47 FLOW OF A FLUID IN AN AXIALLY ROTATING By A. White* This papcr presents the results of a preliminary experimental investigation into the flow of a fluid in an axially rotating pipe. It has been shown that the flow is stabilized when the pipe is rotated about its axis. At values of Reynolds number corresponding to turbulent flow in a stationary pipe it has been shown that the flow resistance is considerably reduced when the pipe is rotated, and at high rotational speeds reductions in pressure loss up to as much as 40 per cent were observed. Flow visualization experiments have shown that radial migration of fluid particles from the core of the fluid towards the pipe wall are diminished, and thus the rate of energy dissipation is reduced. INTRODUCTION of a fluid along a revolving pipe does sometimes occur in practice, but a search of the literature revealed little information for this case. A number of investigations into annular flow have been made with one or other of the cylindrical walls rotating, following the classic work of Taylor ( ~ >An t .interesting review of work in this field is included in a paper by Kaye and Elgar (2). It has been found that rotation of the annular walls can, depending on conditions, either stabilize the %owor make the flow less stable. Rotation of the outer wall causes a reduction in turbulence intensity near this wall, and rotation of the inner wall brings about an increase in turbulence and increased resistance to flow (2) (3). Traugott (4) measured the turbulence intensity in a flow along an annulus, using hot wire anemometers, and observed a reduction in turbulence when the cylindrical walls and the enclosed fluid were rotated as a solid body. These results agree with a criterion for stability first considered by Rayleigh (5) and later discussed by Prandtl (6). This criterion indicates that the flow stability of a fluid which is constrained to move in a curved path is dependent on the tangential velocity gradient. If the angular momentum increases with the radius, then the flow tends to be stable. Any fluid particle from an outer layer resists a tendency to being moved radially inwards because its centrifugal - force exceeds that on a particle nearer the centre of curvature, and shows a tendency to being thrown outwards. Similarly motion outwards is impeded because the centripetal force acting on an inner particle is smaller than that on a particle THE FLOW The M S . of this paper was first received at the Institution on 3rd Y U 1963 ~ and in its revised form, as accepted by the Council for publication, on 10th October 1963. * Graduate of the Institution. t References are given in the Appendix. further away from the centre. Consequently, radial motions characteristic of turbulent flow are suppressed by centripetal body forces. Conversely, for a flow where the angular momentum decreases in a radially outwards direction, the forces on a particle which deviates from its equilibrium position would tend to move it still further away. In this case the centripetal body forces have a de-stabilizing influence, and can lead to the formation of Taylor or Taylor-Gortler vortices. This stability criterion is not described in many text books, but an account is given by Schlichting (7) and Lin (S), together with additional references to work on stability and transition to turbulence. Notation d Pipe internal diameter. f Friction factor, T ~ & J V ~ . I Length. d p Pressure loss. Re Reynolds number, pVdIp. V Mean velocity of flow. p Absolute viscosity of fluid. p Density of fluid. T ~ , Wall shear stress. w Angular velocity. Subscript 0 refers to conditions when w = 0. FLOW ALONG A ROTATING PIPE The case of flow along a rotating Pipe may now be considered in the light of the preceding arguments. Tangential forces between the rotating pipe wall and the enclosed fluid will cause the fluid to rotate with the pipe. If the fluid rotates as a solid body with the pipe the tangential velocity will increase in a radially outwards direction, and according to the Rayleigh criterion it would seem that the flow J 0 U R N A L iMEC H A N I C AL E N G I N E E R I N G S C I E N C E 4 Downloaded from jms.sagepub.com at PENNSYLVANIA STATE UNIV on September 12, 2016 Vol6 No I I964 4s A. WHITE along a rotating tube would be more stable than the flow along a stationary tube. It is possible that, owing to momentum interchange, the angular velocity of the core of the fluid could