Chapter 6 Chapter-6 Synthesis, Characterization and Studies of Zinc Orthophosphate & Cobalt Orthophosphate Nanoplatelets A part of this work has been presented: 1. T. George, S. Joseph, S. Mathew, National Symposium on Current Trends in Inorganic Chemistry, CTIC-04, CUSAT, Cochin, 15-17 March, 2004 2. T. George, S. Joseph, S. Mathew, Indo–Australian International Symposium on Nanoscience and Nanotechnology, IISc, Bangalore, 31March–1April, 2006 3. T. George, S. Joseph, S. Mathew, International Symposium on Materials Chemistry, ISMC-06, BARC, Mumbai, 4 –8 December, 2006 213 Chapter 6 6.1. Introduction Phosphate ceramics are getting attention due to their variety of applications in optical, electrical, prosthetics and structural fields as fluorescent materials, dielectric substances, dental cements, metal surface coatings, fuel cells, pigments [1-3]. They are also used in catalysis, ion exchangers and in low thermal expansion ceramic materials [4-6]. Zinc phosphate is a non-toxic white inorganic pigment featuring corrosion protection and adhesion capability. It is used as a flame retardant and also as a chemically bonded ceramic material (CBC). Zinc phosphate is the first bioceramic to be proposed in dental applications [7, 8]. In the color televisions different phosphors are used, for their emission in frequency ranges corresponding to each of the primary colors. The decay time of the phosphor is vital in these applications, with the relevant time scale imposed for the electron beam to sweep the phase of the tube. Zinc phosphate doped with manganese is a well-known phosphor used in cathode tubes [9]. Generally violet colored cobalt pigments are called cobalt violet. First developed in the early 19th century, cobalt violet was the primary permanent violet pigment available. Cobalt violets range from deep to pale shades with either a pink or blue hue. The first cobalt violets used were composed of cobalt arsenate. This highly toxic compound is now rarely used. Instead most current cobalt violets are non-toxic and are made from either cobalt phosphate, or cobalt ammonium phosphate. Cobalt violets are used in paints [10]. To prepare metal phosphates, methods like molten salt flux synthesis [11], sol-gel synthesis [12], thermolysis/flame pyrolysis of polymer matrix based precursor solution synthesis [13], boron phosphate method [14], chemical precipitation [15, 16], solid- state reaction [17], had been developed. 214 Chapter 6 One of the oldest techniques for the synthesis of nanoparticles is the precipitation of products from bulk solutions [18-20]. In this investigation simple, inexpensive and highly reproducible aqueous precipitation method was used for the preparation of zinc orthophosphate and cobalt orthophosphate. This pollution free method has the advantage of good stoichiometric control and the production of ultra fine particles with high purity in a relatively short processing time at lower temperatures with improved compositional homogeneity. The concentration of the metal species present in the initial reaction mixture has the largest effect on the overall nanoparticle size. 6.2. Synthesis and characterization of Zn3 (PO4) 2. 4H2O nanoplatelets Nanosized powders of Zn3(PO4)2.4H2O were prepared by reacting stoichiometric amounts of AR grade zinc nitrate (Zn(NO3)2.6H2O, 0.005M) and disodium hydrogen phosphate (Na2HPO4.2H2O, 0.003M) in distilled water. The precipitate was filtered, washed a number of times using distilled water and dried in an oven at 100°C for 3 hours to get fine, soft and white powders of zinc orthophosphate. Powder X-ray diffraction (XRD) patterns were recorded on a RINT 2100 X-ray diffractometer with Ni filtered Cu K radiation in the range 5o-120o in 2θ steps of 0.02o. This recording procedure enabled us to detect even the weak peaks in our XRD pattern. Phases in the sample were determined using quantitative phase analysis employing Powdercell 2.4 program [21]. The specific surface area of zinc orthophosphate nanoparticles was determined by the BET (Brunauer, Emmett and Teller) method with nitrogen adsorption using Gemini Micromeritics surface area analyzer. The size and 215 Chapter 6 morphology of the nanoparticles were determined by Transmission Electron Microscope (TEM) using a JEOL model 1200EX instrument operated at an accelerating voltage of 120 kV. The sample was ultrasonically dispersed in ethanol for several minutes prior to depositing onto the grid and allowed the solvent to evaporate. The surface features were studied using Scanning electron microscope (SEM Hitachi S -520). The chemical composition of the prepared sample was studied using energy dispersive X-ray analysis system attached to the scanning electron microscope. Thermogravimetric analysis (TGA) and Differential thermal analysis (DTA) of the sample was carried out in the temperature range from room temperature to 800°C using Schimadzu DTG 60. The photoluminescence spectrum of pure zinc orthophosphate and Mn doped zinc orthophosphates were taken using a Perkin Elmer LS-55 luminescence spectrometer (slit width 10 nm). 