1 CARING for the land ALBERTA CHAMBER OF RESOURCES Alberta’s mining industry This is our industry’s land is strongly committed to use and reclamation story— responsible land use and what we’re doing, how we’re reclaiming mined land to create sustainable landscapes. doing it and our aspirations for the future. 2 A reclaimed coal mine at Teck’s Cardinal River Operations, located south of Hinton. To date, over 75 per cent of the land disturbed by coal mining in Alberta has been reclaimed. Contents Creating Sustainable Landscapes.............................................1 Alberta’s mining companies are fully committed to reclaiming all mine sites that are no longer in active use and restoring all of them into sustainable landscapes. Key Facts about Mining in Alberta............................................3 From its deep historical roots to the present day, the mining industry plays a . major role in the economic health of Alberta. Regulating Land Use and Reclamation.....................................4 All mines in Alberta must operate under approved plans and have ongoing . progressive reclamation. Doing Things Right and Doing the Right Things.......................6 Alberta’s mining industry is providing leadership in corporate social . responsibility, research and development, and innovation. Land Use and Reclamation in Alberta’s Coal Mines...............10 Reclamation operations are carried out concurrently with coal mining, . thereby returning the land for other productive use in only a few years. Land Use and Reclamation in Alberta’s Oil Sands.................12 The oil sands industry has extensive reclamation programs in place to . return the land to equivalent capability. Coal Mine Reclamation – Case Studies..................................16 Reports on reclamation initiatives by Sherritt Coal, Capital Power, Teck . and TransAlta. Oil Sands Reclamation – Case Studies...................................18 Reports on reclamation initiatives by Imperial Oil, Shell, Suncor, Syncrude, . Canadian Natural and Total. On the Cover: upper left – a reclaimed landscape at Sherritt Coal’s Gregg River Mine southwest of Hinton; upper right – Teck’s award-winning Sphinx Lake reclamation project; lower left – Syncrude’s Gateway Hill reclamation project at its Mildred Lake oil sands mine site north of Fort McMurray; lower right – Suncor’s Pond 1 reclamation project near Fort McMurray in June 2010, prior to tree planting. Creating Sustainable Landscapes Mining operations have impacts on the land and, indeed, change the landscape. This is particularly true for open pit mining, while in situ mining techniques create less land disturbance. Alberta’s mining companies are fully committed to reclaiming all mine sites that are no longer in active use and restoring all of them into sustainable landscapes. The industry takes its responsibility for land use and reclamation very seriously throughout the life of a mine—well before shovels are in the ground; during the active life of a mine; throughout the mine site reclamation process; and right through to completing site reclamation and receiving a reclamation certificate from the Alberta government. Alberta’s mining industry already has many reclamation success stories, and we are proactively developing new technology and introducing new reclamation techniques that are putting us in a strong position to accelerate the pace of reclamation. Through this brochure, the Alberta Chamber of Resources aims to inform Albertans about the facts and important issues surrounding land use and reclamation by the province’s mining companies. In particular, this brochure focuses on the oil sands and coal mining industries, as they account for the largest mining operations in Alberta. The thousands of people who work in Alberta’s mining industry are proud to present this important story. Together with all Albertans, we share a strong pride in our land and our environment. Alberta’s mining industry takes its responsibility for land use and reclamation very seriously throughout the life of a mine—well before shovels are in the ground; during the active life of a mine; throughout the mine site reclamation process; and right through to completing site reclamation. About the Alberta Chamber of Resources The Alberta Chamber of Resources (ACR) has tens of billions of dollars worth of economic activity in Alberta championed the orderly and responsible development of every year and employs thousands of Albertans. the province’s natural resources since 1936. The ACR is expanding collaborative efforts within Alberta’s Today, ACR members represent oil sands, coal, forestry, resource industries, offering solutions and seeking mining, minerals, power generation and transmission, oil and balance to ensure the orderly and responsible development gas, pipelines and service companies. The Chamber’s diverse of Canadian resources. For more information about the membership of approximately 200 companies generates ACR and its activities, please visit www.acr-alberta.com. 1 2 Coal and Oil Sands Deposits in Alberta Fort McMurray PEACE RIVER GRANDE PRAIRIE EDMONTON CALGARY Bituminous coal Sub-bituminous coal MEDICINE HAT Oil sands recoverable using in situ techniques Oil sands mineable area Coal Oil Sands Alberta’s sedimentary basins contain an estimated 70 per cent of Canada’s coal reserves and produce about half of the coal currently mined in the country each year. The coal mined in Alberta is primarily bituminous or sub-bituminous. Alberta’s oil sands lie beneath 142,200 square kilometres of land, and deposits that are suitable for surface mining are contained within 4,802 square kilometres or about three per cent of the total area. The remaining reserves that underlie 97 per cent of the oil sands surface area are recoverable using in situ methods, which create very little surface land disturbance. First, some key facts about mining in Alberta From its deep historical roots... Mining has played a significant role in Alberta since the earliest days of the province. Coal was discovered in Alberta in 1792 and was first mined to supply domestic heating needs and later to fuel steam-powered locomotives. Coal mining began near the future site of Lethbridge in the 1860s and the first coal mine in Edmonton was established in 1883. Some of the earliest mining was carried out within what is now Banff National Park but developers later moved east, establishing a mine near Canmore in 1887. Railways drove coal mine development in both the Crowsnest Pass in southern Alberta and an area known as