Journal of Food Engineering 66 (2005) 455–461 www.elsevier.com/locate/jfoodeng Modelling the drying of a twig of ‘‘yerba mate’’ considering as a composite material Part I: shrinkage, apparent density and equilibrium moisture content Miguel E. Schmalko a a,* , Stella M. Alzamora b College of Exact, Chemical and Life Sciences, National University of Misiones, 1552 Felix de Azara St., 3300 Posadas, Misiones, Argentina b Departamento de Industrias, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Ciudad Universitaria, 1428 Buenos Aires, Argentina Received 23 July 2003; accepted 19 April 2004 Abstract Physical properties for bark and xylem of twigs of yerba mate were analyzed to use them in a mathematical model for describing the drying of composite materials. Shrinkage coefficient and apparent density depended on moisture content and were found to be different for both regions. Equilibrium moisture contents for different water activity values were measured at temperatures between 30 and 90 C. Desorption moisture isotherms varied with the type of material and with temperature. Between 30 and 60 C, the GAB model exhibited the better fit to the sorption data, while in the range 70–90 C, experimental data were better described by the Halsey’s model. Equilibrium moisture content between xylem and bark could be described through a potential function, which did not depend on temperature. 2004 Elsevier Ltd. All rights reserved. Keywords: Yerba mate; Xylem; Bark; Physical properties 1. Introduction When drying of an isotropic material is modelling, thermal and structural properties, moisture isotherms and mass and heat transfer coefficients are required as inputs. Generally, these properties depend on temperature and moisture content. On the other hand, some materials are not isotropic and contain regions with different structures, polarities and densities. This situation takes place, for example, in corn, rough rice and some roots, where the pericarp has properties very different from the other parts of the vegetable (AbudArchila, Courtois, Bonazzi, & Bimbenet, 2000; Mourad, Hemati, & Laguerie, 1996; Sokhansanj, Bailey, & Van Dalfsen, 1999; Tolaba, Suarez, & Viollaz, 1990). When anisotropic products are drying, other supplementary difficulties can appear: (1) each region has different transport and physical properties; (2) the shrinkage for each material is different, and (3) at the equilibrium, the * Corresponding author. E-mail address: [email protected] (M.E. Schmalko). 0260-8774/$ - see front matter 2004 Elsevier Ltd. All rights reserved. doi:10.1016/j.jfoodeng.2004.04.016 chemical potential of each component is uniform throughout the system and therefore, in the interface, the water activity (aw ) values but usually not the concentrations are equal. Yerba mate or Ilex paraguariensis Saint Hilaire is industrially processed as whole branches. The following operations are involved: blanching, drying, grinding, classification and seasoning (Ramallo, Pokolenko, Balmaceda, & Schmalko, 2001). Along processing, the material is heated to high temperatures (approximately 120 C) and looses water. The twigs of yerba mate can be considered as a composite material with the xylem in the centre and the bark at the periphery. Due to their dimensions and the temperatures involved during industrial processing, mass transfer is expected to control the drying rate. In this case, important properties in mass transfer phenomena, like shrinkage coefficient, apparent density, sorption isotherms, bark–xylem equilibrium and moisture diffusion coefficient, must be known to model dehydration kinetics. During most of the dehydration procedures, biological materials generally suffer a shrinkage that depends on its internal structure, and a variation in 456 M.E. Schmalko, S.M. Alzamora / Journal of Food Engineering 66 (2005) 455–461 Nomenclature Ai ,Bi a aw C C0 d H1 HL Hm k k0 N Qs r Sb constants of the regression equations