Bioresource Technology 74 (2000) 231±239 In¯uence of the content in fats and proteins on the anaerobic biodegradability of dairy wastewaters G. Vidal a, A. Carvalho b,1, R. Mendez b,*, J.M. Lema b b a EULA ± Chile Centre, University of Concepci on, P.O. Box 160-C, Concepci on, Chile Department of Chemical Engineering, Instituto de Investigaciones Tecnol ogicas, University of Santiago de Compostela, Avda. de las Ciencias s/n, 15706 Santiago de Compostela, Spain Received 4 August 1999; received in revised form 3 January 2000; accepted 5 January 2000 Abstract The relative amounts of fats, proteins and carbohydrates in wastewaters from dairy industries cause problems during their anaerobic treatment. The anaerobic biodegradability of two synthetic wastewaters, one rich in fats (chemical oxygen demand (COD) ratio; Fats/Proteins/Carbohydrates: 1.7/0.57/1) and the other with a low fat content (COD ratio; Fats/Proteins/Carbohydrates: 0.05/ 0.54/1) was studied in samples with total COD ranging from 0.4 to 20 g/l. There were no problems of sludge ¯otation and the maximum biodegradability and methanisation were obtained when operating with wastewaters in the range of 3±5 gCOD/l. The intermediates of fat degradation (glycerol and long chain fatty acids) seemed not to reach concentrations high enough to aect the process. The anaerobic biodegradation of fat-rich wastes was slower than carbohydrate-rich wastes due to the slower hydrolytic step of fat degradation which prevented the accumulation of volatile fatty acids (VFAs) and favoured the overall process. Carbohydraterich wastewater degradation produced free ammonia (FA) at concentrations near to inhibitory levels (62.2 mg FA/l), but in this case, ammonia production facilitated regulation of fall in pH caused by of the accumulation of VFA. Ó 2000 Elsevier Science Ltd. All rights reserved. Keywords: Anaerobic biodegradation; Inhibition; Dairy wastewaters; Protein; Ammonia-nitrogen Nomenclature AA %BD BOD COD CODCH4 CODVFA EGBS FA FAA FVFA IC LCFFA LCFA * acetic acid anaerobic biodegradability percentage biological oxygen demand chemical oxygen demand COD associated with methane production COD associated with volatile fatty acids expanded granular sludge bed free ammonia free acetic acid free volatile fatty acids inorganic carbon long chain free fatty acids long chain fatty acids Corresponding author. Tel.: +34-981-563-100; fax: +34-981±595012. E-mail address: [email protected] (R. MeÂndez). 1 Current address: Department of Chemical Engineering, University of Aveiro, Aveiro, Portugal. %M N %R TA TOC TSS UASB VFA %VFA VSS Percentage of COD methanised Relationship between FA and TA %COD removed, based on the ®ltered substrate COD concentration total ammonia total organic carbon total suspended solids up¯ow anaerobic sludge blanket volatile fatty acids percentage of COD acidi®ed volatile suspended solids 1. Introduction The dairy industry produces many dierent products such as pasteurised-, condensed-, skimmed- and powdered-milk, yoghurt, butter, dierent types of desserts and cheeses and sometimes cheese whey (Carozzi, 1993). Wastewaters from the dairy industry are generally produced in an intermittent way, and the ¯ow and characteristics of wastewaters change from one factory 0960-8524/00/$ - see front matter Ó 2000 Elsevier Science Ltd. All rights reserved. PII: S 0 9 6 0 - 8 5 2 4 ( 0 0 ) 0 0 0 1 5 - 8 232 G. Vidal et al. / Bioresource Technology 74 (2000) 231±239 to another depending on the kind of systems and the methods of operation (Rico et al., 1991). The main contributors to the organic load of these wastewaters are lactose, fats and proteins (Hansen and Hwang, 1990; Ozturk et al., 1993; Perle et al., 1995). Prevention and reduction of dairy wastewater pollution can be achieved by means of direct recycling and reutilisation of waste components (e.g., the use of cheese whey for animal feed; Perle et al., 1995) or by using different wastewater treatments: physical-chemical, aerobic and/or anaerobic biological treatments (Radick, 1992). Physical-chemical treatments allow the partial removal of the organic load by protein and fat precipitations with dierent chemical compounds such as aluminium sulphate, ferric chloride and ferrous sulphide (K arpati et al., 1995; Ruston, 