be greater than that of the pipe. This would tend to reduce the stabilizing effect, but it should be noted that even with perfect momentum interchange instability cannot occur since it is impossible for the angular momentum to increase towards the centre of the pipe. Experimental measurements of pressure loss, described later in this paper, have shown that the flow in in fact stabilized, for at flow Reynolds numbers corresponding to turbulent flow conditions the resistance to flow is considerably reduced when the pipe is rotated. Flow visualization experiments have shown that the radial turbulent migration of fluid particles is greatly diminished, and hence there is a reduction in the rate of energy dissipation. EXPERIMENTAL APPARATUS In order to obtain measurements of pressure loss along a rotating tube the apparatus shown diagrammatically in Fig. 1 was constructed. it is not easy to obtain reliable pressure measurements from a rotating tube, particularly the small diameter used for these experiments, and therefore it was decided to take pressure measurements from stationary pipes at either end of the rotating section. The pressure loss along a length of rotating pipe could then be obtained by taking measurements with two or more different lengths of rotating section and subtracting the results for the same conditions of flow and rotation. This method is satisfactory provided that the shortest section is still long enough to ensure a uniform flow before discharging into the stationary pipe. The pipe sections were manufactured from +in bore drawn copper tubing. The rotating section was supported in ball races at each end, with rubber seals to prevent //OVLIILOW TO WEIGHING TANK c WATER FROM TOWN MAIN u Fig. 1. Apparatus leakage, and ball race pedestals were provided at intervals along the length to prevent the tube whirling. The revolving pipe was driven by a variable speed d.c. motor through a belt and cone pulleys and the speed of rotation was measured with a stroboscope. Water was supplied through a control valve either directly from the town mains for the high flow rates, or from a constant-head tank for the smaller flows. The rate of flow was measured by collecting the discharge in a weighing tank, although for some of the later tests a calibrated flow-rotameter was installed in the supply pipe. A standpipe was provided at the outlet to ensure full flowing conditions throughout the tests. Static pressure tappings were provided in the stationary pipes at either end of the rotating section and were situated sufficiently far from the junctions with the rotating section to eliminate any effects due to swirling flow (9). The upstream tapping was placed 10.5 in (28 diameters) from the rotating section, and the downstream tapping was situated 38 in (100 diameters) downstream of the rotating section. The pressure loss was measured with an inverted inclined water manometer for the low flows and a mercury manometer for the higher flow rates. DESCRIPTION OF T E S T S A N D RESULTS The overall pressure loss between the two pressure tappings was measured for three different lengths of rotating pipe (26 in, 41 in and 87 in), at various speeds of rotation and flow rate. The temperature of the water supply was noted and only varied between 13°C and 15°C throughout the period of testing. The results for the 87 in rotating length are shown graphically in Fig. 2 and the results for the other two sections were similar in nature. It can be seen that rotation of the pipe causes a considerable reduction in the overall pressure loss, except at very low flow rates. This is in spite of possible increases in loss at the junctions. It is also evident that the reduction in pressure loss is dependent upon the rotational speed. Fig. 3 shows the relationship between the overall pressure drop and the length of the rotating section and it is seen to be linear down to the shortest length tested. The overall pressure drop may be considered to be made up of two components: (1) The pressure loss along that section of pipe where the flow is rotating uniformly. (2) The pressure drop on either side of this region, i.e. the stationary pipes and the regions of relative swirl in the rotating pipe. The longitudinal pressure gradient along the rotating pipe where the flow is uniform was obtained by subtracting the overall loss figures for two rotating section lengths, at the same conditions of flow and rotational