Document

YOUR CHOICE FOR CREEP RESISTANT FILLER METALS
Cr-Mo Welding
Electrodes
for the Power Generating Industry
ESAB Welding &
Cutting Products
WELDING
l
CUTTING
l
FILLER
Table of contents
Power generation
Description
Page
Process Description....................................................................................................................... 1
Cr-Mo Selection Guide................................................................................................................... 2
Product Offering
.5% Mo....................................................................................................................................3-5
1.25% Cr, .5% Mo...................................................................................................................6-9
2.25% Cr, 1% Mo................................................................................................................10-13
5% Cr, .5% Mo....................................................................................................................14-16
9% Cr - 1% Mo....................................................................................................................17-18
Modified 9% Cr-Mo-V..........................................................................................................19-25
FOR MORE INFORMATION Contact:
ESAB Welding & Cutting Products
Customer Service Center
P. O. Box 517
801 Wilson Avenue
Hanover, PA 17331
TELEPHONE: 717/637-8911 (General Office)
. 800/933-7070 (Customer Service - TOLL FREE)
FACSIMILE: 800/444-8911 (Customer Service - TOLL FREE)
Certified Material Test Report (CMTR)
Atom Arc 9015-B9.................................................................................................................... 26
Atom Arc 9018-B9.................................................................................................................... 27
Dual Shield B9......................................................................................................................... 28
Tigrod ER90S-B9..................................................................................................................... 29
Creep Data Chart
Atom Arc 9015-B9.................................................................................................................... 30
Atom Arc 9018-B9.................................................................................................................... 30
Dual Shield B9......................................................................................................................... 30
Tigrod ER90S-B9..................................................................................................................... 30
ASME Certificates
Ashtabula, OH facility............................................................................................................... 31
Hanover, PA facility.................................................................................................................. 32
Safety Data Sheets....................................................................................................................... 33
The information contained herein is based on data and information
developed in the laboratories of ESAB Welding & Cutting Products (“Seller”),
but is presented without guarantee or warranty and the Seller makes no
recommendation for and disclaims any liability incurred from any use
thereof, including without limitation, any use in a commercial process not
controlled by the Seller, and any use in violation of any existing patent,
foreign or domestic, or of applicable laws and regulations.
THE SELLER MAKES NO WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
EXCEPT AS EXPRESSLY STATED IN SELLER’S CONTRACT OR SALES
ACKNOWLEDGMENT FORM.
Power Generation technology
Power Generation Technology
making darkness
disappear.
When you use ESAB products,
amazing things happen.
W el d in g + cuttin g + A utomation = P ower Generation S olutions
In the harsh environments of the power
generation world, even everyday jobs
aren’t simple. Fortunately, your choice
of a welding and cutting manufacturer
is. As the global authority on welding
and cutting, ESAB offers the broadest
selection of world-class products
that meet the tough demands of the
industry. From turbine plants to nuclear
containment vessels, choose ESAB for
powerful solutions.
Creep resistant steels were originally developed to
provide improved strength at elevated temperatures.
These creep resistant steels were metallurgically
designed with additions of chromium, molybdenum and
other similar alloys to produce the needed strength and
creep resistance required in most steam generating
facilities. Applications include heat exchangers,
header systems, and associated piping within a power
generation facility. Some of the most common grades
of creep resistant steels include P11, P22, P5 and P91.
Each of these grades has a varying amount of Cr-Mo and
other assorted alloys added.
Creep resistant steels require the use of comparable filler
metals that perform at the same level as that of the steel.
It is essential that the choice of filler metals complement
the steels while optimizing the creep resistance. In
addition, the mechanical properties of the filler materials
should adequately produce the toughness needed during
the start-up phase of the plant equipment.
Because of the wide variety of creep resistant steel types,
the selection of filler materials is also varied. Historically
products such as 1.25% Cr, .5% Mo or 2.25% Cr, 1%
Mo would have been used. Today however, due to the
increased demand for energy, utilities are operating their
facilities under peak load conditions causing them to
choose another grade such as P91 over one of the other
creep resistant steels.
The designation most often associated for the applicable
filler metals for welding P91 grade steels is a “B9”. ESAB
offers a complete line of “B9” filler metals for the SMAW,
GTAW, FCAW and SAW processes. Each of these
products is tested in accordance to the respective AWS
specification and can be certified to the respective ASME
specification, if need be. Each lot of material is lot tested
and certified prior to the sale. If additional testing is
required, ESAB can accommodate such testing.
Throughout the years, the Atom Arc®, Arcaloy® and Dual
Shield® brand names have been synonymous with
both fossil fuel facilities and nuclear power plants. The
engineering design built into these products has provided
fabricators with the highest level of reliability possible.
The technical information contained within this catalog
provides the supporting data to substantiate our vast
knowledge and experience in the development of
products to support the power generation industry. Since
all such product is produced in accordance with the
ASME Quality Assurance System, customers can take
comfort in the fact that these products meet or exceed
their most stringent specifications. Feel free to contact us
for further information or to discuss a specific application.
esabna.com + 1.800.ESAB.123
1
Cr-Mo Alloy
selection Guide
atom arc® 7018-Mo
ESAB Product Reference Chart
Type of Steel
1/2 % Mo
1/2%Cr-1/2% Mo
1-1/4% Cr-1/2% Mo
Stress Relieved 8 hr. @ 1150oF (620oC)
Grade
ASME
Section
IX
SMAW
GMAW/GTAW
SAW/Flux
FCAW
MCAW
2
P#3
Atom Arc 7018-Mo
Spoolarc 83
OK Flux 10.62/
Spoolarc 40B
Dual Shield 7000-A1
Coreweld 80-D2
P#3
Atom Arc 8018-CM
Atom Arc 7018-B2L
Tigrod ER80S-B2
OK Flux 10.62/
Spoolarc U515
OK Flux 10.63/
Spoolarc U515
Dual Shield 8000-B2
Dual Shield 8000-B2L
Coreweld 80-B2
OK Flux 10.62/
Spoolarc U515
OK Flux 10.63/
Spoolarc U515
Dual Shield 8000-B2
Dual Shield 8000-B2L
11
11
P#4
Atom Arc 8018-CM
Atom Arc 7018-B2L
Tigrod ER80S-B2
2-1/4% Cr-1% Mo
22
P#5A
Atom Arc 9018-CM
Atom Arc 8018-B3L
3% Cr-1% Mo
21
P#5A
Atom Arc 8018-B6
Atom Arc 8018-B6L
Tigrod ER80S-B6
Tigrod ER90S-B3
Tigrod ER80S-B6
5% Cr-1/2% Mo
5
P#5B
Atom Arc 8018-B6
Atom Arc 8018-B6L
9% Cr-1% Mo
9
P#5B
Atom Arc 8018-B8
Tigrod ER80S-B8
P#5B
Atom Arc 9015-B9
Atom Arc 9018-B9
Tigrod ER90S-B9
9% Cr-1% Mo-V-Nb-N
91
OK Flux 10.62/
OK Autrod 13.20SC
OK Flux 10.63/
OK Autrod 13.20SC
Dual Shield 9000-B3
Coreweld 90-B3
Dual Shield B9
NOTES
+ These creep resistant alloys are used in high temperature service used in hydrocarbon power generation facilites
+ Customer applications may require additional mechanical testing in accordance to ASME or a one-of-a-kind customer specification
+ Some diameters and packages may be special order items. Consult Order Entry Department for product availability
Tensile Strength
88
607
28%
Stress Relieved 20 hr. @ 1150oF (620oC)
Atom Arc 7018-Mo electrodes contain 0.5% Mo as alloy
addition. They are recommended for welding low-alloy, high
tensile steels of 50 ksi (345 MPa) minimum yield strength and
0.5% molybdenum steels and pipes. They are widely employed
in the fabrication and erection of boilers, pressure piping and
tubing, and other pressure vessel applications.