1993). However, the reagent cost is high and the removal of soluble chemical oxygen demand (COD) is poor; therefore, biological processes are often used. Several conventional aerobic treatments have been used extensively in the dairy industry: aerated lagoons, activated sludge processes (Stephenson, 1989; Shack and Shandhu, 1989), trickling ®lters (Walsh et al., 1994) and rotating biological contactors (Radick, 1992). However, the energy requirements for aeration in these installations are high and problems such as bulking and excessive biomass growth often occur (Timmermans et al., 1984). Interest in anaerobic digestion is increasing because of the well-known advantages for the treatment of high organic concentration wastewaters (Sayed et al., 1988; Mendez et al., 1989; Rico et al., 1991; Hawkes et al., 1995). In particular, the following advantages may be adduced: no need for aeration equipment, lower excess of sludge than that produced by aerobic processes, and a relatively low land demand. (Colleran, 1991; Perle et al., 1995). Treatment of dairy wastewaters by means of up¯ow anaerobic sludge blanket (UASB) reactors (Hansen and Hwang, 1990; Rico et al., 1991; Hawkes et al., 1995), hybrid UASB reactors (Ozturk et al., 1993), expanded granular sludge bed (EGSB) reactors (Petruy and Lettinga, 1997), as well as others based on anaerobic ®lters (Mendez et al., 1989; Viraraghavan and Kikkeri, 1990; Veiga et al., 1994), have been reported in the literature. These papers show that anaerobic treatment can be effectively used for these euents, in spite of the dierent operational problems quoted in the literature, such as sludge ¯otation or toxicity/inhibition processes. As was stated above, the characteristics of dairy wastewaters can be very dierent depending on the kind of products produced by the factory. The relative proportions of fats, proteins and carbohydrates can be very dierent and they can signi®cantly aect the kind and quantity of the intermediates. Fig. 1 shows some of the intermediate compounds generated during the anaerobic Fig. 1. Anaerobic biodegradation of milk compounds: (a) Fats: Triglycerides of dierent acids: e.g. butyric, capric, lauric and oleic acids; (b) Protein: e.g., casein, albumin; (c) Carbohydrates: e.g., lactose; (d) Acids: LCFA: long chain fatty acids. LCFFA: long chain free fatty acids. VFA: volatile fatty acids. FVFA: free volatile fatty acids. AA: acetic acid. FAA: free acetic acid. biodegradation of dairy wastewaters and their interactions; some of these compounds present inhibition/toxicity and biodegradability diculties in anaerobic processes which will be discussed below. Sludge ¯otation. Sludge ¯otation and/or the development of sludges with dierent physical characteristics and/or poor activity are attributed to the presence of fats (Perle et al., 1995). Rinzema et al. (1993) reported sludge ¯otation and a total sludge washout in a UASB reactor with a lipid loading rate exceeding 2±3 gCOD/l d. Alves et al. (1997) operated two anaerobic ®xed-bed reactors treating dairy wastewaters at OLR of up to 9 gCOD/lád and they showed that the presence of higher quantities of lipids hardly aected the overall performance but it reduced the adhered fraction of biomass, although the biomass content of both reactors was practically the same. They also concluded that methanogenic activity using butyrate as the substrate was enhanced by the presence of lipids, but no signi®cant response to other intermediates was detected. On the other hand, fat adsorption to the surface of the anaerobic sludge may limit transport of the soluble substrates to the biomass and consequently cause the conversion rate in substrates to decrease (Sayed et al., 1988; Rinzema et al., 1993). Petruy and Lettinga (1997) showed that 70% of lipids were adsorbed by the granular sludge, within approximately one day, and thereafter, the remaining lipids were slowly converted into methane gas. Sayed et al. (1988) reported similar adsorption problems in the sludge ¯ocks of protein-rich wastewaters. Casein biodegradability. Casein is the main protein in milk (80% of total proteins). In general, proteins are hydrolysed by proteases into polypeptides and amino acids; in anaerobic conditions this hydrolysis is slower than the hydrolysis