the Coal Branch in west-central Alberta south of Hinton. The towns of Nordegg and Grande Cache were also developed for the purpose of coal mining. In 1967, Great Canadian Oil Sands (now Suncor Energy Inc.) started mining oil sands to produce crude bitumen, when Fort McMurray was still a small trading post. ...to the present day... Today, a wide range of commodities are mined in Alberta, including oil sands, coal, limestone, salt, shale, dimension stone, ammonite shell, sandstone, sand and gravel. Seven major coal mines currently operate in Alberta, primarily in the central plains region. They produce between 30 and 35 million tonnes of coal annually, used mainly to generate electricity. According to the Government of Alberta, there were 91 active oil sands projects in Alberta as of August 2010. Of these, four are mining projects and the rest use various in situ recovery methods. There are five major industrial mineral quarries in Alberta. Many Alberta communities depend on mining for their livelihood, including Fort McMurray, Hinton, Edson, Forestburg, Hanna and Grande Cache. ...the mining industry plays a major role in the economic health of Alberta. The oil sands industry currently affects the jobs of 144,000 Canadians—directly, indirectly and induced—and will generate $1.7 trillion in economic activity across Canada over the next 25 years. In 2009, Alberta’s coal industry directly employed over 2,500 people and indirectly benefited over 7,000 others. 3 4 Regulating Land Use and Reclamation The Alberta government has taken multiple steps to reduce negative environmental impacts from mining. In 1993, the province consolidated all of its environmental legislation into one comprehensive statute—the Environmental Protection and Enhancement Act (EPEA). This strict legislation obliges mining companies to reclaim Alberta’s land to a productive state. Under the legislation: • all mines must operate under approved plans and have ongoing reclamation; • cumulative environmental impact assessments must be conducted for all major mine proposals; • reclamation approvals are issued for up to 10 years, after which a renewal is required, which entails a whole new process of public notification, review, appeal and approval; and • reclamation certificates for lands disturbed by mining must be issued by the Alberta government before a company is relieved of responsibility for the site. Above: A Sherritt Coal surface mine that has been returned to productive agricultural land use. The full text of the EPEA is available at www.environment.alberta.ca. Who owns the resource? Coal The majority of the coal in Alberta is owned by the Alberta Crown. However, there is also freehold ownership of coal—by private individuals and companies, the federal government in national parks, and First Nations. In a typical year, 50 to 60 per cent of Alberta’s mined coal is extracted from Crown leases and the rest from privately owned leases. Oil sands The Alberta Crown holds the oil sands mineral rights. A lease gives an operator the right to extract bitumen from the oil sands existing within the specified lease area. The land must be reclaimed and returned to the Crown at the end of operations. Metallic and industrial minerals Metallic and industrial minerals include: diamonds and other precious stones; gold, iron and other precious and base metals; limestone and other stone; and salt. Most mineral deposits in Alberta are Crown owned. There is also a minor amount of freehold ownership. 5 Reclaimed land at TransAlta’s Highvale surface coal mine west of Edmonton supports a variety of land uses—agriculture, woodlands, wildlife habitat, recreation and wetlands. HIGH RECLAMATION STANDARDS Securing Mine Reclamation According to Alberta’s Environmental Protection and related to reclamation and/or resolve any environmental Enhancement Act, “the objective of conservation and impacts that may arise during a site’s operation or after the reclamation of specified land is to return the specified land company has finished mining the site. Regulators use various forms of financial security to ensure mining companies meet all environmental requirements to an equivalent land capability”. In Alberta, reclamation security is currently collected The Act stipulates that “equivalent land capability means under the Conservation and Reclamation Regulation that the ability of the land to support various land uses (www.qp.alberta.ca/documents/Regs/1993_115.pdf) after conservation and reclamation is similar to the ability for coal and oil sands mines, coal processing plants, that existed prior to an activity being conducted on the sand and gravel pits, and oil production sites (the land, but that the individual land uses will not necessarily wells, pipelines, batteries and roads that feed into be identical”. heavy oil plants). In February 2009, Alberta’s Energy Resources Conservation Board (ERCB) issued a new directive with aggressive criteria for managing oil sands tailings. Named Directive 074: Tailings Performance Criteria and Requirements for Oil According to Alberta’s Environmental Protection and Enhancement Act, Sands Mining Schemes, it includes a mandated reduction “the objective of conservation and in tailings and target dates for closure and reclamation of reclamation of specified land is tailings ponds. The ERCB directive also lays out specific enforcement actions should targets not be met. Full text of to return the specified land to an the directive is available at www.ercb.ca. equivalent land capability”. 6 Doing Things Right and Doing the Right Things There is a well-known saying that “management is doing things right and leadership is doing the right things”. When it comes to land use and reclamation, Alberta’s mining industry aims to achieve not only responsible management of the land but also provide leadership by making strong commitments to corporate social responsibility, research and development, and innovation. Left: Land reclaimed for agricultural purposes at the Genesee coal mine in Leduc County south of Edmonton is rented out and used as pasture for cattle and to grow canola, barley, wheat, and alfalfa. Capital Power and Sherritt Coal are the mine partners. Below: Suncor mines oil sands using shovels with buckets that hold 100 tonnes, loading huge 240- to 380-tonne trucks. Living Up to Our Commitments Mining companies operate according to comprehensive, provincially approved reclamation plans and follow stringent standards regarding air quality, groundwater and surface water. Several years before a mine is