Classification and Approvals
MIL-E-0022200/7 MIL-7018-A1
A.B.S.- AWS A5.5: E7018-A1
AWS/ASME SFA 5.5: E7018-A1H4R
Complimentary Products
GTAW (Spoolarc 83)
FCAW (Dual Shield 7000-A1)
SAW (Spoolarc 40B)
ksi
MPa
Yield Strength
73
504
Tensile Strength
85
Preheat Information
Preheat should be used on hardenable steels to prevent the
formation of a hard heat-affected zone. Preheat may also be
required in welding heavy sections.
Typical Charpy V-Notch
Impact Properties
Testing
Temperature
Condition
Ft.-lbs
J
-20ºF (-30ºC)
Stress Relieved
8 hr. @ 1150oF (620oC)
69
94
30ºF (0ºC)
Stress Relieved
8 hr. @ 1150oF (620oC)
108
146
10ºF (-10ºC)
Stress Relieved
13 hr. @ 1150oF (620oC)
135
183
60ºF (15ºC)
Stress Relieved
20 hr. @ 1150oF (620oC)
150
203
C
Mn
Si
P
S
Mo
0.04%
0.8%
0.4%
0.012%
0.01%
0.55%
Storage and Reconditioning
Store open electrodes at 225oF (107oC) to 300oF (150oC)
Recondition electrodes at 700oF (370oC) for 1 hour
7018-A1H4R
Ordering Information
Typical Mechanical Properties
As Welded
ksi
MPa
Yield Strength
77
531
Tensile Strength
87
Elongation % in 2"
600
27%
Stress Relieved 1 hr. @ 1150oF (620oC)
ksi
MPa
Yield Strength
75
518
Tensile Strength
88
Elongation % in 2"
587
29%
Typical Undiluted Weld Metal Analysis
Electrode Imprint Marking
2
524
Elongation % in 2"
Dual Shield B6
+ Both ESAB Hanover and Ashtabula are currently ASME facilities
MPa
76
Elongation % in 2"
Coreweld 80-B2
Dual Shield B6
+ X-Factor values (< 15) are provided on most of the products listed above
ksi
Yield Strength
AA 7018-Mo 1/4X18X50#HS...................................... 255021412
AA 7018-Mo 1/8X14X50#HS...................................... 255021818
AA 7018-Mo 3/16X14X50#HS.....................................255023111
AA 7018-Mo 3/32X14X50#HS.................................... 255023319
AA 7018-Mo 5/32X14X50#HS.................................... 255025314
AA 7018-Mo 7/32X18X50#HS.................................... 255027310
AA 7018-Mo 1/8X14X10#HS...................................... 255021826
AA 7018-Mo 3/16X14X10#HS.................................... 255023129
AA 7018-Mo 3/32X14X10#HS.................................... 255023327
AA 7018-Mo 5/32X14X10#HS.................................... 255025322
607
29%
Product Data Sheet.................................... SSP-1018
3
dual shield® 7000-A1
spoolarc® 40B
Typical Wire Chemistry
Typical Charpy V-Notch
Impact Properties
Testing
Temperature
Condition
72ºF (22ºC)
0ºF (-18ºC)
Ft.-lbs
J
As Welded, CO2
43
58
As Welded, CO2
20
27
Dual Shield 7000-A1 is an all-position flux cored electrode
recommended for 0.5% Mo steels. It is used in the
fabrication and erection of boilers, pressure piping and
tubing, and other pressure vessel applications. Shielding
gas of 100% CO2 and 75% Ar, remainder CO2 may be used.
A 75% Ar/25% CO2 shielding gas mixture is recommended
to improve arc characteristics, increase wetting action,
decrease penetration, and provide easier arc control for outof-position welding. The weld metal analysis is similar to an
E7018-A1 low hydrogen electrode.
AWS/ASME SFA 5.29: E81T1-A1C/A1M
100% CO2 and Argon - CO2 mixtures up to 75% Argon
Complimentary Products
S
Mo
0.05%
0.09%
0.6%
0.01%
0.008%
0.55%
*Note: If packaged on a plastic spool, remove spool from plastic
bag before placing in oven. Store at 125ºF (52ºC).
Ordering Information
DS 7000-A1 045X33#AWS......................................... 245012521
Mo
.54%
OK Flux 10.62
C
Mn
Si
P
S
Mo
0.10%
1.1%
0.2%
0.017%
0.010%
0.50%
Ordering Information
Storage and Reconditioning*
Store open electrodes at 300oF (150oC)
Recondition electrodes at 300oF (150oC) for 6 to 8 hours
P
.009%
Spoolarc 40B is a single or multipass welding wire for carbon
and low alloy steels. Product produces good as welded and
stress relieved impact toughness. Weld metal tensile strength
is in excess of 70 ksi (483 MPa).
40B 3/32x65#CL............................................................. 1184F30
40B 1/8x150#CL............................................................. 1185F12
40B 1/8x65#CL............................................................... 1184F32
40B 1/8x800#DR............................................................. 1186F12
40B 5/32x150#CL........................................................... 1185F14
40B 5/32x65#CL............................................................. 1184F34
40B 5/32x800#DR........................................................... 1186F14
40B 3/16x65#CL............................................................. 1184F35
40B 3/16x800#DR........................................................... 1186F15
40B 1/4x800#DR............................................................118EFLW
Applications include pressure vessel fabrication and other
similar welds which require postweld heat treatment.
Classification and Approvals
GTAW (Spoolarc 83)
SMAW (Atom Arc 7018-Mo)
FCAW (Dual Shield 7000-A1)
Typical Mechanical Properties
w/ ESAB OK Flux 10.62
GTAW (Spoolarc 83)
SMAW (Atom Arc 7018-Mo)
SAW (Spoolarc 40B)
Stress relieved 1hr. @ 1150°F (620°C)
Typical Mechanical Properties
As Welded, CO2
ksi
MPa
Yield Strength
82
566
Tensile Strength
92
635
Elongation % in 2"
22%
ksi
ksi
MPa
Yield Strength
80
552
Tensile Strength
91
628
Elongation % in 2"
MPa
Yield Strength
82
566
Tensile Strength
93
645
28%
Typical Charpy V-Notch
Impact Properties
Testing
Temperature
Stress Relieved 1 hr. @ 1150oF (620oC), CO2
-50ºF (-46ºC)
Condition
Stress relieved
1hr. @ 1150°F (620°C)
Ft.-lbs
J
40
54
26%
Product Data Sheet....................................COR-1061
4
P
S
.019%
Complimentary Products
Shielding Gas
Elongation % in 2"
Si
Si
.03%
AWS/ASME SFA 5.23: EA2
Classification and Approvals
Mn
Mn
1.2%
Typical Undiluted Weld Metal Analysis
Typical Undiluted Weld Metal Analysis, CO2
C
C
0.13%
Product Data Sheet....................................COR-1072
5
atom arc® 8018-CM
DUAL SHIELD® 8000-B2
Typical Mechanical Properties
Stress Relieved 1 hr. @ 1300oF (704oC)
ksi
As welded
MPa
Yield Strength
90
621
Tensile Strength
93
642
Elongation % in 2"
25%
ksi
MPa
Yield Strength
88
607
Tensile Strength
102
704
Elongation % in 2"
This electrode is designed to meet the most stringent standards
for welding 1.25% Cr - 0.5% Mo steels while producing an
X-Factor <15 MAX.
Preheat Information
Preheat should be used on hardenable steels to prevent the
formation of a hard heat-affected zone. Preheat may also be
required in welding heavy sections.
Yield Strength
82
566
Tensile Strength
96
662
Dual Shield 8000-B2 is an all-position flux cored electrode
which contains 1.25% Cr - 0.5% Mo. The weld metal
analysis is similar to an E8018-B2 low hydrogen electrode.
Dual Shield 8000-B2 wire is used for the welding of such
steel as 0.5% Cr - 0.5% Mo, 1% Cr - 0.5% Mo, and 1.25%
Cr - 0.5% Mo. This wire is designed for single or multiple
pass welding. Shielding gases of 100% CO2 and 75% Ar remainder CO2 may be used.