speed. This is justifiable from the linearity shown in Fig. 3. Fig. 4a and b were plotted by subtracting the overall J O U R N A L MECHANICAL E N G I N E E R I N G SCIENCE Downloaded from jms.sagepub.com at PENNSYLVANIA STATE UNIV on September 12, 2016 Vo16 No I 1964 FLOW OF A FLUID IN AN AXIALLY ROTATING PIPE loss figures for the 87 in and 41 in rotating section lengths, and represent the axial pressure gradient along a rotating tube with the ‘end effects’ eliminated. It can be seen that rotation considerably reduces the pressure loss in the turbulent flow regime, but at values of Reynolds number corresponding to laminar flow in a stationary pipe (i.e. < 2000) the pressure loss is increased. It is possible to obtain a solution to the Navier-Stokes equations for laminar flow in a rotating tube (IO), where the tangential velocity is proportional to the radius, i.e. rhe enclosed fluid rotates bodily with the tube. This 49 solution shows that the axial velocity profile and pressure loss do not differ from the values for laminar flow in a stationary tube, but a fairly long ‘entry length’ along the rotating tube is required for these conditions to become established. At first sight it would appear that the increased pressure loss actually measured at low values of Reynolds number is due to turbulence being generated at the transition between the rotating pipe and the stationary pipe. However, it is likely that turbulence induced by the junction in this way would die out along the tube, but there is no 30 L c CI 25 0) L1 E u .- I m 20 v) 0, LI! n 2 15 v) o W Q n 20 40 60 ao loo LENGTH OF ROIAT’NG S E C T I O N - I 1 a _I 2 1c n W > 0 5 I ~ 0 6000 30 8000 10000 Re= p v d / p a 280 i I I LENGTH OF ROTATING S E C T I O N - in b 0 2 0 000 10 000 30 00 0 20 60 40 80 100 LENGTH O F ROTATING S E C T I O N - i n ffe=p vd/ )r b C Fig. 2. Overall pressure loss with 87-in long rotating section Fig, 3. Variation in overall pressure loss with length of rotating section JOURNAL MECHANICAL ENGINEERING SCIENCE Downloaded from jms.sagepub.com at PENNSYLVANIA STATE UNIV on September 12, 2016 VoI 6 No I 1964 A. WHITE 50 evidence of turbulence decay along the rotating tube as can be seen from the linearity of Fig. 3a. Although great care was exercised to maintain the rotating tube axially true, there was a slight eccentricity of a few thousandths of an inch, and it is probable that this eccentricity, aided by mechanical vibration, is the cause 3 1.00 I sPEED.rev/min I 2. Y W 2 m 9 2 C ._ I 0.501 0.1 Lu LL h 2. . , , , ,I 0.5 1.0 , I I I I I 50 1.0 w d/ V 8 Plotted from Fig. 4a and b. I- 0 0 , Fig. 5. Reduction in friction factor with pipe rotation 1. L w a m Y) 2 1 W n 3 ln m w o a a 0 0 10 000 20 000 30 000 Re=p vd/ b Pipe diameter 3 in. Fig. 4. Pressure loss along a rotating pipe: pressure loss against Reynolds number for various speeds of rotation of the increased turbulence and pressure loss at low Reynolds numbers. Fig. 5 represents the results in dimensionless form, and shows the pressure loss along a rotating pipe expressed as a fraction of the loss along a stationary pipe plotted as a function of wdlV and Reynolds number. It appears that at values of Reynolds number above about 8000 all the experimental points lie on a unique line, but for Reynolds numbers below this value the results deviate from this line and the reduction in pressure loss caused by rotation is not so great. As stated previously, it is believed that some turbulence is created in the rotating section by eccentricity and vibration, and at low values of Reynolds number the turbulence intensity caused by the flow along the pipe may be small in comparison. However, at high Reynolds numbers the intensity of turbulence generated by the flow is probably large compared with that due to eccentricity and vibration. This is the probable explanation of the smaller reduction in pressure loss at values of Reynolds number below about 8000, for although rotation of the pipe stabilizes the flow, some turbulence is also created by pipe malalignment, and it is only at the higher flow rates that this latter effect becomes negligible compared with turbulence generated by the flow. Fig. 6 shows the results plotted in the form of a friction factor chart, which was prepared using data from Fig. 5. This chart clearly shows the large reductions in pressure loss obtained when the tube is rotated, and also the asymptotic nature of the reduction with