of carbohydrates (Pavlostathis and Giraldo-Gomez, 1991). The rate of casein hydrolysis depends on the acclimation of the biomass. Some G. Vidal et al. / Bioresource Technology 74 (2000) 231±239 experiments showed that gas production, in the case of casein (3.7 gCOD/l d) fed to non-acclimated sludge (4.5 gVSS/l), was low (0.25 ml CH4 /h) with a lag phase of approximately 50 h compared with gas production in the case of casein fed to acclimated sludge (0.79 ml CH4 / h). However, casein was found not to inhibit anaerobic biodegradability in the range 0±3 g/l (Perle et al., 1995). Inhibitory and toxic eects of intermediate products. The biodegradation of soluble carbohydrates (such as lactose) is generally faster and almost total in anaerobic conditions (Pavlostathis and Giraldo-Gomez, 1991). The degradation of lactose leads to the formation of products such as propionate, ethanol or acetate. The accumulation of these intermediate products, especially in the undissociated form, leads to the inhibition of several microbial species with the consequent decrease in methane production (Aguilar et al., 1995). The biodegradation of lipids is dicult because of their low bioavailability (Petruy and Lettinga, 1997). Fats in dairy wastewaters produce glycerol and LCFA during the hydrolytic step (Fig. 1). Glycerol was found to be a non-inhibitory compound (Perle et al., 1995). However, LCFA (saturated fatty acids with 12±14 carbon atoms and unsaturated fatty acids with 18 carbon atoms) are reported to be inhibitors of various microorganisms (Rinzema, 1988), particularly of methanogenic bacteria (Koster, 1987); they also decrease the concentration of adenosine triphosphate (ATP) (Perle et al., 1995; Hanaki et al., 1981). The inhibitory eect increases with the number of double bonds and cis-isomers which are abundant in natural lipids (Rinzema, 1988). As in the case of volatile fatty acid (VFA), the toxicity of LCFA seems to be related with the unionised form of these acids, namely long chain free fatty acids (LCFFA). Studies carried out by Hanaki et al. (1981), show that LCFA aect the amount of hydrogen produced by acetogenic bacteria which are responsible for the b-oxidation of LCFA. Inhibition of acetogens and acetotrophic methanogens causes a pronounced lag phase in batch experiments, whereas inhibition of hydrogenotrophic methanogens merely causes a decrease in the hydrogen conversion rate (Rinzema et al., 1994). The main products of the biodegradation of proteins in anaerobic conditions are ammonia and dierent aminoacid compounds. However, the ammonia produced may be toxic for methanogenic bacteria (Parkin et al., 1983; Koster and Lettinga, 1988; Soubes et al., 1994). McCarthy (1964) showed that when the ammonia±nitrogen content ranged between 50 and 200 mg/l it stimulated the methanogenic bacteria, but higher concentrations may be toxic, in particular to this kind of bacteria. According to Omil et al. (1995) concentrations of free ammonia (FA) from 25 to 140 mg N ) FA/l inhibit mesophilic treatment. The pH is important to determine the speciation between ionised and unionised 233 ammonia (Parkin et al., 1983), because the unionised form is especially toxic (Anderson et al., 1982) therefore the higher the pH, the more noxious the eects. The objectives of this work were to evaluate the in¯uence of absolute and relative concentrations of carbohydrates, fats and proteins on the anaerobic biodegradability of dairy wastewaters. 2. Methods 2.1. Wastewater composition Two media with dierent contents in proteins, carbohydrates and fats were used to simulate wastewaters: W-type wastewaters, obtained by dissolving full creammilk powder, and S-type wastewaters, obtained from skimmed-milk powder. Table 1 shows the composition of the powdered-milks used to prepare both substrates. The relative contributions of proteins/ sugars/fats expressed in terms of %COD were 17.4/30.5/52.1 for W-type wastewaters and 34.2/62.8/3.0 for S-type wastewaters, respectively. 