26%
8018-B2H4R
Classification and Approvals
Condition
Ft.-lbs
J
30ºF (0ºC)
Stress Relieved
8 hr. @ 1125oF (607oC)
80
108
30ºF (0ºC)
Stress Relieved
8 hr. @ 1150oF (620oC)
83
113
30ºF (0ºC)
Stress Relieved
8 hr. @ 1250oF (677oC)
98
133
Typical Undiluted Weld Metal Analysis
C
Mn
Si
P
S
0.06% 0.8% 0.5% 0.011% 0.008%
Electrode Imprint Marking
109
752
17%
ksi
MPa
Yield Strength
83
573
Tensile Strength
95
655
Cr
Mo
X-Factor
1.3%
0.57%
<15
AWS/ASME SFA 5.29: E81T1-B2C/B2M
Shielding Gas
100% CO2 and Argon - CO2 mixtures up to 75% Argon
Complimentary Products
GTAW (Tigrod ER80S-B2)
SMAW (Atom Arc 8018-CM)
SAW (Spoolarc U515 w/ OK Flux 10.62)
22%
Typical Undiluted Weld Metal Analysis, CO2
C
Mn
Si
P
S
Cr
Mo
X-Factor
0.06%
0.7%
0.6%
0.009%
0.008%
1.3%
0.5%
<15
Storage and Reconditioning*
Store open electrodes at 300oF (150oC)
Recondition electrodes at 300oF (150oC) for 6 to 8 hours.
*Note: If packaged on a plastic spool, remove spool from plastic
bag before placing in oven. Store at 125oF (52oC).
Ordering Information
DS 8000-B2 035X33#AWS......................................... 245005590
DS 8000-B2 045X33#AWS......................................... 245005533
DS 8000-B2 045X60#CL............................................ 245005582
DS 8000-B2 1/16X33#AWS........................................ 245020532
DS 8000-B2 1/16X60#CL........................................... 245005517
Storage and Reconditioning
Complimentary Products
Store open electrodes at 225oF (107oC) to 300oF (150oC)
Recondition electrodes at 700oF (370oC) for 1 hour
GTAW (Tigrod ER80S-B2)
FCAW (Dual Shield 8000-B2)
SAW (Spoolarc U515 w/ OK Flux 10.62)
Ordering Information
Typical Mechanical Properties
Stress Relieved 1 hr. @ 1275oF (690oC)
ksi
MPa
Yield Strength
84
580
Tensile Strength
97
669
AA 8018-CM 1/8X14X50#HS..................................... 255051815
AA 8018-CM 3/16X14X50#HS................................... 255053118
AA 8018-CM 3/32X14X50#HS................................... 255053316
AA 8018-CM 5/32X14X50#HS................................... 255055311
AA 8018-CM 7/32X18X50#HS................................... 255057317
AA 8018-CM 1/8X14X10#HS..................................... 255051823
AA 8018-CM 3/32X14X10#HS................................... 255053324
25%
Product Data Sheet.................................... SSP-1019
6
MPa
Testing
Temperature
Application
Elongation % in 2"
ksi
Typical Charpy V-Notch
Impact Properties
MILITARY-MIL-E-22200/8: MIL-8018-B2
A.B.S.- AWS A5.5: E8018-B2
AWS/ASME SFA 5.5: E8018-B2H4R
Tensile Strength
Elongation % in 2"
Stress Relieved 8 hr. @ 1275oF (690oC)
Classification and Approvals
669
Stress Relieved 8hr. @ 1275°F (690°C)
24%
Elongation % in 2"
MPa
97
Elongation % in 2"
Stress Relieved 8 hr. @ 1150oF (620oC)
Atom Arc 8018-CM electrodes contain 1.25% Cr and Mo
as alloy addition. They are used for the welding of such
steels as 0.5% Cr - 0.5% Mo, 1% Cr - 0.5% Mo, and
1.25% Cr - 0.5% Mo, which are used principally in power
piping and boiler work for the fabrication of plates, pipes,
tubes, castings, and forgings.
ksi
Yield Strength
Product Data Sheet....................................COR-1062
7
tigrod® er80s-b2
spoolarc® u515
Typical Charpy V-Notch
Impact Properties
Typical Mechanical Properties
Stress Relieved 1hr. @ 1150°F (620°C)
ksi
MPa
Yield Strength
81
559
Tensile Strength
95
655
Elongation % in 2"
OK Flux 10.62
Testing
Temperature
29%
-20ºF (-29ºC)
ksi
MPa
Yield Strength
82
566
Tensile Strength
95
655
Elongation % in 2"
TIGROD ER80S-B2 is embossed on both ends with the
alloy identification.
Classification and Approvals
AWS/SFA 5.28: ER80S-B2
Shielding Gas
100% Argon
Complimentary Products
SMAW (Atom Arc 8018-CM)
FCAW (Dual Shield 8000-B2)
SAW (Spoolarc U515 w/ OK Flux 10.62)
Testing
Temperature
-20ºF (-29ºC)
ksi
MPa
Yield Strength
80
552
Tensile Strength
93
Elongation % in 2"
Spoolarc U515 is a submerged arc wire that is used for
welding Cr-Mo steels up to 1.25% Cr and .5% Mo. Typical
applications include process piping, heat exchangers, and
pressure vessel fabrication.
642
Classification and Approvals
26%
Si
Condition
Stress Relieved
1 hr. @ 1275oF (690oC)
Ft.-lbs
J
180
294
P
0.08% 0.5% 0.4% 0.007%
S
Cr
Mo
X-Factor
0.01%
5.8%
0.5%
<15
Storage and Reconditioning
Store open electrodes in a dry place
Ordering Information
TIG80SB2 1/16X36X10#T/30#CT E2............................ 250JF48
TIG80SB2 3/32X36X10#T/30#CT E2............................ 250JF50
TIG80SB2 1/8X36X10#T/30#CT E2.............................. 250JF52
TIG80SB2 5/32X36X10#T/30#CT E2............................ 250JF54
Typical Wire Chemistry
C
Mn
Si
P
S
Cr
Mo
0.1%
0.7%
0.2%
0.01%
0.01%
1.5%
0.5%
C
Fluxes
OK Flux 10.62 is a high basicity flux with excellent mechanical
properties.
OK Flux 10.63 is a low residual, highly basic flux for welding
creep resistant steels.
0.05%
Mn
Si
P
S
Cr
Mo
Cu
0.71% 0.19% 0.011% 0.007% 1.6% 0.52% 0.52%
OK Flux 10.63
C
Mn
Si
P
S
Cr
Mo
Cu
0.05% 0.70% 0.19% 0.011% 0.004% 1.6% 0.52% 0.52%
X-Factor
<15
Complimentary Products
GTAW (Tigrod ER80S-B2)
SMAW (Atom Arc 8018-CM)
FCAW (Dual Shield 8000-B2)
Storage and Reconditioning
Store unopened bags at 68oF +/- 18oF (20oC +/- 10oC)
Recondition electrodes at 570oF +/- 45oF (300oC +/- 25oC) for 2- 4
hrs
Typical Mechanical Properties
Stress Relieved 1 hr. @ 1275oF (690oC)
with OK Flux 10.62
ksi
MPa
Yield Strength
76
520
Tensile Strength
88
610
26%
Stress Relieved 8 hr. @ 1275oF (690oC)
with OK Flux 10.62
ksi
MPa
Yield Strength
75
515
Tensile Strength
87
600
Elongation % in 2"
8
163
OK Flux 10.62
Elongation % in 2"
Product Data Sheet....................................COR-1066
120
Typical Undiluted Weld Metal Analysis
AWS/ASME SFA 5.23: EB2R
Typical Undiluted Weld Metal Analysis
Mn
J
24%
Stress Relieved 1hr. @ 1375°F (746°C)
C
Stress Relieved
1 hr. @ 1275oF (690oC)
Ft.-lbs
OK Flux 10.63
Stress Relieved 1hr. @ 1350°F (732°C)
TIGROD ER80S-B2 is a chrome-moly Tigrod used for
joining creep resistant steels of the 0.5% Cr - 0.5% Mo,
1% Cr - 0.5% Mo, and 1.25% Cr - 0.5% Mo grades. These
copper-coated rods are primarily used to fabricate and repair
power piping and boilers in the power generation industry.