approved, planning begins with baseline studies, cumulative environmental impact assessments, public consultations and thorough reviews by regulatory agencies. Environmental specialists start the process by performing comprehensive studies of existing ecosystems to identify sensitivities and potential impacts. They establish baseline information for surface water, groundwater, soils, vegetation, wildlife, local land use and existing social and economic conditions. This information is used to choose the best site for minerelated facilities and to inform the environmental impact assessment (EIA) process. The iterative EIA process is designed to enable proponents to incorporate appropriate mitigation measures, and to develop environmental protection and reclamation plans for the area. The key goal and regulatory requirement for a surface mine is to ensure the potential impact of the mine, determined cumulatively, does not extend to the land, water or air beyond the project footprint both during the operation of the mine and subsequently at closure. As part of the planning process, local communities are consulted about the anticipated effects of mining on land use, transportation systems and the quality of life in the surrounding area. Public consultation is undertaken to obtain meaningful input from local residents so that their ideas and concerns can be addressed when developing final reclamation plans. Companies are required to develop a reclamation plan for the life of the project prior to project approval. 7 8 The provincial government has departments that work to ensure protection of air quality, groundwater, surface water, land, fish and wildlife. The federal government can also get involved in areas where it has jurisdiction such as fisheries, toxic substances and trans-boundary effects. These regulatory agencies evaluate every reclamation plan, considering the baseline environmental information and the long-term interests of those likely to be directly affected by the mining project. A company cannot proceed with mining until it receives approvals based on strict environmental standards for land reclamation, protection for wildlife, and management of air and water quality. Regular inspections throughout the entire mining process ensure companies adhere to government standards. Mining is a temporary use of the land. Companies actually just “borrow” land for the time it takes to mine the resource. Afterwards, all lands will be returned to a self-sustaining condition. Ongoing research programs provide information to evolve and advance reclamation practices. These studies also identify areas where corrections need to be made or where opportunities exist for improvement, so further action can be taken. Above: A gravel pit near the Red Deer River. Mining of the gravel commenced in 1980 from the south end (top of photo), and has progressed upstream to the current mining area in the foreground. Ongoing reclamation on a yearly basis has maximized the land available for farming. A company cannot proceed with mining until it receives approvals based on strict environmental standards for land reclamation, protection for wildlife, and management of air and water quality. Coal is loaded into a largecapacity truck at one of Sherritt Coal’s surface mines in Alberta. 9 Land reclaimed for agricultural use at a TransAlta-owned surface coal mine located near the company’s Sundance thermal generating station west of Edmonton. Progressive Reclamation For coal and minerals mining, reclamation operations are Disturbed areas are reclaimed as soon as they are no longer carried out concurrently with mining operations. To date, in active use in order to minimize the amount of disturbed over 75 per cent of the land disturbed by coal mining has area at any one time. The rate of land reclamation will be been reclaimed. dramatically accelerating over the next 10 years due to the Over the last 15 years, oil sands mining companies have progressive approach. adopted the practice of “progressive reclamation”, through which they manage reclamation on an ongoing basis. Oil Sands Technology Roadmap Meeting International Standards The Alberta Chamber of Resources sponsored the Oil Shell Canada Limited (Shell) is the first oil sands project to Sands Technology Roadmap initiative, which has set a receive ISO 14001 accreditation, an international standard course for oil sands industry growth and established a for environmental management that demonstrates the vision of the industry that is competitive, economical company’s commitment to continuous improvement. and respectful of its environmental footprint. Shell’s Scotford Upgrader and the Muskeg River Mine Toward that end, the Roadmap is designed to drive achieved the ISO 14001 standard for environmental a review of research and development already under management systems in 2003 and 2004, respectively. way and facilitate the development of new technology in the years ahead, including in the realm of land use and reclamation. To receive this internationally recognized designation, an organization must demonstrate that it has a sound environmental policy, an effective environmental Full text of the Roadmap is available at management system and is committed to complying www.acr-alberta.com. with environmental legislation. 10 Land Use and Reclamation in Alberta’s Coal Mines Canada places within the top 15 countries in the world in total proven coal reserves. Alberta’s sedimentary basins contain an estimated 70 per cent of Canada’s coal reserves and produce about half of the coal currently mined in the country each year. The coal mined in Alberta is primarily bituminous or sub-bituminous. Alberta’s Energy Resources Conservation Board estimates there are about 33.6 billion tonnes of established reserves of all types of coal in Alberta, an amount that will meet today’s level of demand for several centuries. This coal contains more than twice the energy of all the province’s other conventional non-renewable energy resources, including oil, natural gas and oil sands. In 2009, Alberta produced 31 million tonnes of marketable coal. Around 73 per cent is used in electricity generation facilities. The remainder is exported to Asia—mainly to Japan and South Korea. Surface mining COAL DEPOSITS Most Alberta coal is produced by surface mining—either strip mining or open pit. Before mining begins, conservation activities are performed, with cover soils salvaged and either directly placed on leveled land or stockpiled for future reclamation. Strip mining is only a temporary use of land