UCTEA Chamber of Metallurgical & Materials Engineers The Conversion of Strontium Sulfate to Strontium Carbonate by Using Hydrometallurgical Method Abstract SrCO3 produced from SrSO4, which is the main compound in celestite concentrate, is used for the production of strontium metal or its compounds. SrCO 3 can be produced from celestite ore by Direct Carbon Reduction Method or by Conversion Method using alkaline Na2CO3 solution. For the industrial use of SrCO3 produced according to the methods mentioned above, it is necessary to eliminate alkaline contaminations.It is possible to obtain alkaline free product by conversion SrSO4 to SrCO3 by hydrometallurgical method using (NH4)2CO3 solution. In this work, the effects of CO32- ion concentration, particle size and temperature on the conversion reaction rate were investigated using (NH4)2CO3 containing solutions. The commercially available product (NH4)2CO3 is an equimolar mixture of ammonium carbamate and ammonium bicarbonate. This mixture is dissolved/hydrolyzed in water to obtain CO32- ion containing solution. SrSO4 is converted to porous SrCO3 by reacting with CO32- ions in the solution pseudomorphically and the produced SO42- ions pass to the solution. The conversion reaction proceeds by equimolar counter diffusion of SO 42- and CO32- ions through the pores of SrCO3 layer. It was determined that the rate determining step is the ion – exchange reaction. XRD, SEM and simultaneous DTA-TG analytical techniques were usedfor the phase characterization of the celestite concentrate and the solid reaction products. 1. Introduction The black ash method and the double decomposition method are used to produce SrCO3. In the first method SrS is produced by calcination of SrSO4 with coke at 1273-1473 K and the SrS is dissolved in hot water. IMMC 2016 | Mert Zorağa, Cem Kahruman, İbrahim Yusufoğlu İstanbul University - Türkiye The solution treated with solutions containing CO32ions [2]. In the second method, SrSO4 is reacted directly with CO32- ions containing solutions to produce SrCO3 [3-7]. In the recent years, mechanochemical processes [8-12] and hydrothermal methods [13-15] have been used to convert SrSO4 to SrCO3. 2. Experimental Procedure Crushed, ground and enriched SrSO4 concentrate was obtained from Barit Maden Turk A.S..The SrSO4 concentrate was wet sieved and the fraction of – 315 + 250, – 180 + 150 and – 125 + 90 ȝm particle sizes were collected. The concentrate mineral consist of 95.74% (wt.) SrSO4. The commercially available product (NH4)2CO3 (AC) (Merck) is an equimolar mixture of ammonium carbamate and ammonium bicarbonate. HCO3-, CO32-, NH4+ and NH3 containing solution with a pH value of 8.9 was obtained by solving chemically pure AC in distilled water. Reactant solutions were prepared by dissolving 0.1, 0.2, 0.3 and 0.5 moles of AC in 1 L solution. The experiments were performed in water heated jacketed hydrometallurgical reactor and the details of experimental set up were given by Kalpakli et al. [16]. 2 g of SrSO4 concentrate was added to the reactor. The conversion reaction was carried out under isothermal conditions for 3 h.The quantitative analyses of SO42- ions passed in the solution taken during certain time intervals were performed by ICP-OES. XRD and DTA-TG techniques were used for characterization of solid reactant and products. 3. Results and Discussion Strontium occurs commonly in nature as two minerals which are celestite (SrSO4) and strontianite (SrCO3) and celestite is more common in economic deposits. The strontium sulfate is converted to strontium carbonate and other strontium compounds (strontium chloride, chromate, nitrate, oxalate, oxide and peroxide etc.). [1] 702 Proceedings Book Reaction 1 and 2 are valid in the solution. + + ' ' + (1) + (2) Conversion of SrSO4 to SrCO3 in the presence of CO32ions is given by Reaction 3: 18 th International Metallurgy & Materials Congress + ĺ + (3) Bildiriler Kitabı TMMOB Metalurji ve Malzeme Mühendisleri Odası CO32- ions in the solution reacts with SrSO4 and it is consumed. The consumption of CO32- forces the Reaction 2 to proceed towards the left side. For the formation of CO32-, HCO3- must react with NH3 that needs to be present stoichiometrically in the solution. Thus, the quantity of CO32- that can be formed depends on the limit of the stoichiometrically available reactants. The fractional conversion of SrSO4 (X) at any reaction time (t) was calculated according to Eq. 4, where Wo is the initial weight of SrSO4 fed to the solution, Wt is the weight of unreacted SrSO4 at any reaction time. (4) For the determination of particle size effect on the reaction rate 1 L solution obtained by dissolving/hydrolyzing of 0.3 mole AC, 323 K, 500 rpm and 2 g of – 315 + 250, – 180 + 150 and – 125 + 90 ȝm particle size fractions of concentrated celestite were used. The fractional conversion (X) vs time (t) diagrams were shown in Figure1. Figure 1. X vs t diagrams for different particle sizes (AC: 0.3 mole , solution: 1 L, stirring speed: 500 rpm, T: 323 K) According