increasing rotational speed. It is of interest to note that the foregoing results provide a method by which the total pressure loss across a pipe system with a rotating section may be estimated. From Fig. 3 it can be seen that if the lines on each graph are extrapolated they intersect at a common value on the vertical axis, which is found to be nearly equal to the JOURNAL MECHANICAL ENGINEERING SCIENCE Downloaded from jms.sagepub.com at PENNSYLVANIA STATE UNIV on September 12, 2016 Val 6 No 1 I964 FLOW OF A FLUID IN A N AXIALLY ROTATING PIPE Plats d Tube speed = 0 rev/min. Fig. 8. Laminar flow Re = 2100; tube speed = 0 revlmin. Fig. 9. Onset of turbulence Re = 3520; tube speed = 0 rev/min. Fig. 10 Re = 3520; tube speed = 1040 revlmin. Fig. 11 JOURNAL MECHANICAL ENGINEERING SCIENCE Downloaded from jms.sagepub.com at PENNSYLVANIA STATE UNIV on September 12, 2016 Vol6 No I 1964 A. WHITE Plate 2 Re = 8800; tube speed = 0 revlmin. Fig. 12 Re = 8800; tube speed = 1600 revlmin. Fig. 13 Re = 8800; tube speed = 1840 revlmin. Fig. 14 J O U R N A L MECHANICAL E N G I N E E R I N G SCIENCE Downloaded from jms.sagepub.com at PENNSYLVANIA STATE UNIV on September 12, 2016 Vol6 No I 1964 FLOW OF A FLUID I N AN AXIALLY ROTATING PIPE . \I \ \ a h 2 51 in BORE HYPODERMIC TUBE' Fig. 7. Arrangement for dye injection into rotating tzibe 0 0 0 1 5 1000 L---I L-L 5000 I 10000 I I I I 50 000 Re=p v d / p Fig. 6. Variation of friction factor with Reynolds number and rotational speed pressure loss along the stationary inlet and outlet sections with zero rotation of the intermediate section. Thus it seems that the pressure loss across the whole system with a rotating section and stationary inlet and outlet lengths may be calculated by adding two components of pressure loss : (1; The loss along the whole of the rotating length based on the friction factor from Fig. 6 corresponding to the speed of rotation and the flow rate. (2) The loss along the stationary inlet and exit lengths, based on the normal friction factor for a stationary pipe. Ir was found that this method produces values which correspond very closely with experimental measurements of overall pressure loss, and over the whole range of the tests the maximum error was not more than about 10 per cent. FLOW VISUALIZATION EXPERIMENTS The large reductions in flow resistance caused by rotation of the pipe indicate that the turbulent fluctuations must be considerably reduced, and it was considered that much interesting information could be obtained from visual flow experiments. A transparent rotating section waa manufactured from perspex tube of in bore and Q in wall thickness. The upstream end was attached to a rotating swirl drum with vanes in an axial-radial plane. This was used to ensuie that the water entering the perspex tube was rotating at the same angular speed, and thus avoided the necessity of a very long tube. + J 0 11 R N A I Dye was injected at a point 12 in from the entrance by the arrangement shown in Fig. 7, from a pressurized container, and its flow rate was adjusted with a screw down type hose clip. The dye injection arrangement also gave support to the perspex tube to prevent whirling. The dye used consisted of Fluorescein dissolved in water, although in order to take flow photographs it was rendered more opaque by the addition of a little Indian ink. Dye was injected at a controlled rate for various flows and speeds of rotation and the resulting flow patterns are shown in Figs 8-14, Plates 1 and 2. An electronic flash gun was used with a special troughshaped reflector to illuminate the tube along its length as uniformly as possible, and the duration of the flash was of the order of 0.001 s, which was sufficiently brief to arrest the motion of the rotating tube. Figs 8,9 and 10, Plate 1, show the flow along a stationary pipe and show the onset of turbulence with increasing Reynolds number. These results are of course well known, and were first observed many years ago during the classic experiments of Osborne Reynolds (11). Fig. 11, Plate 1, shows the flow pattern at the same Reynolds number as Fig. 10 but in this case the tube was rotating. It can be seen from Fig. 10 that turbulence causes the dye quickly to diffuse radially outwards and to fill the whole tube. The stabilizing influence of rotation is clearly shown in Fig. 11, where radial migrations of fluid particles are greatly diminished and the dye moves along the central core