and reclamation operations are carried out concurrently with mining, thereby returning the land for other productive use in only a few years. When coal extraction is completed on one strip, the next strip’s overburden is moved to the emptied strip, contouring is done, cover soils are replaced and the appropriate revegetation is established, including native trees, shrubs and grasses, thus creating a planned end land use that is equivalent to the predisturbed land. GRANDE PRAIRIE EDMONTON CALGARY Open-pit mining is used most often in mountainous areas. When a pit is mined out and the required backfilling from the adjacent pit Bituminous coal is finished, the reclamation that is carried out is done in the same Sub-bituminous coal thorough fashion as for strip mines, with recontouring, cover-soil placement and revegetation activities. All reclamation activities are designed to return the disturbed area to the ecosystem and terrain found in the area. MEDICINE HAT To date, over 75 per cent of the land disturbed by coal mining in Alberta has been reclaimed and by the end of 2010, the Alberta government had issued 19 coal reclamation certificates covering approximately 2,100 hectares. Some coal that is too deep for economic recovery using surface mining technology employs underground mining techniques. The coal mine at Grande Cache has underground operations. 11 Land reclamation process in coal mining 1 Before mining begins, all suitable soils are salvaged and hauled to areas undergoing reclamation or retained in stockpiles for future use. 2 The dragline removes the overburden to expose the coal seam. The overburden is placed in the adjacent mined-out cut. The coal seam is uncovered. 3 Coal is loaded into large-capacity trucks for transport to destination. 4 Bulldozers re-contour the overburden removed by the dragline. This step is the first stage in land reclamation. 5 Soils salvaged prior to mining are replaced on the re-contoured overburden. 6 The land is re-vegetated and returned to agriculture production or other acceptable land use as defined in the operating approvals. Innovating for the Future Alberta Innovates—Energy and Environment Solutions (AIEES), the lead agency for energy and environmental research in Alberta, works with industry, universities, and federal and provincial research agencies to pursue the goal of identifying and adopting the best, most environmentally sound technologies that may be employed to produce and use Alberta coal and coal products. AIEES has supported a number of projects with Sherritt Technologies and is supporting coal research at the University of Alberta by providing seed money to establish a coal research group. You can learn more about AIEES’s major initiatives at Coal mine reclamation at Teck’s Cardinal River Operations south of Hinton. www.albertainnovates.ca/energy/major-initiatives. 12 Land Use and Reclamation in Alberta’s Oil Sands Canada’s oil sands are a vital energy source for both Canada and the world; and like all sources of energy, oil sands development has an environmental footprint associated with its production. Oil sands are recovered by two main methods: Syncrude’s 104-hectare Gateway Hill reclamation project north of Fort McMurray includes a rolling forested area with hiking trails and lookout points. surface mining or drilling (in situ). The vast majority of oil sands reserves—80 per cent—are recoverable in place, or in situ. As of August 2010, there were 91 active oil sands projects in Alberta. Of these, four are surface mining projects, while the remaining projects are using various in situ recovery methods. PEACE RIVER DEPOSIT Fort McMurray ATHABASCA DEPOSIT PEACE RIVER DEPOSIT Fort McMurray COLD LAKE DEPOSIT ATHABASCA DEPOSIT Edmonton COLD LAKE DEPOSIT Jasper Land Use Source: Government of Alberta The remaining 20 per cent of the oil sands reserves are close enough to the surface (less than 70 metres or 200 feet) to be mined. 13 Edmonton Alberta’s boreal forest Jasper (381,000 km2) Alberta’s oil sands lie oil sands deposits recoverable Banff Calgary beneath 142,200 square using in situ techniques (137,398 km2) kilometres of land, and Banff Calgary oil sands surface deposits that are suitable mineable area (4,802 km2) for surface mining are oil sands mineable area contained within 4,802 currently disturbed (662 km2) square kilometres or about Note: 1 km 2 = 1 square kilometre = 0.39 square miles Note: 1 km 2 = 1 square kilometre = 0.39 square miles three per cent of the total area. The remaining reserves that underlie 97 per cent of the oil sands surface area are recoverable using in situ methods, which require very little surface land disturbance. Only 0.02 per cent of Canada’s 3.2 million square kilometres of boreal forest has been disturbed by oil sands mining operations over the past 40 years. By 2010, the active oil sands surface mining footprint totalled 662 square kilometres—an area about the size of the City of Edmonton.1 Oil Sands Land Reclamation – Industry Practices Oil sands developments are subject to strict government reclamation requirements and industry’s reclamation programs are extensive. Reclamation planning begins during the first phase of project design. A conservation and reclamation plan covering the life of the project is required prior to project approval and it is modified as the project advances to ensure it is realistic and will result in the desired end land use. Oil sands producers perform reclamation on an ongoing basis as operations are completed in a given area. This practice is called progressive reclamation and the objective is to return the land to equivalent capability as soon as possible. At the appropriate time, the operator will apply for a reclamation certificate from the government. Reclaimed land is certified by government when it can be returned to public use. 1. Alberta Environment, July 2010 Alberta’s bo (381,000 km oil sands d (142,200 km oil sands su mineable a oil sands m currently di Surface mining 14 Surface mining requires an open-pit mine operation, similar to many coal, iron ore, copper and diamond mine operations. Once construction begins, surface soil and subsoil are removed and stockpiled for future use. The overburden soils above the oil sands are also removed and used for construction purposes or placed in a disposal area. The oil sands are then extracted and moved by trucks to a cleaning facility where the material is mixed with hot water to separate the recoverable oil from sand. Once oil sands mining is complete in a given area, the pit is backfilled, and the