to the Figure 1, decrease in the particle size of the concentrated SrSO4 particles increases the reaction rate. The conversion experiments were carried out to investigate the effects of temperature and mole amounts of AC on the reaction rate using 2 g of concentrated celestite, 1 L solution obtained by dissolving/hydrolyzing of 0.1, 0.2, 0.3 and 0.5 mole AC and 303, 313, 323 K.The effects of temperature on the conversion rate at constant AC amount were shown in Figure 2. The diagrams given in Figure 2 were re-plotted at constant temperature for various AC amounts in order to assist in observing the effect of CO32- concentration on the conversion reaction rate (Fig. 3) Figure 2. X vs t diagrams obtained for different temperatures and constant AC amounts dissolved in 1 L solution (a) 0.1 (b) 0.2 (c) 0.3 (d) 0.5 mole AC (Particle size: – 125 + 90 ȝm, stirring speed: 500 rpm). 18. Uluslararası Metalurji ve Malzeme Kongresi | IMMC 2016 703 UCTEA Chamber of Metallurgical & Materials Engineers Proceedings Book Figure 4. DTA-TG diagrams of the solid products. (a) Figure 3. X vs t diagrams obtained for different AC amount dissolved in 1 L solution and constant temperatures (Particle size: – 125 + 90 ȝm, stirring speed: 500 rpm). According to the Figures 2 and 3, the conversion reaction rate increases with increasing temperature (chemical reaction control) and the concentration of CO32- has no effect on the conversion reaction rate in solution obtained by dissolving/hydrolyzing of 0.1, 0.2 and 0.3 mole AC (zero order reaction) and decreases for 0.5 mole AC (negative order). Simultaneous DTA-TG diagrams and SEM images of the solid reaction products are shown in Figure 4 and 5, respectively. 704 IMMC 2016 | (b) Figure 5.SEM images of solid reaction products (a) 323 K, (b) 303 K (AC: 0.3 mole, solution: 1 L, particle size: – 125 + 90 ȝm, stirring speed: 500 rpm). It was determined that only SrCO3 in the solid mixture was decomposed to SrO and CO2 during thermal analysis. TG diagram of the solid mixture obtained by uncompletedreaction showed less weight loss with respect to the completed reaction solid product. DTA diagrams showed the endothermic effect of the decomposition of SrCO3 as a broad peak with a minimum at 1278 K. The reversible allotropic change of rhombohedral to hexagonal SrCO3 can be seen as an endothermic peak at 1204 K. It was observed from the DTA diagram that SrSO4 has a reversible allotropic change at 1426 K. The SEM images showed that the porous SrCO3 formed upwards over the 18 th International Metallurgy & Materials Congress Bildiriler Kitabı surfaces of the SrSO4 particles. The grain morphology of SrCO3 is not affected by temperature. XRD diagram of the solid product is shown in Figure 6. TMMOB Metalurji ve Malzeme Mühendisleri Odası [11] D. Bingol, S.Aydogan, S.K.Bozbas,J. Ind. and Eng. Chem., 18(2012), 834-838. [12] E. Turianicova,A.Obut, A. Zorkovska, P. Balaz, M. Matik,J.Briancin,Min. Eng., 49 (2013) 98-102. [13] R. Suarez-Orduna, J. C. Rendon-Angeles, Z. Matamaros-Veloza, K. Yanagisawa,Solid State Ions, 172 (2004) 293-296. [14] J. C. Rendon-Angeles, M. I.Pech-Canul, J. LopezCuevas, Z. Matamaros-Veloza, K. Yanagisawa,J. Solid State Chem., 179 (2006) 3645-3652. [15] R. Suarez-Orduna, J. C. Rendon-Angeles, K. Yanagisawa,Int. J. Min. Process., 83 (2007) 12-18. [16] A. O. Kalpakli, S. Ilhan,C.Kahruman,I.Yusufoglu, Hydrometallurgy, 121 (2012) 7-15. Figure 6.XRD diagram of solid reaction product (AC: 0.3 mole, solution: 1 L, particle size: – 125 + 90 ȝm, stirring speed: 500 rpm, T: 323 K). The solid product consists only of SrCO3 and this result is in good accordance with the conversion given in Figure 2. 4. Conclusion During the hydrolysis and dissolving of AC in water CO32-, HCO3-, NH4+ and NH3 are formed.The conversion reaction rate of SrSO4 to SrCO3 increases with increased temperature. The reaction rate is zero order with respect to the CO32- ion concentration in solutions obtained by dissolving/hydrolyzing 0.1, 0.2, and 0.3 mole of AC in 1 L solution. The order is changed to negative if 0.5 mole of AC was used. In addition, the decrease of the particle size of the concentrated celestite increases the reaction rate. References [1] J. A. Ober, Industrial Minerals and Rocks, SME, 2006, Colorado, USA. [2] M. Erdemoglu, M.Canbazoglu, Hydrometallurgy, 49 (1998) 135-150. [3] A. K. Kobe, N. J.Deiglmeier,Ind. and Eng. Chem. 35 (1943) 323-325. [4]F. De Buda, U.S. Patent. 4666688 (1987) 1-9. [5] M. Iwai, J. M.Toguri, Hydrometallurgy, 22 (1989) 87-100. [6] A. H. Castillejos, B.De La Cruz Del, S. Uribe, Hydrometallurgy,40 (1996)207-222. [7] M. Zoraga, C.Kahruman, J. Serbian Chem. Soc., 79 (2014) 345-359. [8]M. Erdemoglu, S. Aydogan, M. Canbazoglu, Hydrometallurgy, 86 (2007) 1-5. [9] N. Setoudeh, N. J. Welham, S. M. Azami,J. Alloys and Compound, 492 (2010) 389-391. [10] D. Bingol, S.Aydogan, S.K.Bozbas,Metall. Mater. Trans. B, 43B (2012) 1214-1219. 18. Uluslararası Metalurji ve Malzeme Kongresi | IMMC 2016 705
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