constant of Halsey model water activity constant of GAB model pre-exponential factor of GAB model twig diameter (m) heat of sorption of the first moisture layer (kJ/mol) heat of condensation of pure water (kJ/mol) heat of sorption of the moisture multilayer (kJ/mol) constant of GAB model pre-exponential factor of GAB model number of experimental data excess heat of sorption (kJ/mol) constant of Halsey model shrinkage coefficient its density takes place. Lozano, Rotstein, and Urbicaın (1983) have defined the shrinkage coefficient as the relation between the present and the initial volume. They found that shrinkage coefficient was mainly dependent on material structure and moisture content and developed different models for mathematically describing this coefficient as a function of moisture content. A linear dependence between apparent density and moisture content was reported by these authors in pears, carrots, potatoes, sweet potatoes and garlic. Arnosti, Freire, and Sartori (2000), working with Brachiaria prizanlha seeds, found that shrinkage coefficient depended on an adimensional moisture content (present moisture content/initial moisture content), while apparent density did not. Ramallo et al. (2001) reported that shrinkage coefficient and apparent density of leaves of ‘‘yerba mate’’ linearly depended on moisture content but were independent on drying temperature. Sokhansanj et al. (1999), working with ginseng roots, developed a shrinkage model that considered two different regions (two tank shrinkage model). This model fitted better the experimental data than the model considering homogeneous material. Sorption isotherms are needed to determine the equilibrium moisture content in the interface air–solid during drying. Because of the complexity of solid matrices, it is not possible to theoretically predict sorption characteristics based on knowledge of composition and structure and experimental data are required for each material. A number of mathematical equations having two or more parameters have been developed to model isotherm data. Chirife and Iglesias (1978) made a review of the different models appearing in the literature, T x X Xm Xm0 DH 0 q temperature (K) moisture content, wet basis (kg water/kg wet solid) moisture content, dry basis (kg water/kg dry solid) monolayer moisture content of GAB’s model (kg water/kg dry solid) pre-exponential factor of GAB model Arrhenius type energy factor (kJ/mol) apparent density (kg/m3 ) Subscripts A air B bark M mean value of a property considering bark and xylem X xylem classifying them in linear and non-linear ones. In recent years, the GAB (Guggenhein, Anderson and de Boer) three parameter model, applicable up to water activities of about 0.90, has became one of the most used (van den Berg & Bruin, 1981). It offers many advantages: (1) it has available theoretical background; (2) it describes sorption behaviour between 0 and 0.9 aw ; (3) its parameters have a physical meaning and (4) it is able to describe temperature effects. The aims of the first part of this research were the determination of some physical properties (shrinkage coefficient, apparent density, desorption isotherms and bark–xylem equilibrium moisture content) for bark and xylem of twigs of ‘‘yerba mate’’ and their fitting to different models. 2. Materials and methods 2.1. Material To study shrinkage during drying of branches of ‘‘yerba mate’’, three twig representative diameters were assayed: 2.5 · 103 m; 5.0 · 103 m and 7.5 · 103 m. Twigs for each diameter were selected and cut into 5 cm length cylinders. To study xylem properties, twigs were hand peeled with a knife. For determining equilibrium moisture content, bark was separated from xylem, and the last one was ground in a laboratory knife miller. Both materials were sprayed with a 1% w/w potassium sorbate aqueous solution and exposed to UV light during 30 min to avoid microbial growth during the