Condition
Ordering Information
U515 CU 3/32X65#CL....................................................2184F30
U515 CU 1/8X65#CL......................................................2184F32
U515 CU 5/32X65#CL....................................................2184F34
U515 CU 3/16X65#CL....................................................2184F35
U515 CU 3/32X800#DR.................................................2186F10
U515 CU 1/8X800#DR...................................................2186F12
U515 CU 5/32X800#DR.................................................2186F14
U515 CU 1/8 700#DR.....................................................2186F52
U515 CU 1/4X600#DR.................................................. 218EFLS
U515 CU 1/8X800#DR...................................................2186F12
U515 CU 1/16X900#OMP 2/PLT................................... 218UF48
OK Flux 10.62 55# BAG.........................................106200000A
ok flux 10.63 55# bag.........................................106300000A
27%
Product Data Sheet....................................COR-1073
9
atom arc® 9018-cm
dual shield® 9000-B3
Typical Mechanical Properties
Stress Relieved 20 hr. @ 1275oF (690oC)
Stress Relieved 3 hr. @ 1275oF (690oC)
ksi
MPa
Yield Strength
85
587
Shielding Gas: CO2
Tensile Strength
100
690
Elongation % in 2"
22%
ksi
MPa
Yield Strength
84
580
Tensile Strength
97
669
Elongation % in 2"
Typical Undiluted Weld Metal Analysis
C
Mn
Si
0.07%
0.7%
0.4%
P
S
0.011% 0.008%
Cr
Mo
X-Factor
2.2%
1.1%
<15
Typical Undiluted Weld Metal Analysis, CO2
Storage and Reconditioning
Store open electrodes at 225oF (105oC)
Recondition electrodes at 700oF (370oC) for 1 hour
Atom Arc 9018-CM is an all-position low hydrogen electrode
designed for welding 2.5% Cr - 1% Mo steels commonly
used in pressure vessels, heat exchangers and related
components.
Classification and Approvals
MILITARY-MIL-E-0022200/8: MIL-9018-B3
A.B.S.- AWS A5.5: E9018-B3
AWS/ASME SFA 5.5: E9018-B3H4R
Application
This electrode is designed to meet the most stringent
standards for welding 1.25% Cr - 0.5% Mo steels while
producing an X-Factor <15 MAX.
Complimentary Products
GTAW (Tigrod ER90S-B3)
FCAW (Dual Shield 9000-B3)
SAW (Autrod 13.20SC w/ OK Flux 10.62 or OK Flux 10.63)
Ordering Information
AA 9018-CM 1/8X14X50#HS..................................... 255071813
AA 9018-CM 3/16X14X50#HS................................... 255073116
AA 9018-CM 3/32X14X50#HS................................... 255073314
AA 9018-CM 5/32X14X50#HS................................... 255075319
AA 9018-CM 7/32X18X50#HS................................... 255077315
AA 9018-CM 1/8X14X10#HS..................................... 255071821
AA 9018-CM 3/32X14X10#HS................................... 255073322
AA 9018-CM 5/32X14X10#HS................................... 255075327
22%
C
Mn
Si
0.06%
0.6%
0.6%
P
S
Cr
0.01% 0.008% 2.2%
Mo
X-Factor
1%
<15
Storage and Reconditioning*
Dual Shield 9000-B3 is an all-position flux cored electrode
which deposits a 2.25% Cr - 1% Mo weld metal. The weld
metal analysis is similar to an E9018-B3 low hydrogen
electrode. Dual Shield 9000-B3 is recommended for welding
2.25% Cr - 1% Mo steels. This wire is designed for single or
multiple pass welding. Shielding gas of 100% CO2 and
75% Ar - remainder CO2 may be used.
Classification and Approvals
AWS/ASME SFA 5.29: E91T1-B3C/B3M
Store open electrodes at 300oF (150oC)
Recondition electrodes at 300oF (150oC) for 6-8 hours
*Note: If packaged on a plastic spool, remove spool from plastic
bag before placing in oven. Store at 125oF (52oC).
Ordering Information
DS 9000-B3 045X33#PSP VP.................................... 245006424
DS 9000-B3 045X33#AWS......................................... 245006523
DS 9000-B3 1/16X33#AWS........................................ 245006416
DS 9000-B3 1/16X60#CL........................................... 245006515
Complimentary Products
SMAW (Atom Arc 9018-CM)
GTAW (Tigrod ER90S-B3)
SAW (Autrod 13.20SC w/ OK Flux 10.62 or 10.63)
Shielding Gas
100% CO2 or Argon - CO2 mixtures up to 75% Argon
Electrode Imprint Marking
9018-B3H4R
Typical Mechanical Properties
Stress Relieved 1 hr. @ 1275oF (690oC)
ksi
MPa
Yield Strength
85
587
Tensile Strength
102
Elongation % in 2"
704
23%
Stress Relieved 8 hr. @ 1275oF (690oC)
ksi
MPa
Yield Strength
82
566
Tensile Strength
97
Elongation % in 2"
669
26%
Product Data Sheet.................................... SSP-1022
10
Product Data Sheet....................................COR-1063
11
tigrod® er90s-b3
ok autrod® 13.20sc
Typical Mechanical Properties
Typical Charpy V-Notch
Impact Properties
Stress Relieved 1 hr. @ 1275oF (690oC)
Yield Strength
Tensile Strength
ksi
MPa
79
545
94
Elongation % in 2"
Testing
Temperature
649
-20ºF (-29ºC)
ksi
TIGROD ER90S-B3 is embossed on both ends with alloy
identification.
Classification and Approvals
AWS/SFA 5.28: ER90S-B3
Shielding Gas
100% Argon
Complimentary Products
SMAW (Atom Arc 9018-CM)
FCAW (Dual Shield 9000-B3)
SAW (Autrod 13.20SC w/ OK Flux 10.62 or 10.63)
-80ºF (-62ºC)
MPa
Yield Strength
76
524
Tensile Strength
93
642
59
80
37
50
Stress Relieved
1 hr. @ 1275oF (690oC)
Stress Relieved
1 hr. @ 1275oF (690oC)
Typical Wire Chemistry
25%
Typical Undiluted Weld Metal Analysis
C
Mn
Si
P
S
Cr
Mo
X-Factor
0.08%
0.6%
0.5%
0.009%
0.009%
2.4%
0.9%
<15
Storage and Reconditioning
Store open electrodes in a dry place.
Ordering Information
J
With OK Flux 10.63
Stress Relieved 1 hr. @ 1300oF (704oC)
TIGROD ER90S-B3 is a chrome-moly Tigrod used for
joining 2.5% Cr - 1% Mo creep resistant steels. These
copper-coated rods are primarily used to fabricate and repair
power piping, pressure vessels, heat exchangers and boilers
in the power generation industry.
Ft.-lbs
With OK Flux 10.62
27%
Elongation % in 2"
Condition
TIG90SB3 1/16X36X10#T/30#CT E2............................ 251JF48
TIG90SB3 3/32X36X10#T/30#CT E2............................ 251JF50
TIG90SB3 1/8X36X10#T/30#CT E2.............................. 251JF52
TIG90SB3 5/32X36X10#T/30#CT E2............................ 251JF54
ESAB’s OK Autrod 13.20SC is a copper-coated low alloy
submerged arc wire designed for the welding of creep resistant
steel of the 2.5% Cr - 1% Mo type. When combined with OK
Flux 10.63, OK Autrod 13.20SC produces a metalurgically
clean weld which is capable of meeting X-factor of less than
15.This combination fulfills the stringent requirements for
toughness after step cooling treatment of the weld metal. OK
Autrod 13.20SC can also be combined with OK Flux 10.62 for
applications not requiring step cooling treatment. OK Autrod
13.20SC is used for welding process piping, heat exchangers,
and pressure vessel fabrication.