2.2. Anaerobic biodegradability batch assays Anaerobic biodegradability batch assays were performed in closed glass ¯asks with a total volume of 500 ml. A plastic tube connected the vial to a 500-ml inverted ¯ask containing an alkaline solution (2.5% NaOH) which allowed methane production to be measured by the displacement of the liquid. Anaerobic sludge from a UASB treating sugar-production wastewaters (2.04 gVSS/l; speci®c methanogenic activity 0.3 gCOD/gVSS d), distilled water and a known amount of COD supplied by full cream- or skimmed-milk were transferred to the ¯asks containing 50 ml of a nutrient stock solution and 5 ml of a reducing medium containing 100 mg Na2 S 9H2 O/l. The COD after dilution to the ®nal volume ranged from 0 to 20 gCOD/l and the pH was adjusted to 7:00 0:05. A blank assay without substrate was also carried out to evaluate the biodegradability of the sludge. The standard nutrient stock solution was constituted by macronutrients (N, P and S) and trace elements (Table 2) as outlined previously Table 1 Composition of full cream and skimmed-milk per 100 g of milk powder Parameter Full cream-milk Skimmed-milk Proteins (%) Sugars (%) Fats (%) Salts (%) COD (g/100 g powder) 25.4 38.9 26.0 9.7 159 33.9 52.1 0.9 13.1 115 234 G. Vidal et al. / Bioresource Technology 74 (2000) 231±239 2.5. Determination of FA Table 2 Standard stock nutrients solution a Compound Concentration (g/l) Compound Concentration (g/l) NH4 Cl KH2 PO4 MgSO4 7H2 O 2.8 2.0 0.1 CaCl2 Micronutrienta NaHCO3 0.076 10 4 Sierra-Alvarez and Lettinga (1991). (Sierra-Alvarez and Lettinga, 1991). Before closing, the bottles were ¯ushed with a 70% nitrogen and 30% carbon dioxide mixture to remove air in the ¯ask head prior to incubation; the temperature was maintained at 36 1 C (Soto et al., 1993). Methane production, TOC, COD and VFA concentrations were determined during the assay. Protein, sugar and ammonia concentrations were measured at the beginning and at the end. Ammonia generated during anaerobic breakdown of proteins will be present in the liquid in two forms: ionic (NH 4 ) and FA. It has been suggested that FA is the active component responsible for ammonia inhibition and it is possible to calculate FA concentration from the total ammonia concentration in the liquid (TA) and the fraction of FA (N), using the equation (Omil et al., 1995): N TA 1 ; FA 1 kb 10ÿpH =kw where kb and kw are the dissociation constants for ammonia and water, respectively (1:855 10ÿ5 and 2:355 10ÿ14 mol/l at 37°C). 2.3. Analytical methods 3. Results and discussion Protein was determined by spectrophotometry (Lowry et al., 1951), while total sugars were determined using Miller (1959). VFA were analysed by gas chromatography using a Hewlett Packard 5890 equipped with a 3 m ´ 2 mm glass column packed with Chromosorb W-AW (100±120 mesh) coated with 25% NPGA and 2% H3 PO4 . TA was determined by an anion-selective electrode. COD, Sugar, total suspended solids (TSS) and volatile suspended solids (VSS) were measured as described in Standard Methods (APHA, 1985). Total organic carbon (TOC) and inorganic carbon (IC) were determined using a Shimadzu TOC-5000 system equipped with an infrared detector, and methane gas was analysed using a Hewlett Packard 5890 Series II gas chromatograph equipped with a 2 m 2 mm steel column. Biodegradability assays 2.4. Performance parameters calculation The percentage of COD methanised (%M) and the anaerobic biodegradability percentage (%BD) were calculated by the equations: CODCH4 100 1 %M CODinitial %BD %R %VFA CODinitial ÿ CODfinal 100 CODinitial CODVFAfinal 100 CODinitial 2 where %BD includes the fraction of COD removed and the fraction of COD acidi®ed contained in the vial at the conclusion of the experiment. This acidi®ed COD fraction is easily removed in a continuous reactor. 3 To evaluate the eects of relative concentrations of fats, carbohydrates and proteins during substrate degradation and methane production, two sets of duplicate assays with COD between 0.68±16.6 gCOD/l and 0.39±19.6 gCOD/l, for W wastewaters (Assays W1±W6) and S wastewaters (Assays S1±S6), respectively, were carried out. Table 3 shows the initial and ®nal values of the most relevant parameters. A direct relation between the initial amount of proteins and the ®nal ammonia concentration and pH of the assay can be observed therein. A larger concentration of residual sugar was present in W assays, whereas sugar was almost entirely degraded in S assays. Figs. 2(a) and (b) show the degradation of the wastewaters with higher COD