experiments. M.E. Schmalko, S.M. Alzamora / Journal of Food Engineering 66 (2005) 455–461 2.2. Moisture content Moisture content was determined in an oven at 103 ± 2 C until constant mass was reached (approximately 6 h) (IRAM, 1995). Table 1 Equations obtained for shrinkage coefficient (Sb) and apparent density (q) for twigs with (M) and without bark (X) as a function of moisture content (X ), P -value and mean percentile error (MPE) Equation 2.4. Desorption isotherms and bark–xylem equilibrium Equilibrium data were obtained by the isopiestic technique. Bark and xylem were put in close flasks containing saturated salt solutions which generated atmospheres with different water activities. They were maintained in an oven at constant temperature (30, 40, 50, 60, 70, 80 or 90 C) until the equilibrium was reached (approximately 15 days). Seven different saturated salt solutions were used (LiCl, MgCl2 , CoCl2 , NaBr, P -value MPE SbX ¼ 0:706 þ 0:038XX 0:706 þ 0:038XX0 0.009 6.7 SbM ¼ 0:613 þ 0:192XM 0:613 þ 0:192XM0 0.0001 11.3 0.0001 0.0001 12.4 9.8 2.3. Shrinkage coefficient and apparent density To determine shrinkage coefficient (Sb) and apparent density of twigs with (qM ) and without bark (qX ) and its dependence on moisture content, the method of weight and volume determination was used. At the beginning, samples were saturated by immersion in water during 5 days. Then, weight, length and diameter in three points were measured using an optical microscope Nicon model 104. It was previously calibrated with an optical micrometer with an absolute scale of calibration. Samples with different moisture contents were obtained by drying the material in an oven at 60 C over silica gel in ten steps. After each step, samples were maintained during four days in a tightly closed flask in order to assure moisture content uniformity in the material. Then, they were weighed and measured in the same three points of each twig (Schmalko, Morawicki, & Ramallo, 1997). Experiences were carried out with 20 twigs, with and without bark, and for initial diameters equal to 2.5 · 103 m; 5.0 · 103 m and 7.5 · 103 m (initial average moisture content: 59 ± 1% w/w, wet basis). 457 qX ¼ 458 þ 1040XX qM ¼ 701 þ 730XM NaNO3 , NaCl and KCl) (Greenspan, 1977). Measurements were made in triplicate and the average was reported. 2.5. Sorption isotherms models From models of sorption isotherms for foods exposed by Chirife and Iglesias (1978), the Halsey and GAB equations were selected. The Halsey model had been found to be the linear model with the better fit for sorption isotherms of twigs of ‘‘yerba mate’’ (K€ anzig, Novo, & Schmalko, 1987) and has the following form: a aw ¼ exp r ; ð1Þ X where constants ‘‘a’’ and ‘‘r’’ are temperature dependent. This dependence can be expressed as an Arrhenius type equation (Rao & Rizvi, 1995; Garcıa, Kobylanski, & Pilosof, 2000). For fitting the data to the Halsey’s model, a nonlinear regression technique was used. A basic program was developed to estimate the parameters of the model. Mean percentile error (MPE) was minimized using the convergence method. MPE was calculated using the following equation: P jXexperimental Xcalculated j MPE ¼ Xexperimental N 100 ð2Þ Fig. 1. Apparent density (qM and qX ) of twig with and without bark as a function of moisture content (xM and xX ). Experimental and predicted data calculated with equations from Table 1. 