Classification and Approvals
C
Mn
Si
P
S
Cr
Mo
0.12%
0.63%
0.16%
0.006%
0.004%
2.3%
1%
Typical Undiluted Weld Metal Analysis
OK Flux 10.62
C
0.08%
Mn
0.6%
Si
P
S
Cr
Mo
0.2%
0.025%
max
0.015%
max
2.0%
0.85%
OK Flux 10.63
AWS/ASME SFA 5.23: EB3R
C
0.07%
Fluxes
OK Flux 10.62 is a high basicity flux with excellent mechanical
properties.
OK Flux 10.63 is a highly basic, low residual flux for welding
creep resistant steels.
Mn
0.6%
Si
P
S
Cr
Mo
X-Factor
0.2%
0.010%
max
0.010%
max
2.1%
1%
<15
Storage and Reconditioning (Flux ONLY)
Store un-opened bag at 68oF +/- 18oF (20oC +/- 10oC), relative
humidity as low as possible, not exceeding 60%. Redry flux at
570oF +/- 45oF (300oC +/- 25oC) for 2 - 4 hours.
Complimentary Products
SMAW (Atom Arc 9018-CM)
FCAW (Dual Shield 9000-B3)
GTAW (Tigrod ER90S-B3)
Ordering Information
OK AUTROD 13.20SC 3/32X65#CL..............................2554F30
OK AUTROD 13.20SC 1/8X65#CL................................2554F32
OK AUTROD 13.20SC 5/32X65#CL..............................2554F34
OK Flux 10.62 55# BAG.........................................106200000A
ok flux 10.63 55# bag.........................................106300000A
Typical Mechanical Properties
Stress Relieved 1 hr. @ 1275oF (690oC)
with OK Flux 10.62
ksi
MPa
Yield Strength
77
531
Tensile Strength
91
Elongation % in 2"
628
25%
Stress Relieved 1 hr. @ 1275oF (690oC)
with OK Flux 10.63
ksi
MPa
Yield Strength
76
524
Tensile Strength
90
Elongation % in 2"
Product Data Sheet....................................COR-1070
12
621
25%
Product Data Sheet....................................COR-1074
13
atom arc® 8018-b6
dual SHIELD® b6
Typical Mechanical Properties
Typical Undiluted Weld Metal Analysis
Stress Relieved 1 hr. @ 1375 F (746 C)
o
o
75%Ar - 25%CO2
ksi
Yield Strength
86
Tensile Strength
101
Elongation % in 2"
MPa
C
Mn
Si
593
0.05%
0.5%
0.5%
C
Mn
Si
P
0.08%
0.6%
0.7%
0.01%
695
Typical Undiluted Weld Metal Analysis
Atom Arc 8018-B6 is designed to weld 5% Cr - 0.5%
Mo creep resistant steels such as ASTM A387 Grade 5,
A213-T5 and A335-P5. These steels are normally used in
pressure vessels and piping for high temperature service.
Classification and Approvals
AWS/ASME SFA 5.5: E8018-B6H4R
Application
This electrode is designed to meet the most stringent standards
for welding 5% Cr - 0.5% Mo steels while producing an X-Factor
<15 MAX.
Preheat Information
The recommended preheat temperature for 5CrMo steels is
400-500ºF depending on thickness. Post weld heat treatment is
generally required.
Complimentary Products
GTAW (Tigrod ER80S-B6)
FCAW (Dual Shield B6)
Electrode Imprint Marking
8018-B6H4R
Mn
Si
0.07%
0.7%
0.5%
P
S
0.013% 0.009%
Cr
Mo
X-Factor
5.3%
0.6%
<15
Storage and Reconditioning
Store open electrodes at 225oF (105oC)
Recondition electrodes at 700oF (370oC) for 1 hour
Ordering Information
S
Cr
Mo
X-Factor
5.4%
0.5%
<15
S
Cr
Mo
X-Factor
0.006%
4.7%
0.5%
<15
CO2
23%
C
P
0.006% 0.007%
AA 8018-B6 3/32X14X10#HS..................................... 255197808
AA 8018-B6 1/8X14X10#HS....................................... 255197816
AA 8018-B6 5/32X14X10#HS..................................... 255197824
AA 8018-B6 3/16X14X10#HS..................................... 255197832
Storage and Reconditioning*
Store open electrodes at 300oF (150oC)
Recondition electrodes at 300oF (150oC) for 6 to 8 hours
Dual Shield B6 is an all-position flux cored electrode
designed for use with 75% Ar / 25% CO2 or 100% CO2
shielding gas. Dual Shield B6 is intended for use on pipe
and plate steels having a nominal 5% Chromium - 0.5%
Molybdenum composition. These steels are typically used
in process piping in the oil, gas, petrochemical, and marine
industries.
*Note: If packaged on a plastic spool, remove spool from plastic
bag before placing in oven. Store at 125oF (52oC).
Ordering Information**
DS B6 045X33#PSP VP............................................. 258079045
** Note: 8"-15" spools are available as a special order item.
Classification and Approvals
AWS/ASME SFA 5.29: E81T1-B6C/B6M
Shielding Gas
100% CO2 or Argon - CO2 mixtures up to 75% Argon
Complimentary Products
SMAW (Atom Arc 8018-B6)
GTAW (Tigrod ER80S-B6)
Typical Mechanical Properties
Stress Relieved 2 hr. @ 1375oF (746oC)
Shielded Gas: 75% Ar / 25% CO2
ksi
MPa
Yield Strength
84
580
Tensile Strength
98
Elongation % in 2"
676
20%
Stress Relieved 2 hr. @ 1375oF (746oC)
Shielded Gas: CO2
ksi
MPa
Yield Strength
84
580
Tensile Strength
98
676
Elongation % in 2"
Product Data Sheet.................................... SSP-1020
14
20%
Product Data Sheet....................................COR-1064
15
TIGROD® ER80S-B6
atom arc® 8018-b8
Typical Mechanical Properties
Typical Mechanical Properties
Stress Relieved 1 hr. @ 1350oF (732oC)
Stress Relieved 1 hr. @ 1375oF (746oC)
ksi
MPa
Yield Strength
82
566
Tensile Strength
95
656
Elongation % in 2"
24%
Shielded Gas: 100% Ar
ksi
MPa
Yield Strength
80
552
Tensile Strength
93
642
Typical Undiluted Weld Metal Analysis
TIGROD ER80S-B6 is embossed on both ends with the
alloy identification.
Store open electrodes in a dry place.
Classification and Approvals
AWS A5.28: ER80S-B6
Shielding Gas
100% Argon
Complimentary Products
SMAW (Atom Arc 8018-B6)
FCAW (Dual Shield B6)
Mn
Si
0.5%
0.4%
P
S
0.007% 0.01%
Cr
Mo
X-Factor
5.8%
0.5%
<15
Storage and Reconditioning
Ordering Information
79
545
Tensile Strength
98
676
22%
C
Mn
Si
0.07%
0.8%
0.3%
P
S
0.01% 0.01%
Cr
Mo
X-Factor
8.6%
1%
<15
Storage and Reconditioning
TIGROD ER80S-B6 is a Chrome-Moly Tigrod for joining
5% Cr - 0.5% Mo steels such as ASTM A200-T5, A335-P5
and A387-Gr5. These copper coated rods are primarily
used to fabricate and repair power piping, pressure vessels,
heat exchangers and boilers used in the power generation
industry.
C
Yield Strength
Typical Undiluted Weld Metal Analysis
26%
0.08%
MPa
Elongation % in 2"
Stress Relieved 1 hr. @ 1375oF (746oC)
Elongation % in 2"
ksi
TIG80SB6 1/16X36X10#T/30#CT E2............................ 252JF48
TIG80SB6 3/32X36X10#T/30#CT E2............................ 252JF50
TIG80SB6 1/8X36X10#T/30#CT E2.............................. 252JF52
TIG80SB6 5/32X36X10#T/30#CT E2............................ 252JF54
Atom Arc 8018-B8 is designed to weld 9% Cr - 1% Mo
creep resistant steels such as ASTM A213-T9 and A335-P9.
These steels are used in pressure vessels and piping for high
temperature service.