overburden materials are brought back and contoured to ensure proper drainage. The subsoil and soil are then replaced and the area is replanted with appropriate trees, shrubs and other native species. Soil, vegetation, moisture and wildlife are monitored to ensure the landscape achieves the goals of the original reclamation plan. Remediation of tailings ponds, which contain a mixture of water, clay, sand and small amounts of residual oil produced through mining, is also a key part of the process. (continued on page 15) Oil sands mining method Mining shovels dig into sand and load it into huge trucks. Trucks take oil sands to crushers, where it is prepared for extraction. Hot water is added to the oil sands and then transported via hydrotransport to the extraction plant. Bitumen is extracted from the oil sands in the separation vessels. The tailings are pumped to the settling basin, where the water is recycled and reused in the process. Government Issues First Oil Sands mining Reclamation Certificate In March 2008, the Alberta government issued its first oil sands mining reclamation certificate to Syncrude Canada Ltd. (Syncrude) for the 104-hectare parcel of land known as Gateway Hill, north of Fort McMurray. Oil Sands: Key Facts It includes a rolling forested area with hiking trails and •170 billion barrels of proven recoverable reserves Syncrude has mined its Mildred Lake site for about •The second largest source of crude oil reserves in the world, after Saudi Arabia • 2009 production: 1.35 million barrels per day •Projected production by 2025: 3.5 million barrels per day lookout points. 30 years and about one quarter of its footprint has now been reclaimed. Reclamation is an ongoing process as land becomes available. Syncrude is also progressively reclaiming at its Aurora site, with vegetation being planted as early as three years after disturbance. Tailings Ponds In open-pit oil sands mining, companies use hot water to the rate of reclamation. The first tailings pond to be separate very heavy oil (bitumen) from the sand and clay. reclaimed to a solid surface suitable for revegetation was The oil is then sent for further processing and the leftover completed in 2010 by Suncor Energy Inc. (Suncor). mixture of water, sand, clay and residual oil (referred to as tailings) is transported for storage in large ponds—often built in mined-out pits. Oil sands operators employ numerous mitigation measures to limit and manage seepage from tailings ponds, including construction of ditches and Once in the tailings pond, the sand separates rapidly and groundwater interception wells around tailings facilities to sinks to the bottom. Clarified water from the upper three capture seepage and runoff, which is then pumped back metres of the pond is recycled to the oil sands extraction into the tailings pond; and construction of cut-off walls to process. Eighty per cent or more of the water used in the prevent seepage migration. No untreated tailings waters extraction process is recycled. The bottom layer of the are released into waterways. tailings pond consists of a combination of clay and water known as fine tailings, which take a long time to settle. The proposed design and location of tailings ponds are thoroughly reviewed and approved by the regulator to Industry continues to develop better technologies and ensure they are suitable from environmental, resource approaches to tailings management in order to reduce conservation and economic points of view. Effective bird the environmental impact. There are several technologies deterrence is an important part of government’s approval that have been implemented and more that are being requirements for tailings ponds. tested to reduce the volume of tailings and increase Bird deterrent systems in place Groundwater monitoring wells Fine tailings Water for reuse Coarse sand Dyke wall Seepage collection ditches Low-grade oil sands Source: Shell (continued from page 14) Since oil sands mining operations began in the 1960s, approximately 10 per cent of the active mining footprint has been or is being reclaimed by industry. To date, millions of tree seedlings have been planted for oil sands land reclamation. New Direction For Tailings reclamation Research Canadian Natural Resources, Imperial Oil, Shell Canada, Suncor Energy, Syncrude Canada Ltd., Teck Resources and Total E&P Canada announced plans in December 2010 to work together in a unified effort to advance tailings management. Each company has pledged to share its existing tailings reclamation research and technology and to remove barriers to collaborating on future tailings research and development. Right: For its Pond 1 reclamation project near Fort McMurray, Suncor Energy collected rat root seeds from a nearby marsh and grew them in a greenhouse for planting in the wetland that forms part of the reclaimed area. Source: Shell 15 Case Studies 16 Coal Mine Reclamation Genesee Mine Environmental work at Genesee Mine has returned 600 hectares to productive farm land and wildlife habitat, earning the mine partners, Capital Power (formerly EPCOR) and Sherritt Coal, the 2009 Alberta Chamber of Resources’ (ACR) Major Reclamation Award. current reclamation research initiatives, and ongoing communication and involvement with the community. The primary objective is to reclaim areas and give them multiple end-use capabilities similar to those that existed prior to mining, including self-sustaining and naturally maturing wildlife habitats through reforestation and reestablishing wetlands. The Genesee mine is located about 80 kilometres west of Edmonton, and provides 5.5 million tonnes of coal per year for the Genesee Generating Station, which produces electricity for about 500,000 people. Coal Valley Mine Sherritt’s coal business in Alberta includes the Coal Valley Mine, which is located approximately 100 kilometres south of Edson in the foothills of the Rocky Mountains. In operation since 1978, the mine sells the majority of its production on the world export market. Reclaimed agricultural land at the Genesee Mine. “Capital Power is committed to ongoing research to find ways of increasing the biodiversity of the lands that we reclaim,” says George Greenhough, Manager of Land and Environment Services at Capital Power. “As one example, we’ve been working in partnership with the University of Alberta and other industrial partners to conduct aspen seedling research on reclaimed mine land. By planting different types of aspen seedlings in various stages of growth and planting conditions, we can use the results