458 M.E. Schmalko, S.M. Alzamora / Journal of Food Engineering 66 (2005) 455–461 where N is the number of observations in the experiment. GAB model was selected because its good fit in many foodstuffs and their advantages previously mentioned. GAB’s model has the following form: X ¼ Xm Ckaw ð1 kaw Þð1 kaw þ Ckaw Þ ð3Þ where Xm is the monolayer moisture content and C and k are constants. Xm , C and k show an Arrhenius type dependence with temperature (Garcıa et al., 2000; Rao & Rizvi, 1995): Xm ¼ Xm0 expðDH 0 =RT Þ ð4Þ C ¼ C0 exp½ðH1 Hm Þ=ðRT Þ ð5Þ k ¼ k0 exp½ðHL Hm Þ=ðRT Þ ð6Þ The best fit was obtained minimizing MPE with the nonlinear regression technique previously described. The excess heat of sorption was evaluated at each moisture content using the equation (Labuza, Kaanane, & Chen, 1985) lnðaw Þ ¼ ðQs =RÞ 1=T þ constant ð7Þ 2.6. Bark–xylem equilibrium models Models for describing the moisture contents corresponding to bark–xylem equilibrium were obtained from sorption isotherm ones. A function of water activity versus equilibrium moisture content was obtained for bark and for xylem by applying each model. Then, an equation to correlate equilibrium moisture contents of xylem and bark was developed by equalizing water activity values. Two kinds of models were assayed (Chirife & Iglesias, 1978): (1) Logarithmic models (obtained from Halsey, Henderson, Caurie, Day and Nelson and Oswin models) ln XX ¼ A1 þ B1 ln XB ð8Þ (2) Linear models (obtained from Bradley, Chen, Chung and Pfost, Kuhn, Mizrahi and Smith equations) XX ¼ A2 þ B 2 X B ð9Þ 3. Results and discussion 3.1. Shrinkage and apparent density When bark and xylem thicknesses of raw ‘‘yerba mate’’ were measured, different volume proportions between them were found for the different twig diameters. Mean values of xylem volume/bark volume, according to Table 2 Water activities (aw ) and equilibrium moisture contents of bark (XB ) and xylem (XX ) at 30, 40, 50, 60, 70, 80 and 90 C aw XB XX 30 C 0.113 0.324 0.560 0.614 0.731 0.751 0.836 0.0486 0.0729 0.1006 0.1071 0.1560 0.1890 0.2483 0.0455 0.0730 0.1174 0.1185 0.1735 0.2415 0.3618 40 C 0.112 0.316 0.532 0.555 0.710 0.747 0.823 0.0313 0.0696 0.0943 0.0992 0.1330 0.1696 0.2309 0.0276 0.0803 0.1033 0.1067 0.1607 0.2386 0.3766 50 C 0.111 0.305 0.500 0.509 0.690 0.744 0.812 0.0288 0.0665 0.0721 0.0807 0.1141 0.1699 0.2195 0.0296 0.0745 0.0883 0.0977 0.1375 0.2322 0.3269 60 C 0.110 0.293 0.467 0.497 0.674 0.745 0.802 0.0251 0.0601 0.0700 0.0840 0.1103 0.1622 0.1819 0.0247 0.0683 0.0867 0.0969 0.1377 0.2130 0.2781 70 C 0.108 0.278 0.470 0.497 0.660 0.751 0.795 0.0220 0.0591 0.0606 0.0702 0.1045 0.1701 0.1751 0.0193 0.0656 0.0616 0.0785 0.1196 0.1799 0.2294 80 C 0.105 0.260 0.514 0.652 0.763 0.789 0.0174 0.0471 0.0532 0.0674 0.1160 0.1223 0.0182 0.0525 0.0568 0.0740 0.1142 0.1210 90 C 0.102 0.241 0.650 0.785 0.0198 0.0350 0.0603 0.1114 0.0236 0.0402 0.0619 0.1067 their diameters, were 0.53/0.47 (d ¼ 2:5 103 m), 0.60/0.40 (d ¼ 5:0 103 m) and 0.65/0.35 (d ¼ 7:5 103 m). M.E. Schmalko, S.M. Alzamora / Journal of Food Engineering 66 (2005) 455–461 459 Table 3 GAB’s model constants for bark and xylem between 30 C and 60 C Bark Xm C k MPE Xylem 30 C 40 C 50 C 60 C 30 C 40 C 50 C 0.0509 20.15 0.954 11.11 0.0486 16.84 0.959 6.23 0.0463 11.81 0.972 9.69 0.0403 10.68 0.989 8.65 0.0548 14.56 0.990 9.68 0.0523 12.52 1.004 14.11 0.0510 10.91 1.019 11.72 0.4 60 C 0.0458 9.29 1.048 9.79 0.4 30°C 30°C 40°C 40°C 50°C 0.3 0.3 50°C 60°C 60°C X B 0.2 X X 0.2 0.1 0.1 0 0 0 0.2 0.4 0.6 0.8 1 aw Bark 0 0.2 0.4 Xylem 0.6 0.8 1 aw Fig. 2. Sorption isotherms for bark and xylem between 30 and 60 C. Experimental data and the fit of the GAB’s model. Table 4 GAB constants of Eqs. (4)–(6) for bark and xylem between 30 C and 60 C (P < 0:05) Bark Xylem Xm0 DH 0 (kJ/mol) C0 H1 Hm (kJ/mol) k0 HL Hm (kJ/mol) 4.37 · 103 8.60 · 103 6.24 4.70 1.08 · 102 10.49 · 102 19.00 12.46 1.57 1.83 )1.28 )1.55 Experimental data of shrinkage coefficient and apparent density for twigs with (M) and without (X) bark for each diameter were adjusted to a linear relationship with moisture content. No significant differences were found between constants of the model for the three diameters assayed, and accordingly all data were fitted to only one model. The best model was obtained by fitting the experimental data of shrinkage coefficient with moisture content in dry basis and the apparent density with moisture content in wet basis. Equations obtained are shown in Table 1. Fig. 1 shows the agreement between experimental data for apparent density and predicted ones using equations from Table 1. 