Classification and Approvals
AWS/ASME SFA 5.5: E8018-B8H4R
Store open electrodes at 225oF (105oC)
Recondition electrodes at 700oF (370oC) for 1 hour
Ordering Information
AA 8018-B8 3/32X14X10#HS..................................... 255187908
AA 8018-B8 1/8X14X10#HS....................................... 255187916
AA 8018-B8 5/32X14X10#HS..................................... 255187924
AA 8018-B8 3/16x14x10#HS...................................... 258181932
Application
This electrode is designed to meet the most stringent standards
for welding 9% Cr - 1% Mo steels while producing an X-Factor
<15 MAX.
Preheat Information
Preheat should be used on hardenable steels to prevent the
formation of a hard heat-affected zone. Preheat may also be
required in welding heavy sections.
Complimentary Products
GTAW (Tigrod ER80S-B8)
FCAW (Dual Shield B8)
Electrode Imprint Marking
8018-B8H4R
Product Data Sheet....................................COR-1065
16
Product Data Sheet.................................... SSP-1021
17
TIGROD® ER80S-B8
atom arc® 9015-b9
Typical Mechanical Properties
Typical Mechanical Properties
Stress Relieved 1 hr. @ 1375oF (746oC)
Stress Relieved 1 hr. @ 1350oF (732oC)
Shielded Gas: 100% Ar
ksi
MPa
Yield Strength
78
538
Tensile Strength
97
670
Elongation % in 2"
24%
C
Mn
Si
P
S
Cr
Mo
X-Factor
0.07%
0.50%
0.40%
0.005%
0.003%
9%
1%
<15
TIGROD ER80S-B8 is embossed on both ends with the
alloy identification.
Classification and Approvals
AWS A5.28: ER80S-B8
Shielding Gas
100% Argon
Complimentary Products
SMAW (Atom Arc 8018-B8)
FCAW (Dual Shield B8)
Yield Strength
95
655
Tensile Strength
114
787
ksi
MPa
Yield Strength
102
704
Tensile Strength
119
821
Elongation % in 2"
Store open electrodes in a dry place.
TIG80SB8 1/16X36X10#T/30#CT E2........................ 259971281
TIG80SB8 3/32X36X10#T/30#CT E2........................ 259971299
TIG80SB8 1/8X36X10#T/30#CT E2.......................... 259971307
TIG80SB8 5/32X36X10#T/30#CT E2........................ 259971315
20%
Stress Relieved 1 hr. @ 1375oF (746oC)
Storage and Reconditioning
Ordering Information
MPa
Elongation % in 2"
Typical Undiluted Weld Metal Analysis
TIGROD ER80S-B8 is a solid wire for TIG welding requiring
creep strength. This 9% Cr - 1% Mo Tigrod is used to weld
9% chromium - 1% Molybdenum steels (ASTM Section IX,
P No 5B, Group 1) such as ASTM A335 Grade P9 or ASTM
A213 Grade T9.
ksi
Atom Arc 9015-B9 is designed to weld the modified 9%
Cr - 1% Mo steels known by the designations T91, P91 or
Grade 91. These steels are designed to provide improved
creep strength, toughness fatigue and oxidation, and
corrosion resistance at elevated temperatures.
This product is specially formulated with a combined Mn + Ni
< 1.20% to meet numerous customers’ specifications while
producing an X-Factor <15.
Classification and Approvals
AWS/ASME SFA 5.5: E9015-B9H4R
Application
This electrode is used to weld high temperature steam pipe,
heat exchangers and boiler units.
Preheat Information
The recommended preheat temperature for 9CrMo steels is
400-500°F depending on thickness. Post weld heat treatment
is generally required.
Complimentary Products
19%
Stress Relieved 2 hr. @ 1400°F (760°C)
ksi
MPa
Yield Strength
86
593
Tensile Strength
106
731
Elongation % in 2"
23%
Typical Undiluted Weld Metal Analysis
C
Mn
0.1%
0.85%
Si
P
S
0.19% 0.009% 0.009%
Cr
Mo
X-Factor
8.6%
1%
<15
Storage and Reconditioning
Store open electrodes at 225oF (105oC) to 300oF (150oC)
Recondition electrodes at 700oF (371oC) for 1 hour
Ordering Information
AA 9015-B9 3/32X14X10#HS..................................... 255061335
AA 9015-B9 1/8X14X10#HS....................................... 255061343
AA 9015-B9 5/32X14X10#HS..................................... 255061350
AA 9015-B9 3/16X14X10#HS..................................... 255061368
GTAW (Tigrod ER90S-B9)
FCAW (Dual Shield B9)
Electrode Imprint Marking
9015-B9H4R
Product Data Sheet....................................COR-1069
18
Product Data Sheet.................................... SSP-1017
19
atom arc® 9015-b9
atom arc® 9018-b9
Historical data
Typical Mechanical Properties
Actual Chemical Analysis*
Min
Median
Max
C
0.080
0.099
0.124
Yield Strength
103
711
119
821
Mn
0.59
0.85
0.99
Si
0.12
0.19
0.30
Elongation % in 2"
P
0.004
0.009
0.011
S
0.007
0.009
0.010
Cr
8.04
8.60
9.60
Ni
0.15
0.25
0.45
Mo
0.90
0.99
1.11
Nb
0.02
0.04
0.09
Al
<0.001
0.001
0.002
Co
0.002
0.008
0.010
Cu
0.01
0.05
0.12
V
0.16
0.21
0.29
N
0.032
0.040
0.052
As
<0.0002
0.0010
0.0030
Sb
<0.0004
0.0010
0.0021
Sn
0.0002
0.002
0.0093
Fe
Rem
Rem
Rem
Min
Median
Max
1400oF (760oC)
@ 2 hrs.
1375oF (765oC)
@ 1 hr.
1400oF (760oC)
@ 2 hrs.
1375oF (765oC)
@ 1 hr.
1400oF (760oC)
@ 2 hrs.
1375oF (765oC)
@ 1 hr.
Yield (ksi)
83.5
88.4
86.5
96.6
89.3
121.9
Tensile (ksi)
105.2
107.4
107.5
115.1
109.1
137.9
% Elongation
22
17
22
21
24
23
X-Factor
11
8
12
12
14
14
Diffusible H2 (ml/100gr)
1.2
0.6
2.1
1.75
3.2
3.2
Charpy V-notch @ 68°F (Ft.-lbs)
49.8
n/a
58.4
n/a
67
n/a
**The data above was derived in the PWHT condition through March 2008 at 1 hour at 1375°F +/- 25°F. As of April 2008, the
specification has changed to 1400°F +/- 25°F at 2 hours. This data is compiled from 21 different tests within the time period of
January 2007 to May 2008.
Product Data Sheet.................................... SSP-1017
MPa
19%
Stress Relieved 2 hr. @ 1400oF (760oC)
ksi
MPa
Yield Strength
85
587
Tensile Strength
105
724
Elongation % in 2"
25%
Atom Arc 9018-B9 is designed to weld the modified 9% Cr 1% Mo steels known by the designations T91, P91 or Grade 91.
These steels are designed to provide improved creep strength,
toughness, fatigue and oxidation, and corrosion resistance at
elevated temperatures.
Typical Undiluted Weld Metal Analysis
This electrode is specially formulated with a combined Mn + Ni
< 1.20% max. and meets numerous customers’ specifications
while producing an X-Factor <15 MAX.
Storage and Reconditioning
Classification and Approvals
AWS/ASME SFA 5.5: E9018-B9H4R
Application
This electrode is used to weld high temperature pipe,
heat exchangers and boiler units.
Actual Mechanical Analysis**
20
ksi
Tensile Strength
* This data is compiled from 21 different lots
within the time period of January 2007 to
May 2008.
Mechanical Analysis
Stress Relieved 1 hr. @ 1375oF (746oC)
Chemical
Analysis
C
Mn
0.1%
0.8%
Si
P
S
0.17% 0.008% 0.009%
Cr
Mo
X-Factor
8.5%
1%
<15
Store open electrodes @ 225°F (107°C) to 300°F (150°C)
Recondition electrodes @ 700°F (370°C) for 1 hour
Ordering Information
AA 9018-B9 3/32x14x10# HS..................................... 255067845
AA 9018-B9 1/8x14x10# HS....................................... 255067852
AA 9018-B9 5/32x14x10# HS..................................... 255067860
AA 9018-B9 3/16x14x10# HS..................................... 255067878
Preheat Information
The recommended preheat temperature for 9CrMo steels is
400-500°F depending on thickness. Post weld heat treatment is
generally required.