6.3. Results and discussion 6.3.1. Powder XRD studies of Zn3 (PO4)2. 4H2O Figure 6.1 shows the powder X-ray diffraction patterns of zinc orthophosphate nanopowders prepared by aqueous precipitation method. The pattern reveals the formation of polycrystalline Zn3(PO4)2.4H2O and the phase confirmed by comparing with JCPDS file [22]. 216 Chapter 6 Figure 6.1 XRD pattern of Zn3(PO4)2.4H2O The structure resembles that of the mineral ‘hopeite’. The unit cell of the prepared Zn3(PO4)2 4H2O is having orthorhombic crystal structure with a = 10.5749; b = 18.3768; c = 5.0398 and = = = 90° and the space group symbol is Pnma (# 62) The average particle size of the nanocrystalline samples, calculated from the full width at half maximum (FWHM) of major peaks of the XRD patterns using Scherrer formula [23] is 30 nm. 6.3.2. Electron Microscopic Analysis of Zn3(PO4)2. 4H2O The SEM micrograph (figure 6.2) and the TEM micrograph in (figure 6.3) shows the morphological features of zinc orthophosphate nanoparticles. 217 Chapter 6 Figure 6.2 SEM images of zinc orthophosphate nanoplatelets It is clear from the SEM and TEM images that the particles are aggregated in a peculiar way to form clusters of thin, transparent, platelets. Figure 6.3. TEM images of zinc orthophosphate nanoplatelets 218 Chapter 6 The energy dispersive X-ray analysis spectrum of Zn3(PO4)2. 4H2O is shown in figure 6.4. Figure 6.4 EDX spectrum of Zn3(PO4)2. 4H2O The EDX analysis (figure 6.4) reveals the presence of Zn, P and O in appropriate ratios. Trace amount of Na from a secondary phase can also be seen in the EDX spectrum even after repeated purification of the sample. In order to quantify the secondary phase, we tried a quantitative phase analysis by Reitveld refinement. The Rietveld method is a powerful and relatively new method for extracting detailed crystal structural information from X-ray and neutron powder diffraction data since such structural details dictate many of the physical and chemical attributes of materials. Since most materials of technological interest are not available as single crystals but often only in polycrystalline or powder form, the Rietveld method has become very 219 Chapter 6 important and is now widely used in all branches of science that deal with materials at the atomic level [24]. The Rietveld analysis [25] was carried out on crystalline (Zn3PO4)2.4H2O heated at 150 °C for 2 h (figure 6.5). The structure of the mineral hopeite was first described by Liebau in 1965 [26]. This analysis was performed using the fullprof package assuming Pnma space group for a ‘hopeite’ type orthorhombic structure. The tick marks indicate the position of the all possible Bragg reflections from the structural model shown in table 6. 1. Figure 6. 5. Rietveld plot for crystalline Zn3PO4)2.4H2O powders heat treated at 150 °C for 2 h in air atmosphere The experimental and simulated intensity data (Ie and Is) are plotted as open circles (o) and solid lines, respectively and I = Ie-Is. Zoomed 6-15° 2 region of the Rietveld plot for crystalline Zn3(PO4)2.4H2O powders heat treated at 150 °C is shown in figure 6.6. 220 Chapter 6 Figure. 6.6. Zoomed 6-15° 2 region of the Rietveld plot for crystalline Zn3PO4)2.4H2O Circles are experimental points. Solid lines are sum due to zinc orthophosphate and the secondary phase. Dotted lines in the zoomed 6-15° 2 region (figure 6.6) of refined plot correspond to the secondary phase identified as sodium di zinc triphosphate nonahydrate. Here the precursors used were zinc nitrate and disodium hydrogen phosphate in aqueous medium at room temperature. The secondary phase sodium di zinc triphosphate nonahydrate may also be formed along with zinc orthophosphate. The amount of secondary phase calculated by quantitative phase estimation is 6 %. 