3.2. Desorption isotherms Mean values of equilibrium moisture content of bark and xylem at temperatures ranging from 20 to 90 C are shown in Table 2. In all cases, the standard deviation was less than 10%. Fig. 3. Excess heat of sorption (Qs ) for bark and xylem at different moisture content. 460 M.E. Schmalko, S.M. Alzamora / Journal of Food Engineering 66 (2005) 455–461 Table 5 Halsey’s model constants for bark and xylem at 70 C, 80 C and 90 C Bark a r MPE Xylem 70 C 80 C 90 C 70 C 80 C 90 C 0.0326 1.162 11.88 0.0151 1.311 13.55 0.0095 1.429 11.23 0.0502 1.025 12.92 0.0135 1.372 13.55 0.0053 1.658 11.10 0.25 0.25 70°C 70°C 80°C 90°C 0.2 80°C 0.2 0.15 90°C 0.15 XB XX 0.1 0.1 0.05 0.05 0 0 0 0.2 Bark 0.4 0.6 0.8 aw 1 0 0.2 Xylem 0.4 0.6 0.8 1 aw Fig. 4. Sorption isotherms for bark and xylem at 70, 80 and 90 C. Experimental data and the fit of Halsey’s model. Fig. 5. Equilibrium moisture content between xylem (XX ) and bark (XB ). Experimental data and predicted values calculated with Eq. (10). Halsey and GAB’s models fitted the data well (P < 0:01), but with an MPE relatively high. This was probably due to the low values of moisture content obtained and the low uniformity of the material. The fit of GAB’s model was good until 60 C. Above this temperature, MPE values were too high, fitting better the Halsey’s model. Table 3 shows the values of the GAB equation constants, Xm , C and k, for each temperature. These values were in general different for bark and xylem and exhibited a typical behaviour with tem- perature: Xm and C decreased and k increased when temperature increased. Fig. 2 shows experimental desorption isotherms and the fit of GAB equation for bark and xylem between 30 and 60 C. Table 4 shows the constant values of Equations (4)– (6) for the GAB’s model. Different values of the constants were observed for bark and xylem. The excess heat of sorption (Qs ) for bark and xylem versus moisture content was represented in Fig. 3. The values obtained are similar to the ones reported for others foodstuffs (Garcıa et al., 2000; Kim, Kim, Kim, Shin, & Chang, 1999). Table 5 shows the constants of the Halsey’s model for bark and xylem at 70, 80 and 90. In both materials, ‘‘a’’ value decreased and ‘‘r’’ value increased with temperature. Fig. 4 shows the agreement between experimental data and the fit of Halsey’s model at these temperatures. 3.3. Bark–xylem equilibrium Experimental data for bark and xylem equilibrium moisture content were fitted to sorption models (Eqs. (8) and (9)), and a good fit was obtained in both cases with P < 104 . MPE values were minor for the logarithmic model (4.10%) than for the linear one (9.96%). When the slope and the intercept were compared for different temperatures, no significant differences were found M.E. Schmalko, S.M. Alzamora / Journal of Food Engineering 66 (2005) 455–461 between them. So, all data were fit to only one equation (Eq. (8)) with an MPE ¼ 8:16% XX ¼ 1:61XB1:14 ð10Þ The agreement between experimental data and the values calculated using Eq. (10) is observed in Fig. 5. Appreciable differences were found between bark and xylem equilibrium moisture contents. This behaviour was also found by Tolaba et al. (1990), when considering the moisture content of the pericarp and the dehulled corn. 4. Conclusions Xylem and bark of twigs of ‘‘yerba mate’’ exhibited different shrinkage coefficient, apparent density and equilibrium sorption moisture contents. Shrinkage coefficient and apparent density were found to depend on moisture content in a linear way. The fit of the GAB and Halsey’s models to sorption properties had relatively high mean percentual errors, probably be due to the low uniformity of the material and the low moisture contents resulting. Desorption isotherms for both materials varied with temperature. 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