Complimentary Products
GTAW (Tigrod ER90S-B9)
FCAW (Dual Shield B9)
Electrode Imprint Marking
9018-B9H4R
Product Data Sheet.................................... SSP-1023
21
atom arc® 9018-b9
dual SHIELD® b9
Historical data
Typical Mechanical Properties
Actual Chemical Analysis*
Stress Relieved 2 hr. @ 1400oF (760oC)
Chemical
Analysis
Min
Median
Max
Shielded Gas: 75% Ar / 25% CO2
ksi
MPa
C
0.080
0.098
0.124
Yield Strength
87
600
107
Mn
0.69
0.84
1.11
Tensile Strength
Si
0.12
0.17
0.25
Elongation % in 2"
P
0.004
0.008
0.013
S
0.007
0.009
0.014
Cr
8.04
8.55
9.51
Ni
0.19
0.27
0.51
Mo
0.85
1.00
1.18
Nb
0.02
0.04
0.10
Al
0.001
0.003
0.010
Co
<0.001
0.007
0.020
Cu
0.010
0.04
0.14
Typical Charpy V-Notch
Impact Properties
Testing
Temperature
70ºF (20ºC)
V
0.16
0.19
0.22
N
0.032
0.039
0.051
As
<0.0002
<0.0002
0.0028
Sb
<0.0004
0.0010
0.0017
Sn
0.0002
0.0020
0.0077
Fe
Rem
Rem
Rem
* This data is compiled from 8 different lots within the time period
of March 2007 to February 2008.
Min
Median
Max
1400 F (760 C) @ 2 hrs.
o
o
Ft.-lbs
J
30
40
Stress Relieved
2 hr. @ 1400oF (760oC)
Typical Undiluted Weld Metal Analysis,
75% Ar/25% CO2
Classification and Approvals
Storage and Reconditioning*
AWS/ASME A5.29: E91T1-B9M-H8
Actual Mechanical Analysis**
Condition
Dual Shield B9 is an all-position flux cored electrode designed
for the welding of modified 9% chromium creep resistant
steels, such as ASTM A335 Grade P91 or ASTM A213 T91.
This product is specially formulated with a combined Mn + Ni
< 1.20% to meet a variety of customer specifications.
Dual Shield B9 product is packaged on wire spool basket to
allow for the product to be placed in a heated storage oven. In
addition, the wire is packaged in a vacuum-sealed foil bag to
prevent moisture pick up until the sealed bag has been opened.
Application
Mechanical Analysis
738
21%
Dual Shield B9 has been formulated for use with 75% Argon/
25% CO2 shielding gas. This product operates well out-ofposition, especially in the 6 o’clock position on pipe producing a
flat to slightly convex weld bead.
Shielding Gas
Yield (ksi)
93
96
124
Tensile (ksi)
112
115
141
75% Ar/25% CO2
% Elongation
18
20
23
X-Factor
8
12
14
Complimentary Products
Diffusible H2 (ml/100gr)
0.3
1.7
1.9
Charpy V-notch (Ft.-lbs)
39
60
80
C
Mn
Si
0.1%
0.96%
0.18%
P
S
0.009% 0.008%
Cr
Mo
X-Factor
8.9%
1%
<15
Immediately from the vacuum-sealed bag the diffusible
Hydrogen is 4ml/100 g weld metal.
X-Factor: < 15
Mn + Ni ration is < 1.20%
Store open electrodes at 300oF (150oC)
Recondition electrodes at 300oF (150oC) for 1 hour
*Note: If packaged on a plastic spool, remove spool from plastic
bag before placing in oven. Store at 125oF (52oC).
Ordering Information
DS B9 045x15#PSP VP...............................................242250041
DS B9 045x33#BAWS VP...........................................242250033
DS B9 1/16x33#BAWS VP .........................................242250017
SMAW (Atom Arc 9015-B9 and/or 9018-B9)
GTAW (Tigrod ER90S-B9)
** The data above was derived in the PWHT condition at 1 hour at 1375°F +/- 25°F.
This data is compiled from 8 different tests within the time period of March 2007 to February 2008.
Product Data Sheet.................................... SSP-1023
22
Product Data Sheet....................................COR-1060
23
dual SHIELD® b9
tigrod® er90s-b9
Actual Chemical Analysis Historic Data*
Chemical
Analysis
Min
Median
Max
C
0.090
0.095
0.110
Mn
0.80
0.96
1.15
Si
0.13
0.18
0.22
P
0.003
0.009
0.012
S
0.006
0.008
0.010
Cr
8.13
8.93
9.61
Ni
0.04
0.19
0.25
Mo
0.92
0.99
1.11
Typical Mechanical Properties
Stress Relieved 1 hr. @ 1275oF (690oC)
ksi
MPa
Yield Strength
80
552
Tensile Strength
94
649
Elongation % in 2"
Stress Relieved 1 hr. @ 1300oF (704oC)
ksi
MPa
Yield Strength
76
524
93
642
Nb
0.02
0.03
0.00
Tensile Strength
Al
0.001
0.002
0.003
Elongation % in 2"
Co
<0.001
0.001
0.003
Cu
0.010
0.033
0.040
V
0.170
0.220
0.250
N
0.028
0.031
0.034
As
<0.0002
0.0005
0.0005
Sb
<0.0004
0.0005
0.0027
Sn
0.0018
0.0050
0.0081
Fe
Rem
Rem
Rem
TIGROD ER90S-B9 is a solid bare rod for TIG welding of
modified 9% chromium-moly creep resistant steels, such as
ASTM A335 Grade P91 or ASTM A213 T91.
TIGROD ER90S-B9 is embossed on both ends with the
Classification and Approvals
AWS A5.28: ER90S-B9
Shielding Gas
100% Argon
Complimentary Products
Actual Mechanical Analysis Historic Data**
Mechanical Analysis
Median
Typical Undiluted Weld Metal Analysis
C
Mn
Si
P
S
Cr
Mo
X-Factor
0.1%
0.6%
0.5%
0.01%
0.01%
2.4%
0.9%
<15
Max
Storage and Reconditioning
Store open electrodes in a dry place.
Ordering Information
TIGROD ER90SB9 1/16X36X10#T30# CT E2.......... 259967289
TIGROD ER90SB9 3/32X36X10#T30# CT E2.......... 259967198
TIGROD ER90SB9 1/8X36X10#T30# CT E2............ 259967206
TIGROD ER90SB9 5/32X36X10#T30# CT E2.......... 259967141
SMAW (Atom Arc 9018-B9 and/or 9015-B9)
FCAW (Dual Shield B9)
1400 F (760 C) @ 2 hrs.
o
o
Yield (ksi)
82
88
90
Tensile (ksi)
104
107
109
% Elongation
20
22
22
X-Factor
25%
alloy identification.
* This data is compiled from 8 different lots within the time period
of February 2007 to May 2008.
Min
27%
5
9.5
10
Diffusible H2 (ml/100gr)
2.2
4.9
6.5
Charpy V-notch @ 70°F(Ft.-lbs)
22
29.6
34.6
** The data above was derived in the PWHT condition at 1400°F +/- 25°F at 2 hours.
This data is compiled from 8 different tests within the time period of February 2007 to May 2008.