of the research to facilitate our reforestation efforts in the mine.” Once the coal in a particular mining area has been depleted, reclamation plans are set into action. The main thrust of reclamation has been creation of agricultural lands for cattle grazing, hay and cultivated crops. The partners have also taken on the challenge of re-creating a diverse boreal forest by using new reforestation practices to create natural treed areas within the agricultural landscape. Genesee Mine’s comprehensive land reclamation plan includes reestablishment of wetlands and natural creek bodies, and the development of wildlife corridors. Genesee Mine was nominated for the ACR award by Alberta Environment. The award recognizes the mine’s reclamation goals and achievements, past and Coal operations disturb land as part of the mining process. Therefore, a significant component of the Coal Valley Mine’s environmental program involves returning disturbed land to productive use. Sherritt Coal created Silkstone Lake from a mined-out pit. The reclamation process provides an opportunity to apply innovative methods and practices to create landforms that are equivalent to those that existed prior to mining. Determining the best utilization of reclaimed land is made in consultation with government authorities and local stakeholders. One example of innovative reclamation at the site was the creation of sport fishing lakes from mined-out pits in areas where such fishing opportunities did not exist previously. Reclamation work included the construction and development of Lovett and Silkstone lakes, re-sloping and leveling of the shoreline and bottom configurations, with additional topsoil replacement and vegetative seeding. A fisheries habitat was incorporated into the planning, and rainbow trout has been stocked successfully at the two lakes since 1995. The area is now a valued recreational destination for the people living near the Coal Valley mine. Cardinal River Operations important values, including a functioning ecosystem, healthy water, valuable wildlife habitat, and places for recreation.” Most recently, Teck has been working with communities of interest on land-use planning for the Luscar MSL, and here too, reclamation is a tool that can be used to conserve water and wildlife values. With a long history in the mining industry, Teck learns from the experience of past reclamation efforts—continuing to do what works and adopting new practices. For example, Teck is practicing progressive reclamation at its Cheviot project. In the past, reclamation did not happen until mining was complete. Symbaluk adds, “At the Cheviot project, we try to reclaim areas soon after they are mined. We are targeting the re-establishment of healthy, natural ecosites in our reclamation. Hunters, naturalists, First Nations and others have told us it is very important that native plants are used. This makes sense and we are taking this approach.” Highvale Mine Located south of Lake Wabamun, about 70 kilometres west of Edmonton, Highvale Mine is one of three TransAltaowned surface coal mines, and Canada’s largest surface strip coal mine, covering 12,140 hectares. Highvale has been in operation since 1970. Currently, five pits are actively licensed and mined. Surface coal mining involves removing overlying rock layers to expose and extract coal reserves. Teck’s award-winning Sphinx Lake reclamation project. Teck’s Cardinal River Operations is located 45 kilometres south of Hinton. The area has a rich coal mining history dating back to the early 1900s. The original underground and open pit mines operated from the early 1900s to 1956. In 1970, mining resumed at Cardinal River’s Luscar mine and continued until 2004. Today, Teck’s active mine at the Cardinal River Operations is the Cheviot project, located approximately 20 kilometres south of the Cardinal River coal plant. The first load of steelmaking coal was produced from Cheviot in 2004, following a decade of planning and regulatory review. The Cheviot project has 25 years of coal reserves, making it an important part of the regional economy. Teck is responsible for reclamation at both the Luscar mineral surface lease (MSL) and at its Cheviot project. Approximately 50 per cent of the area disturbed at the Luscar MSL has been reclaimed, including the awardwinning Sphinx Lake reclamation project, initiated in 2005. “Mining is an interim land-use,” says Marc Symbaluk, Superintendent, Environment at Teck’s Cardinal River Operations. “The Sphinx Lake project demonstrates reclamation is critical to sustainable mining. Through good planning and reclamation, we work towards conserving A reclaimed wetland area at TransAlta’s Highvale Mine. Approximately 13 million tonnes of low-sulphur-thermalgrade coal are mined at Highvale each year and delivered to TransAlta’s Sundance and Keephills thermal generating plants. Since 1970, TransAlta has reclaimed 1,310 hectares of the 4,362 hectares of land that have been mined at Highvale. The reclaimed land supports a variety of land uses such as agriculture, woodlands, wildlife habitat, recreation and wetlands. 17 Case Studies 18 Oil Sands Reclamation Planning Reclamation First Imperial Oil Imperial Oil Resources (Imperial Oil) has started construction of its Kearl Oilsands open pit mining project northeast of Fort McMurray. It has also mapped out a thorough reclamation process, which, while exact, also has plenty of room to evolve. “Kearl is an incredibly complex undertaking,” says Stuart Nadeau, environmental and regulatory manager for the project. “We think we’ve got a comprehensive reclamation plan based on what we know today, but we will have to adapt and change as new practices and technologies emerge and as we continue to work hard to meet regulatory requirements.” Part of the reclamation plan for Kearl is to build three small lakes connected to the existing Kearl Lake. These lakes will replace the fish habitat that is lost as the mine progresses. While replacing the streams is not feasible, the new lakes will be deeper, allowing more fish to survive the freeze over winter. Kearl will also channel water through a series of man-made wetlands and lakes to further filter the water before it is discharged back to the natural watershed. Nadeau says there are two key words about Kearl’s reclamation plans. “First, it’s progressive—we want to get in and begin the environmental work earlier. Second, it’s adaptive, which means this plan will change as new technologies and learnings emerge, and as societal expectations about the desired end point of