221 Chapter 6 Table 6.1. Atomic positions and isotropic thermal parameters of atoms in zinc orthophosphate. Atom X y z Occupancy Isotropic thermal parameter (Å2) O1 0.3046 0.0418 0.1348 1 1.3 O2 0.5307 0.0792 0.1471 1 0.9 O3 0.3678 0.1707 0.2237 1 1.8 O4 0.401 0.0865 0.5795 1 1.9 O5 0.1549 0.1674 0.6558 1 1.7 O6 0.8937 0.25 0.7615 1 0.5 O7 0.6121 0.25 0.3762 1 1 Zn1 0.7651 0.25 0.0681 1 1.7 Zn2 0.1433 0 0.2938 1 2 P 0.3955 0.0929 0.2673 1 1.2 Atomic positions and isotropic thermal parameters of atoms in zinc orthophosphate obtained by the Rietveld refinement are shown in table 6.1. The occupancy factor for Zn, P and O atoms obtained by this refinement are full. Figure 6.7 illustrates the orthorhombic Zn3(PO4)2.4H2O.unit cell with space group Pnma. 222 Chapter 6 Zn2 O4 O1 Zn2 Zn2 P O5 O3 O4 Zn2 O2 O6 O2 P O1 O7 O6 O5 O3 O5 Zn1 O4 O3 P Zn1 O5 O7 O3 O4 P Zn2 O2 O2 O2 O2 Zn2 O1 O1 Zn2 P O4 O1 O1 Zn2 P O7 O3 O5 Zn1 O3 Zn1 O5 O4 O7 O6 O3 O5 P O2 O6 O3 O1 O2 Zn2 O4 O5 P Zn2 Zn2 O1 O4 Zn2 b Po wd erCell 2 .0 a c Figure 6.7. Crystal structure of Zn3 (PO4)2. 4H2O Red circles are oxygen atoms, pink circles are phosphorous atoms, and the blue circles are Zn. Also note that water basis is replaced by oxygen atoms because of the poor X-ray scattering power of hydrogen atom. The phosphorous atoms are coordinated to the four oxygen atoms in a [PO4]3− tetrahedral configuration (see the polyhedra). The Six-coordinate Zn2+ cations in this unit cell is cis-bonded to two phosphate groups and to four O atoms of four water molecules (two of which are located on mirror planes), forming a framework structure. In addition, hydrogen bonds of the type O—H----O are present throughout the crystal structure. 223 Chapter 6 6.3.3. Thermal analysis of Zn3 (PO4)2. 4H2O The TGA and DTA curves are shown in figure 6.8. The TGA cuive shows two distinct weight loss steps and the DTA curve shows two Figure 6.8. TGA and DTA curves of the zinc phosphate nanoclusters. endothermic peaks. The first weight loss step in the temperature range 33–215°C which was accompanied by an endothermic peak at 119.25°C and the second weight loss step in the temperature range 219–440°C accompanied by an endothermic peak at 300.81°C. The total weight loss in the two stages was 14.65 %. Calculations show that the weight loss is equivalent to 4 units of water of crystallization. The final formula of the prepared sample is assumed to be Zn3(PO4)2 .4H2O. 224 Chapter 6 6.3.4. Photoluminescent study of Zn3 (PO4)2. 4H2O Figure 6.9 shows the excitation and emission spectrum of pure zinc orthophosphate and zinc orthophosphate doped with 3% of Mn2+. Figure 6.9. (a) is the excitation & emission spectrum of pure zinc orthophosphate. Figure 6.9 (a) Excitation & Emission spectrum of pure zinc orthophosphate. (b) Excitation & Emission Spectrum of Mn2+ doped zinc orthophosphate 225 Chapter 6 Figure 6.9. (b) is the excitation & emission spectrum of Mn2+ doped zinc orthophosphate. The room temperature photoluminescence studies show a strong intense emission around 570 nm. It is seen that there is an increase in the intensity of emission peak (PL) of zinc orthophosphate, when it is doped with Mn2+. The experiment is performed with 1, 2 and 3% of Mn2+ doped samples. But it is noticed that there is no substantial enhancement in the intensity of the emission peaks when the Mn2+ concentration is increased further. Also there is no shift in the peak position. The enhancement in the intensity of the emission peak may be due to the 3d-3d transition of Mn2+. The PLE (photoluminescence excitation) spectra of pure and 3% Mn doped zinc orthophosphate nanoparticles are also shown in figure 6.9. In doped semiconducting materials the possible paths for the luminescence excitation of the impurity ions include indirect excitation of the host lattice and direct excitation of impurity ions. The maximum excitation peak is centered at 390 nm and it can be attributed to the transitions of the 3d5 multiplet states of Mn2+. Hence it is evident from the photoluminescence studies that Mn2+ ions can effectively improve the luminescence of zinc phosphate [27, 28]. 6.4. Synthesis and characterization of Co3 (PO4)2. 