concentrations. By comparing both graphs, dierent anaerobic degradation kinetics can be observed for W and S wastewaters. Methane production curves of the W wastewaters showed two exponential increases during the operation. The ®rst one corresponded to the most easily biodegradable substrates, mainly sugars and some proteins (Pavlostathis and Giraldo-Gomez, 1991), whereas the second one corresponded to fat degradation. The complete degradation of the wastewaters clearly depends on the hydrolysis rate of each dierent compound. For instance, casein is easily hydrolysed in the presence of an acclimated biomass (Perle et al., 1995), but its lag phase is longer than that of carbohydrates in unacclimated biomasses (Pavlostathis and GiraldoGomez, 1991). In the case of fats, Rinzema et al. (1993) reported that the overall conversion rate is limited either by the conversion of the LCFA, or by the physical processes of dissolution and mass transfer of these acids. G. Vidal et al. / Bioresource Technology 74 (2000) 231±239 235 Table 3 Initial and ®nal conditions of the anaerobic biodegradability assays Assay Initial conditions (mg/l) COD Blank W1 W2 W3 W4 W5 W6 S1 S2 S3 S4 S5 S6 689 1377 3444 5548 11,101 16,639 396 791 1978 6549 13,114 19,668 Final conditions (mg/l, except pH) Fat Protein Sugar pH COD Protein Sugar Total ammonia ± ± ± 6.86 6.61 6.60 6.69 6.85 6.94 7.37 6.63 6.69 6.66 6.87 7.48 7.64 ± ± 32 53 42 48 135 261 43 4 61 112 ± ± ± 14 8 18 28 56 85 16 8 0 0 0 0 91 ± ± ± 120 159 384 ± ± ± 102 488 1196 121 239 598 964 1928 2890 4 8 20 66 131 197 120 240 600 965 1932 2895 135 24 676 2240 4485 6727 175 350 875 1410 2822 4229 207 414 1035 3427 6863 10,293 Methanisation (%M) and biodegradation (%BD) percentages for W and S wastewaters are shown in Figs. 3(a) and (b). At lower concentrations (1±5 gCOD/l) it can be seen that the biodegradability and the methanisation were greater in the case of W wastewater. At higher concentrations (5±20 gCOD/l) the biodegradability of W wastewaters ranged between 98% and 99%, whereas for S wastewaters it diminished from 97.5% to 86%. Moreover, Fig. 3(b) shows that the optimum COD for the methanisation of S wastewaters was around 5 gCOD/l. It can be seen that there was an apparently recalcitrant fraction of both wastewaters to be biodegraded anaerobically. Transport limitations of the soluble substrates to the biomass, due to the development of a ®lm of fats (Rinzema et al., 1993; Sayed et al., 1988) or by inhibition processes, due to the presence of high concentrations of intermediate compounds, may explain this fact. The maximum methane production rate for each assay in terms of COD is shown in Fig. 4. S wastewaters 78 51 91 100 130 175 100 73 176 132 400 3011 had a high degradation rate at low COD, although inhibition occurred at concentrations higher than 6 gCOD/l (2.0 g protein/l). The fast hydrolysis of S wastewaters soluble substrates produced inhibition of the acetoclastic methanogenic bacteria, because of the presence of high concentrations of VFA. On the other hand, W wastewaters exhibited a linear increase in activity as the COD increased, therefore, in this case, the methanogenic step was not the limiting stage for the anaerobic process. In fact, the biodegradability percentages for these wastewaters ranged between 95% and 100% even at higher COD concentrations. The dierent behaviour of both types of wastewaters may be explained by the dierent proportions of fats and proteins in W and S substrates. Fats and intermediate compounds eects. The degradation pro®les of W wastewaters suggest that the intermediates of fat degradation (glycerol and LCFFA) did not reach concentrations high enough to aect the dierent trophic groups involved in the overall process. Perle et al. (1995) have shown that oleic acid (chosen as Fig. 2. Methane production from the dierent euents (gCOD/l): (a) W assays (H blank, 5.5 gCOD/l (W4), s 11.1 gCOD/l (W5), 16.6 gCOD/l (W6)); (b) S assays (H blank, 6.5 gCOD/l (S4), s 13.1 gCOD/l (S5), 19.6 gCOD/l (S6)). 