Product Data Sheet....................................COR-1060
24
Product Data Sheet....................................COR-1071
25
Atom arc 9015-b9
ATOM ARC® 9018-b9
Certified Material Test Report
Certified Material Test Report
Certificate of Analysis
Certificate of Analysis
Certified Materials Test Report
Tradename
Certified Materials Test Report
Diffusible Hydrogen to AWS A4.3
Atom Arc 9015-B9
Tradename
Atom Arc 9018-B9
GC
Average Value
ml/100 gr
Classification
Diffusible Hydrogen to AWS A4.3
2.6
GC
Average Value
ml/100 gr
Classification
E9015-B9H4R
E9018-B9H4R
Class
AWS A5.5: 2006, ASME SFA 5.5, SEC. II, PART C,
2007 EDITION, 2008a ADDENDA
Class
Actual Mechanical Properties
AWS A5.5: 2006, ASME SFA 5.5, SEC. II, PART C,
2007 EDITION, 2008a ADDENDA
Stress Relieved 2 hr. @ 1400 F (760 C)
o
Diameter
1/8"
Length/Pkg Type
14"
o
ksi
MPa
Yield Strength
81.5
562
Tensile Strength
103.1
711
Reduction in Area
60%
Elongation % in 2"
25%
Actual Mechanical Properties
Stress Relieved 2 hr. @ 1400oF (760oC)
Diameter
1/8"
Length/Pkg. Type
14"
Heat/PKG Code No.
ksi
MPa
Yield Strength
84.8
586
Tensile Strength
105.7
730
Reduction in Area
62%
Elongation % in 2"
24%
Heat/PKG Code No.
090072
10347
Actual Charpy V-Notch
Impact Properties
Lot No.
4F924K01
Testing
Temperature
Radiography
70ºF (21ºC)
Satisfactory
Actual Charpy V-Notch
Impact Properties
Lot No.
2C926K03
Condition
Ft.-lbs
Stress Relieved
2 hr @ 1400oF (760oC)
J
77
104
Testing
Temperature
Radiography
70ºF (21ºC)
Satisfactory
Moisture by RC-412 Method
Moisture by RC-412 Method
Out of the Can
0.08
Out of the Can
0.06
Exposed
0.19
Exposed
0.17
Concentricity
2%
Concentricity
2%
Chemical Analysis
Condition
Ft.-lbs
J
52
71
Stress Relieved
2 hr @ 1400oF (760oC)
Chemical Analysis
C
Mn
Si
P
S
Cr
Mo
V
Ni
C
Mn
Si
P
S
Cr
Mo
V
Ni
0.09%
0.74%
0.19%
0.009%
0.008%
8.56%
0.96%
0.20%
0.21%
0.093%
0.80%
0.18%
0.012%
0.010%
9.51%
0.96%
0.21%
0.24%
Cu
Al
N
Nb
As
Sb
Sn
X-Factor
Cu
Al
N
Nb
As
Sb
Sn
X-Factor
0.04%
<0.01%
0.039%
0.04%
0.0017%
0.0005%
0.0023%
10
0.12%
<0.01%
0.044%
0.03%
0.002%
0.001%
0.0047%
14
These properties represent a single test performed on a given lot/heat of material. The properties may change on another lot/heat test.
26
2.2
These properties represent a single test performed on a given lot/heat of material. The properties may change on another lot/ heat test.
27
DUAL SHIELD® b9
Tigrod® ER90S-B9
Certified Material Test Report
Certified Material Test Report
Certificate of Analysis
Certificate of Analysis
Certified Materials Test Report
Tradename
Certified Materials Test Report
Actual Mechanical Properties
Tradename
Stress Relieved 2 hr. @ 1400 F (760 C)
Dual Shield B9
o
Classification
E91T1-B9M
Class
AWS A5.29:2005
TIGROD ER90S-B9
o
ksi
MPa
Yield Strength
85.5
590
Tensile Strength
105.9
731
Reduction in Area
60%
Elongation % in 2"
22%
Classification
ER-90S-B9
Class
AWS A5.28-96, ASME SFA 5.28
Diameter
Diameter
0.045"
1/8"
Actual Charpy V-Notch
Impact Properties
Length/Pkg. Type
33# Spool
Testing
Temperature
Heat/PKG Code No.
N/A
70ºF (21ºC)
Lot No.
Length
14"
Condition
Ft.-lbs
J
38
52
Stress Relieved
2 hr @ 1400oF (760oC)
Heat/PKG Code No.
12/2032-3-2
Lot No.
87006
3-2
Radiography
Radiography
Satisfactory
Satisfactory
Actual Mechanical Properties
Diffusible Hydrogen to AWS A4.3
As Welded
GC
Average Value
ml/100 gr
5.3
This material does meet “H8” Requirements.
MPa
59.4
410
Tensile Strength
89.9
620
Elongation % in 2"
Chemical Analysis
16%
Chemical Analysis
C
Mn
Si
P
S
Cr
Mo
V
Ni
C
Mn
Si
P
S
Cr
Mo
V
Ni
0.09%
0.83%
0.14%
0.010%
0.008%
9.14%
1.03%
0.22%
0.21%
0.08%
0.51%
0.41%
0.008%
0.009%
8.64%
1.01%
0.20%
0.21%
Cu
Al
N
Nb
As
Sb
Sn
X-Factor
Cu
Al
N
Ti
X-Factor
0.04%
<0.01%
0.035%
0.03%
0.0005%
0.0005%
0.0037%
12
0.14%
0.015%
0.020%
0.01%
10
These properties represent a single test performed on a given lot/heat of material. The properties may change on another lot/ heat test.
28
ksi
Yield Strength
These properties represent a single test performed on a given lot/heat of material. The properties may change on another lot/heat test.
29
ESAB Cr-Mo p-91
filler metal creep data
30
ESAB ASME CERTIFICATE
31
ESAB ASME CERTIFICATE
sAFETY dATA sHEETS
Safety Data Sheets (SDS) are provided for all filler metal products regardless of their respective
manufacturing location. A specfic SDS file can be downloaded from www.esabna.com (website)
or by contacting ESAB directly.
SDS files are organized by their respective product family, ie. Atom Arc Low Hydrogen Welding
Electrodes contain all EXX15 and EXX18 grade of product. Note: below are the various file names
and products included.
SDS File No.
7970-S
7971-2-T
8000-F
32
Product Grouping
Atom Arc Low Hydrogen
Welding Electrodes
Dual Shield Low Alloy
Flux Cored Welding Electrode
Product Included
7018-A1
7018-B2L
8018-B2
8018-B3L
9018-B3
8018-B6L
8018-B6
8018-B8
9015-B9
8000-B2
9018-B9
8000-B2L
9000-B3
9000-B3L
B-6
B-9
U-515 (EB2) 13.20 SC (EB3)
ESAB Spoolarc and TIGROD
ER80S-B2
Welding Electrodes and Rods
ER80S-B6
ER90S-B3
ER80S-B8
ER90S-B9
33
NOTES
34
NOTES
35
World leader in welding and
cutting technology and systems
ESAB operates at the forefront of welding and cutting technology. Over one hundred years of continuous
improvement in products and processes enables us to meet the challenges of technological advances in every
sector in which ESAB operates.
Quality and environment standards
Quality and the environment are two key areas of focus. ESAB is one of few international companies to
have achieved the new ISO 14001 standard in Environmental Management Systems across all our global
manufacturing facilities.
At ESAB, quality is an ongoing process that is at the heart of all our production processes and facilities worldwide.
Multinational manufacturing, local representation and an international network of independent distributors bring
the benefits of ESAB quality and unrivaled expertise in materials and processes within reach of all our customers,
wherever they are located.
Be Safe When Welding or Cutting
Please read and understand the safety labels, instruction manuals and/or safety data sheet for your welding or cutting
product before you weld or cut. Always follow safe practices and use adequate ventilation when welding or cutting. More
information on welding health and safety can be found at www.esabna.com.
Call 1-800-ESAB-123 or 1-800-933-7070 (Filler Metal Headquarters)
ESAB Welding & Cutting Products
www.esabna.com
U.S.A: 411 South Ebenezer Road | Florence, SC 29501-0504
Canada: 6010 Tomken Road | Mississauga, Ontario L5T 1X9
Mexico: Ave. Diego Diaz de Berlanga No. 130 | Col. Nogalar | San Nicolas de los Garza, N.L. 66480 | Monterrey, Mexico
Filler Metal Manufacturing: 801 Wilson Avenue | PO Box 517 | Hanover, PA 17331
COR-1078 5m 3/10

Download Report