8 H2O nanoplatelets Fine powders of cobalt orthophosphate were synthesized by chemical reaction between AR grade cobalt nitrate and disodium hydrogen phosphate. The precipitates were centrifuged, filtered, washed a number of times using distilled water followed by drying in a vacuum desiccator at room temperature. The crystal structure and particle size were determined by 226 Chapter 6 powder X-ray diffraction using Cu Kα radiations and the surface morphology by scanning electron microscope (SEM). The thermal behavior of the sample was studied by thermogravimetric analysis (TGA) and differential thermal analysis (DTA). The magnetic behavior of the sample was studied at various temperatures from 296 K to 573 K using vibration sample magnetometer (VSM). A typical sample was consolidated into pellet of diameter 10 mm and thickness 1.9 mm by applying pressure using a hydraulic press. Dielectric constant (ε') and ac electrical conductivity (σac) were obtained using HIOKI 3532 LCR Hitester, impedance analyzer at different frequencies from 100 Hz to 1400 KHz over the temperature range from 303 K to 353 K. 6.5. Results and discussion 6.5.1. XRD studies of Co3 (PO4)2. 8 H2O Figure 6.10 shows the XRD patterns of the as prepared powder samples of nanocrystalline cobalt orthophosphate with reactant concentrations 227 Chapter 6 Figure 6.10. XRD patterns of cobalt phosphate nanoparticles (a) 0.0015 M cobalt nitrate and 0.001 M disodium hydrogen phosphate, (b) 0.003 M cobalt nitrate and 0.002M disodium hydrogen phosphate, (c) 0.006 M cobalt nitrate and 0.004 M disodium hydrogen phosphate and the samples are named as C1, C2 and C3 respectively. X-raydiffraction pattern reveals that the powder samples are well crystallized. The pattern agrees well with that of Co3(PO4)2.8 H2O in the JCPDS card [29]. The crystals are monoclinic in nature with space group C2/m. The average particle size of the samples 228 Chapter 6 calculated from the full width at half maximum (FWHM) of major peaks using Scherrer formula is 24 nm for sample C1, 27 nm for sample C2, 30 nm for sample C3 which shows an increase of particle size with increase of concentration of the reactants. 6.5.2. Electron microscopic analysis of Co3 (PO4)2. 8 H2O The SEM images of Co3 (PO4)2. 8 H2O (sample C3) in figure 6.11. Figure 6.11. SEM image of cobalt orthophosphate nanoparticles The SEM image shows that the flat crystals are in the form of plate-lets. The thickness of the plate-lets is estimated to be of the order of 30 nm. 6.5.3. Thermal studies of Co3 (PO4)2. 8 H2O Figure 6.12 show the TGA and DTA curve of the as synthesized cobalt phosphate sample C1. The TGA curve shows a major weight loss in the temperature range 125-180oC followed by a slow weight loss continuously till 229 Chapter 6 up to 500oC. This weight loss is due to the drying of the sample and also due to the loss of water of crystallization. The DTA curve shows two endothermic peaks at 162oC and 215oC, which are attributed to the loss of the water of crystallization in the sample. Calculations using the loss of weight from the TGA curve agree with the presence of 8 units of water of crystallization in the basic formula unit. Figure 6.12. TGA and DTA curve of the as synthesized cobalt orthophosphate 6.5.4. Magnetic studies of Co3 (PO4)2. 8 H2O Figure 6.13 indicates the variation of the molar magnetic susceptibility (χ) with temperature of Co3 (PO4)2. 8 H2O (sample C1) from 296 K to 573 K using VSM. The curve shows the nature of a paramagnetic sample displaying the Curie-Weiss behavior [30]. At 296 K the value of molar susceptibility is 230 Chapter 6 0.0273 cgs units and at 473 K it is 0.012 cgs units. The literature value of molar susceptibility of anhydrous Co3 (PO4)2 at 291 K is 0.02811 cgs units which closely agrees to the above result [31]. 0.028 Molar susceptibility (cgs units) 0.026 0.024 0.022 0.020 0.018 0.016 0.014 0.012 0.010 280 300 320 340 360 380 400 420 440 460 480 Temperature K Figure 6.13 Variation of the molar magnetic susceptibility (χ) with of Co3 (PO4)2. 8H2O from 296 K to 573 K using VSM 6. 5.5. Dielectric studies of Co3 (PO4)2. 8 H2O The variation of dielectric constant (ε') with log of frequency of the applied field for temperatures from 303 K to 353 K of Co3 (PO4)2. 8 H2O (sample C1) is shown in figure 6.14. It is found that the dielectric constant, for 231 Chapter 6 all temperatures, has high value at low frequencies, which decreases 1800 303 K 323 K 353 K 1600 Dielectric constant ' 1400 1200 1000 800 600 400 200 0 -200 2 3 4 5 6 Log f Figure 6.14 Variation of dielectric constant (ε') with log of frequency of the applied field for temperatures from 303 K to 353 K of Co3 (PO4)2. 8 H2O continuously as frequency increases. For 303 K the value of dielectric constant, ε' at 100 Hz is 861 which decreases continuously to 0.075 at 1400 KHz. For 323 K the corresponding values of ε' are 1224 and 1.4, and for 353 K the values are 1680 and 2.78 respectively. The variation of tan δ of Co3 (PO4)2.8 H2O as a function of frequency and temperature is shown in figure 6.15. At 303 K the value of tan δ is 4.15 at 100 Hz and 49.4 at 1400 KHz. 232 Chapter 6 303 K 323 K 353 K 50 40 tan 30 20 10 0 2 3 4 5 6 Log f Figure 6.15 Variation of dielectric loss (tan δ) as a function of frequency of Co3 (PO4)2. 