reclamation continue to shift.” Total Total E&P Canada Ltd (Total) is planning to implement innovative new tailings management and reclamation processes at its new Joslyn North Mine Project that will result in less impact on the environment and earlier reclamation of the land. Located northwest of Fort McMurray and covering 7,000 hectares, the Joslyn North Mine is scheduled to commence operations in 2017 and will reach a production rate of 100,000 barrels per day over the 20-year life of the project. Total’s tailings management program and progressive reclamation processes will result in 60 per cent of the Joslyn North Mine site being reclaimed by the mine’s closure date of 2037 and the remaining area being reclaimed within seven years of the end of the mine’s life. Total’s tailings management plan offers a new and improved process that reduces the size of tailings ponds by segregating the tailings into three streams according to their ability to consolidate and release water: • Coarse tailings will be deposited into an external disposal area called “the sand beach”. Some of the fines particles will be trapped by the coarse sand and the beach will be trafficable after a matter of weeks. Stuart Nadeau, environmental and regulatory manager for Imperial Oil's Kearl oil sands project. As for tailings, Kearl will use proven procedures and technologies to manage and reclaim the mixture of fine clay, sand, bitumen and water. Initially, the fine tailings will be stored in an external tailings area that is surrounded by an extensive network of monitoring and collection wells to capture and return any potential seepage. As mined-out areas become available, the fine tailings will be treated to release water and create a solid material. Then, the solid material will be placed in mined-out areas and covered with overburden, topsoil and other materials to reclaim the land. • A second tailings stream containing half coarse sands and half fines will be enhanced by a thickening process to release water for recycling, followed by beaching in a dedicated area. This stream is also referred to as thickened tailings. • The third tailings stream will be froth treatment tailings containing mostly water, fines and residual hydrocarbon. This stream will be deposited in a dedicated pond consisting of runoff water collected from the thickened tailings and sand beach areas. Fluid fines tailings settling in this pond will be treated and centrifuged to release water for recycling. A cake, formed from residual, dewatered fines, will then be deposited on the sand beaches. Total’s approach will result in less river water intake, more economic use of land space, as well as quicker reclamation of the land to a natural state that meets the objective of the Energy Resources and Conservation Board’s Directive 074 to achieve a trafficable surface within five years after the last deposition. Tailings Ponds Reclamation Suncor Suncor marked an industry milestone in 2010 by becoming the first oil sands company to have a tailings pond with a trafficable surface that has progressive reclamation under way. The plan is to ultimately transform Suncor’s 220-hectare Pond 1, established in the 1960s, near Fort McMurray into mixed wood forest and a small wetland capable of supporting a variety of plants and wildlife. Suncor pioneered Consolidated Tailings (also known as Composite Tails or CT) technology in the 1990s. By adding gypsum, the company was able to accelerate the release of water from the tailings and achieve a solid surface in years rather than decades. The released water is recycled in Suncor’s operations. In the summer of 2010, Suncor received approval to implement new tailings management technology—called the TROTM process—across its existing operations. The company expects to invest more than $1 billion to implement the TROTM technology over two years, potentially reducing tailings reclamation time by decades and speeding the return of oil sands mining sites to natural habitat. TM Trademark of Suncor Energy Inc. Syncrude Syncrude has developed methods that will help it incorporate tailings into its reclamation program and use them in the construction of new landscapes. Bradley Wamboldt, General Manager, Tailings, Suncor, with oil sands mine tailings solidified by the company’s TROTM tailings management process. Suncor is highly motivated to accelerate the pace of tailings reclamation. The company’s eight tailings ponds cover a total of 31.5 square kilometres and contain approximately 259 million cubic metres of mature fine tailings (MFT). Active tailings ponds account for nearly 18 per cent of the 17,161 hectares of disturbed land Suncor is currently working to reclaim. Syncrude is currently implementing a multi-pronged approach to manage tailings and comply with government regulations as specified in the Energy Resources and Conservation Board (ERCB) Directive 074. The ERCB has approved Syncrude’s plan, which, after 2015, is expected to exceed the requirements of the directive. Toward this, Syncrude is developing and deploying three technologies: Water Capping Syncrude is successfully demonstrating how water can be layered over a deposit of fine tails to form a lake. This is called water capping. Syncrude’s research with test ponds has shown that these lakes will evolve into natural ecosystems and, over time, support healthy communities of aquatic plants, animals and fish. Nestled deep in Syncrude’s reclaimed landscape is Bill’s Lake—a beautiful, reclaimed wetland area. The wetland boasts a dense larch forest to the north, willowlined shores, and grassy upland areas to the south. Monitoring schedules have been adapted to provide privacy for nesting waterfowl along the shoreline. 