... Post-sale customer service ............. Total selling and administrative Expense ......................................... Income from operations ................... Air Compressors Total $1,250,000 900,000 $ 350,000 $ 43,5001 31,5002 $800,000 600,000 $200,000 $ 59,6503 100,3504 $ 2,050,000 1,500,000 $ 550,000 $ 103,150 131,850 $ 75,000 $ 275,000 $160,000 $ 40,000 $ 235,000 $ 315,000 28.00% 25.00% 22.00% 5.00% Gross profit as a percentage of sales Income from operations as a percentage of sales ...................... 1 $43,500 = 870 sales orders × $50/sales order 2 $31,500 = 140 service requests × $225/service request $59,650 = 1,193 sales orders × $50/sales order 3 4 $100,350 = 446 service requests × $225/service request. c. The complete product profitability report provides much greater insight than did the original report. The air compressors have the lower income from operations to sales percentage because the product is a heavy user of VoltGear’s sales and service activities. The air compressors are ordered in small quantities (hence a high number of sales orders) and have a high amount of post-sale service. All of these factors cause the air compressors to have less income from operations as a percent of sales than generators. In contrast, relative to the sales volume, the generators have much less activity and thus have the higher income from operations as a percent of sales. Volt-Gear can respond to this situation by rationing the amount of service to the air compressor product line, charging air compressor customers for some of the services, reducing the number of service requests by improving the product, or raising the price on the air compressors. 520 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–19 (FIN MAN); Ex. 11–19 (MAN) a. SCHNEIDER ELECTRIC Customer Profitability Report For the Year Ended December 31, 2010 (assumed data) Customer 1 Customer 2 Customer 3 Revenue ........................................................ Cost of goods sold ....................................... Gross profit................................................... Customer service activities: Bid preparation ...................................... Shipment ................................................ Support standard items ........................ Support nonstandard items .................. Total customer service activities ................ Income from operations after customer service activities .................................... Gross profit as a percent of sales ................. Income from operations after customer service activities as a percent of sales . $ 32,300 19,380 $ 12,920 $ 21,500 11,180 $ 10,320 $ 26,000 12,480 $ 13,520 $ 2,2001 2522 1,0803 1,3124 $ 4,844 $ 1,320 414 864 2,132 $ 4,730 $ 4,840 756 1,224 4,100 $ 10,920 $ 8,076 $ 5,590 $2,600 40% 48% 52% 25% 26% 10% Customer service activities are determined by multiplying the activity rate by the activity usage quantity for each customer. The calculations for Customer 1 are: 1 $220 × 10 bid requests = $2,200 $18 × 14 shipments = $252 3 $24 × 45 standard items = $1,080 4 $82 × 16 nonstandard items = $1,312 2 b. The gross profit as a percent of sales indicated that Customer 1 was the least profitable, while Customer 3 was the most profitable. After deducting the activity costs associated with customer service activities, Customer 3 became the least profitable, while Customer 1 became nearly as profitable as Customer 2. The reason is because Customer 3 consumed much more customer service activities than did either Customer 1 or Customer 2. Apparently, Customer 3 ordered nonstandard products that required specialized bid requests. In addition, Customer 3 required more shipments, indicating smaller shipments to a customer’s location, rather than a few large shipments. 521 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–20 (FIN MAN); Ex. 11–20 (MAN) a. A B 1 2 3 4 5 6 7 8 Activity Activity Usage × Room and meals 8 days Radiology 5 images Pharmacy 6 orders Chemistry lab 5 tests Operating room 5.5 hrs. Total cost C Patient Barns Activity Rate D E Activity Usage × F Patient Powell Activity Rate Activity = Cost $220/day $290/image $45/order $85/test $1,760 1,450 270 425 $920/hour 5,060 $8,965 Activity = Cost 3 days 2 images 4 orders 2 tests $220/day $290/image $45/order $85/test $ 660 580 180 170 $920/hour 1,380 $2,970 1.5 hrs. G b. Patient Barns apparently had a more serious condition than did Patient Powell. Patient Barns required more operating room hours, more tests and images, and more days to recover than did Patient Powell. Thus, the activity cost to Patient Barns is nearly three times that of Patient Powell. 522 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part. Ex. 26–21 (FIN MAN); Ex. 11–21 (MAN) a. SAFEGUARD INSURANCE COMPANY Product Profitability Report For the Year Ended December 31, 2013 Premium revenue ................................. Less estimated claims ......................... Underwriting income............................ Administrative activities:* New policy processing .................. Cancellation processing ............... Claim audits ................................... Claim disbursements processing Premium collection processing.... Total administrative expenses...... Income from operations ...................... Income from operations as a percent of premium revenue Auto $ 4,800,000 3,360,000 $ 1,440,000 $ $ $ Workers’ Comp. $ 5,200,000 3,640,000 $ 1,560,000 Homeowners $ 6,800,000 4,760,000 $ 2,040,000 165,000 88,000 128,000 52,000 210,000 643,000 797,000 $ 187,500 44,000 40,000 23,400 45,000 $ 339,900 $ 1,220,100 $ 510,000 396,000 320,000 91,000 390,000 $ 1,707,000 $ 333,000 17% 23% 5% *The activity costs are determined by multiplying the activity rate by the activitybased usage quantity. For example, the administrative activity costs for the Auto line is as follows: $165,000 = 1,100 new policies × $150 per new policy $88,000 = 400 cancellations × $220 per cancellation $128,000 = 320 audits × $400 per claim audit $52,000 = 400 disbursements × $130 per disbursement $210,000 = 7,000 premiums collected × $30 per collection b. All three insurance lines have the same percentage of underwriting income to premium revenue (30%). The differences among the insurance lines are in the way they consume administrative activities. For example, the Homeowners insurance line has the least profitability due to its high use of administrative activities. Specifically, the Homeowners line has smaller and more frequent claims that require more auditing and disbursement processing than do the other two lines. In addition, the Homeowners line is having a much higher rate of cancellation relative to the other two lines (over 50% of new policies). Lastly, the Homeowners line has more premium collections compared to the other two lines. Possibly, the Homeowners line is collected in smaller amounts from more customers than the other two lines. In contrast, the Workers’ Compensation line consumes the fewest administrative activities, causing it to be very profitable. The Auto line is in between these two. 523 © 2012 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
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