8 H2O At 323 K the corresponding values are 2.5 and 4.8 but at 353 K the values are 2 and 3.4 respectively. The dielectric behaviour of nanomaterials is primarily due to different types of polarizations present in the material. Nanocrystalline materials possess enormous number of interfaces and large number of defects such as dangling bonds, vacancies and micropores present in these interfaces can cause a change of positive or negative space charge distribution [32]. When an electric field is applied these space charges move and are trapped by these defects resulting in the formation of dipole moments which is called space charge polarization. Interfaces in nanostructured materials posses many oxygen or nitrogen ion vacancies, which are equivalent to positive charges giving dipole moments, which in an electric field will rotate giving a resultant dipole moment in the direction of the applied field. This is called rotation direction polarization. The high value of ε' at low frequencies is due to space 233 Chapter 6 charge polarization and rotation direction polarization. [33, 34]. As temperature increases more and more dipoles will be oriented in the field direction, which results in the high value of the dielectric constant. When frequency increases the electron exchange will not follow the external field, which lowers the values of dielectric constant. In nanophase materials, the inhomogeneities present at the interfaces produces an absorption current ac conductivity x 10 -4 Sm -1 resulting in the dielectric loss [35]. 8.0 7.5 7.0 6.5 6.0 5.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 -0.5 303 K 323 K 353 K 2 3 4 5 6 Log f Figure 6.16 Variation of ac electrical conductivity (σac) as a function of frequency and temperature of a typical sample (b). The variation of ac electrical conductivity (σac) as a function of frequency and temperature is shown in figure 6.16. At low frequencies σac have lower values, which increase continuously up to 1400 KHz. The values are shifted upwards as temperature increases. The maximum value of σac at 303 K is 2.9 x 10-4 Siemens.m-1, while the corresponding value of σac at 353 K 234 Chapter 6 is 7.3 x 10-4 Siemens.m-1. The low temperature electrical conductivity in cobalt phosphate can be explained in terms of electron hopping and at high temperature σac is controlled by thermally activated polaron hopping. Electron hopping occurs between Co2+ and Co3+ sites. Small polaron formation takes place in those materials whose conduction band belong to incomplete‘d’ or ‘f’ orbital [33]. In the present case cobalt being a transition metal with incomplete‘d’ orbital, which is responsible for the formation of small polarons. The sudden release of space charges accumulated at the grain boundaries increases the conductivity at higher temperatures. 6.6. Conclusion Nanoplatelets of zinc orthophosphate and cobalt orthophosphate are prepared by aqueous precipitation method and characterized. Rietveld analysis and TGA/DTA studies of zinc orthophosphate confirmed the formula as Zn3 (PO4)2. 4H2O. The SEM and TEM images show that the particles are thin transparent platelets with an average particle size of 30 nm. The specific surface area for the sample calculated by the BET method is 90 m2g-1 and the pore volume of the sample is 0.026 cm3g-1. Quantitative phase analysis reveals the presence of 6 secondary phase consisting of sodium di-zinc-nonahydrate. The photoluminescence spectrum shows an increase in the intensity of emission peak of zinc phosphate when it is doped with Mn2+ and hence it can be used as a phosphor in cathode tubes. The average particle size of cobalt orthophosphate estimated from XRD results ranges from 24-30 nm. It is seen that the particle size increases with increase of concentration of the reactants. The SEM image shows that the particles are thin transparent platelets. The VSM study reveals that the molar 235 Chapter 6 magnetic susceptibility of cobalt orthophosphate has a decreasing trend with increase of temperature. The dielectric constant shows a decreasing trend as frequency increases whereas the ac conductivity increases with temperature and frequency. 6.7. 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