of the tube without much radial diffusion. Of course a similar effect would be observed if the dye had a density less than that of water, since the dye particles would then be forced to the centre of the tube under rotating conditions. However, the flow patterns in the photographs cannot be ascribed to this cause, since Indian ink particles are colloidal and therefore would not be centrifuged out of suspension. This was verified by injecting some of the dye into a test tube of water, and rotating the whole for some time in a centrifuge. The dye was seen to remain in suspension and the particles were not forced either to the top or the bottom of the tube. Figs 12-14, Plate 2, show the flow pattern at a higher value of Reynolds number, well into the turbulent regime, and again the stabilizing influence of rotation is clearly seen. M E C H A N I C A L E PIT G I N E E R I N G S C I E N C E Downloaded from jms.sagepub.com at PENNSYLVANIA STATE UNIV on September 12, 2016 VoI h N o I 1964 A. WHITE 52 CONCLUSIONS This investigation shows that the flow along a pipe is stabilized when the pipe is rotated about its axis. At values of Reynolds number corresponding to turbulent flow along a stationary pipe it has been shown that the flow resistance is considerably reduced when the pipe is rotated, and at high rotational speeds reductions in pressure loss up to as much as 40 per cent were observed. This phenomenon is in agreement with a criterion of stability enunciated by Rayleigh, which when related to the flow conditions of this problem shows that radial migration of fluid particles would be suppressed. Flow visualization experiments have confirmed this reasoning, and it has been clearly shown that radial movements of fluid particles from the fast-moving central core of the fluid towards the pipe wall are reduced, and hence the rate of energy hssipation is reduced. It should be noted that although the results have been represented in dimensionless form, only one size of pipe was used for the tests. Furthermore, it is likely that results with a compressible fluid would differ from Fig. 6 since a positive radial density gradient should increase stabilization. Although this work has not been related to any particular practical problem, the results may find application in connection with certain items of chemical plant containing rotating elements, and also with rotating-tube heat exchangers. ACKNOWLEDGEMENTS This work was carried out at Kings College in the University of Durham, now the University of Newcastle upon Tyne, during the year 1961-62. The author is indebted to Professor A. F. Burstall, D.Sc., Ph.D. (Member) for the provision of the experimental facilities, and to Mr B. A. Sutton, M.A., for his helpful comments and advice. APPENDIX REFERENCES (I) TAYLOR, G. I. ‘Stability of a viscous liquid contained between two rotating cyclinders’, Phil. Trans. 1923 223 (Series A), 289. ‘Fluid friction between rotating cylinders’, Proc. roy. Soc. 1936 157 (Series A), 561. (2) KAYE,J. and ELGAR, E. C. ‘Modes of adiabatic and diabatic fluid flow in an annulus with an inner rotating cylinder’, Trans. Amer. SOL.mech. Engrs 1958 80,753. (3) YAMADA, Y . ‘Resistance of a flow through an annutus with an inner rotating cylinder’, Bull. Jup. SOC.mech. Engrzg 1962 5 (no. 18), 302. (4) TRAUGOTT, S . C. ‘Influence of solid body rotation on screen produced turbulence’, Tech. Notes nut. adv. Comm. Aero., Wash. no. 4135. ( 5 ) RAYLEIGH, LORD. ‘On the dynamics of rotating fluids’, Proc. roy. Sac. 1916 93 (Series A), 148. (6) PRANDTL, L. ‘Einfluss stabilisierender Krafte auf die Turbulenz’, Vortrage aus dem Gebiete der Aerodynamik und verwandte Gebiete (Aachen 1929), 1930 (Springer, Berlin). (7) SCHLICHTING, H. Boundary layer theory fourth edition, 1960 chapter 17 (McGraw-Hill). (8) LIN, C . C. The theory of hydrodynumic stability 1955 49 (Cambridge University Press), (9) WHITE, A. ‘The flow of fluid in rotating pipes’, M.Sc. Thesis, Kings College, University of Durham, hlarch 1963. (10) TALBOT, L. ‘Laminar swirling pipe flow’, J . appl. Mech. 1954 21 (no. l), 1. (11) REYNOLDS, 0. ‘An experimental investigation of the circumstances which determine whether the motion of water shall be direct or sinuous’, Phil. Trans. 1883, 935. JOURNAL MECHANICAL ENGINEERING SCIENCE Downloaded from jms.sagepub.com at PENNSYLVANIA STATE UNIV on September 12, 2016 Vol6 No 1 1964
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