19 Composite Tails 20 Composite Tails combines fine tails with gypsum and sand as the tailings are deposited. This mixture causes the tailings to settle faster, enabling Syncrude to develop landscapes that support grass, trees and wetlands. Technologies like Composite Tails give Syncrude the ability to create broadly diverse landscapes that help fulfill its commitment to reclaim the land to a stable and biologically self-sustaining state. Centrifuge Technology Syncrude has committed to regulators that it will implement centrifuge technology as an additional method to manage its tailings. This technology involves putting tailings through vessels where a spinning action separates out the water. Released water will be recycled for plant operations. The soil product of the centrifuge process has sufficient density and strength to be placed in deposits, then capped and reclaimed. Extensive field tests have been done on this technology with the support of CANMET (Canada Centre for Mineral and Energy Technology). Canadian Natural Canadian Natural Resources Limited (Canadian Natural) is commercializing promising new ways to manage the tailings pond at its Horizon Oil Sands facility, 70 kilometres north of Fort McMurray. These new methods will require less storage space for fluid tailings, accelerate the process of reclamation and reduce greenhouse gas emissions. Currently at Horizon, waste carbon dioxide (CO2) is being injected into the tailings slurry lines before the tailings enter the pond, where it reacts to form carbonic acid. This reaction changes the pH of the tailings mixtures and allows the fines clays, silts and sand to settle quickly and leave clearer water, which can be immediately recycled for reuse in the bitumen extraction process. During the next phase of Horizon development, Canadian Natural will implement another new tailings treatment process. As part of this new process, cyclones will remove the water from the coarse sand and thickeners will remove the water from the fine clays, silts and sand. The dewatered streams will then be combined with waste CO2.The resultant tailings will be deposited in the tailings disposal area where even more water will be released and reused. Additionally, the CO2 will react with the minerals in the tailings to form mineral carbonates. These new processes will reduce the footprint of the tailings pond and, by increasing the amount of water available for recycling, decrease the amount of river water needed to process bitumen. Canadian Natural expects this process of sequestering CO2 into tailings will eliminate about 219,000 tonnes of CO2 emissions every year. Compensating for Disturbed Fish Habitat Shell Shell broke new ground in the spring of 2010 when it completed a lake to compensate for fish habitat disturbed by its Jackpine Mine oil sands development. Shell’s compensation lake, now named Jackpine Lake by the Fort MacKay Elders Advisory Group, was filled with water from Muskeg Creek in early 2010. Jackpine Lake is a half-square-kilometre body of water adjacent to Shell’s Jackpine Mine leases, which border Syncrude’s leasehold and reserve lands belonging to its First Nations neighbour, Fort MacKay. The lake is uniquely located in the watershed, as Muskeg Creek feeds it with high-quality water year round and it lies right next to the Muskeg River. Shell chose to build the lake 11 metres deep, nearly twice the depth required as indicated by modeling, in order to increase the probability that fish could live in it year-round. This helps the surrounding watershed by providing an increase in high-quality wintering habitat, which is limited in this area. Shell used a conventionally constructed channel for the inlet to the lake from Muskeg Creek. However, for the outlet Shell pioneered a natural-paradigm approach by providing a very small channel, allowing the water to erode its own channel. This will gradually result in a channel that perfectly fits the lake and matches natural channel characteristics, stays in compliance with all water quality requirements and requires no reclamation. This also serves as a pilot project that will help Shell design future stream realignments in the most environmentally friendly manner. Shell is reclaiming the lake’s shoreline entirely with indigenous species, including water-loving willows and rat root. Surrounding areas near the lake are being reclaimed with species that prefer drier ground. For this reclamation, Shell directly placed the surface layer of roots, soil and seeds that had been preserved during construction of the lake, as well as additional reclamation soils removed and stockpiled from salvage activities on the Jackpine Mine, resulting in one of the largest direct placements of reclamation material in the oil sands region to date. To read more case studies on technology and innovation in oil sands land use and reclamation, please visit: www.capp.ca/energySupply/innovationStories/Land Canadian Natural Canadian Natural created this 80-hectare fisheries compensation lake as part of its Horizon Oil Sands project located 70 kilometres north of Fort McMurray. Fisheries that will be lost during the life of the Horizon Project are fully compensated for with the deep-water lake. In 2008, the lake was blessed by Aboriginal elders of Fort MacKay and Fort Chipewyan and named Wapan Sakahikan, which translates to Horizon Lake. The lake is now a gathering place for the elders to meet and discuss the development of Horizon Oil Sands. In 2010, the elders participated in the planting of traditional medicinal plants around the compensation lake to begin returning the social values of the land. Photo Credits: The Alberta Chamber of Resources wishes to thank those member organizations that provided images for this brochure: Border Paving (page 8); Canadian Natural (inside back cover); Capital Power (pages 6 and 16); Imperial Oil (page 18); Shell (page 15); Sherritt Coal (cover, and pages 4, 8, 11 and 16); Suncor (cover, and pages 7, 15 and 19); Syncrude (cover, and pages 12, 14 and 19); Teck (cover, inside front cover, and pages 11 and 17); and TransAlta (pages 5, 9 and 17). Links to More Information Government of Alberta Alberta Energy www.energy.alberta.ca Alberta Environment www.environment.alberta.ca Energy Resources Conservation Board www.ercb.ca Industry associationS Alberta Chamber of Resources www.acr-alberta.com Canadian Association of Petroleum Producers www.capp.ca Centre for Energy www.centreforenergy.ca The Coal Association of Canada www.coal.ca The Oil Sands Developers Group www.oilsandsdevelopers.ca Other resources Alberta Biodiversity Monitoring Institute www.abmi.ca Alberta Innovates – Energy and Environment Solutions www.albertainnovates.ca/energy Canadian Energy Research Institute www.ceri.ca Cumulative Environmental Management Association (CEMA) www.cemaonline.ca The Alberta Chamber of Resources wishes to thank the Canadian Association of Petroleum Producers for its significant contribution in the development and production of this publication. Contact Us For more information about mining and mine land use and reclamation in Alberta, as well as the Alberta Chamber of Resources and its programs, please contact us at: Alberta Chamber of Resources 1940, Manulife Place 10180 – 101 Street Edmonton, AB T5J 3S4 Tel: 1 (780) 420-1030 Email: [email protected] www.acr-alberta.com January 2011 Printed in Canada
© Copyright 2025 Paperzz