236 G. Vidal et al. / Bioresource Technology 74 (2000) 231±239 Fig. 3. Methanisation () and biodegradability (n) percentages in assays W (a) and S (b). Fig. 4. Maximum methane production rate. Assays W (s) and S (d). a representative LCFA in milk fat) can begin to cause inhibition at 1.5 g/l and in our case, the concentration of LCFA in the medium for assays W5 and W6 might be 0.9 and 1.5 g/l, respectively (values calculated by con- sidering an accumulation in the form of LCFA of 50% of milk fats). However, the biodegradability of S wastewaters at higher concentrations (assays S5±S6) clearly decreased. It is obvious that this was not due to the presence of fats and it may only be explained by the higher relative quantities of carbohydrates (6.9±10.3 g/l) and proteins (4.5±6.7 g/l) in S wastewaters. Eects of carbohydrates (VFA). At low COD concentrations (1±5 gCOD/l), both wastewaters presented no signi®cant VFA accumulation in the liquid phase. However, at higher concentrations (5±20 gCOD/l), VFA accumulation took place during a period of time, butyric acid being the greatest contributor to the total concentration of fatty acids, especially in the case of S wastewaters. The evolution of VFA for the most highly concentrated wastewaters is shown in Figs. 5(a) (Assay W6) and (b) (Assay S6). Methanisation of W wastewaters was probably controlled by the presence of large amounts of fats (0.1±2.8 g/l), because their hydrolysis rate was slow (Pavlostathis and Giraldo-Gomez, 1991), which facilitated an equilibrated methanogenic step and avoided temporary VFA accumulations. In this case (Fig. 5(a)), the butyric concentration of W6 was high (0.8±1 gCOD/l) between 17 and 43 h of the biodegradation assays, whereas the Fig. 5. Evolution of VFA content in assays W6 (a) and S6 (b) (H total VFA, acetic acid, r propionic acid, n butyric acid). G. Vidal et al. / Bioresource Technology 74 (2000) 231±239 concentrations of acetic and propionic acids were about 0.4 and 0.2 gCOD/l, respectively. The accumulations of butyric acid may be explained by its maximum degradation rate, which according to Aguilar et al. (1995) is 23.8 mg/láh. On the contrary, S wastewaters were so easily hydrolysed and acidi®ed, that signi®cant temporary accumulations (between 10 and 150 h, approximately) occurred (Fig. 5(b)), and probably inhibited methanogenic bacteria and decreased the %M at higher concentrations. This concurs with previous results (Aguilar et al., 1995). Protein and FA compounds. In order for milk protein to aect the degradation process, Perle et al. (1995) have indicated that the previous adaptation of the sludge to the presence of casein is necessary. In spite of the fact that the seed sludge had no previous contact with dairy euents, none of the assays presented initial lag phases. It is reasonable to assume that the problem is not one of adaptation to casein but rather one related to ammonia production. Fig. 6 shows FA concentrations, which were computed using Eq. (3), to study the possible inhibition by ammonia. According to this Figure, the ®nal concentrations of FA in W assays were not sucient to inhibit methanogenic bacteria, a fact con®rmed by previous studies (Soto et al., 1991; Omil et al., 1995). The inhibition range for mesophilic bacteria is between 30 and 170 mg FA/l. During these assays the highest concentration produced was 5.4 mg FA/l in the reactor of W6 assay. However, for S6 assay, the FA concentration was 62.2 mg/l, thus indicating a possible partial inhibition of the methanogens. According to Angelidaki et al. (1993), when ammonia concentration increases, its toxic eect on methanogens causes an accumulation of VFA which decreases pH and in turn reduces the concentration of FA. This mechanism of inhibition relief tends to stabilise the process at a certain VFA concentration and pH level. Besides, the inhibition of methanogenic bacteria may explain why 237 Fig. 7. Evolution of inorganic carbon (r) Blank, W6 (s) and S6 (d). the %BD decreased as the protein (or COD) concentration increased in the dierent assays (see Fig. 3(b)). It coincided with the kinetics of IC concentration in W6 and S6 assays shown in Fig. 7. The IC concentration in S6 assay was negligible during the ®rst 50 h, whilst the pH in the medium decreased, because of VFA accumulation (Fig. 5(b)). However, the ammonia concentration in the system (6.7 g protein/l) may have regulated the pH, which contributed to increase in IC concentration. Flotation problems. Assays of the wastewaters with higher COD presented problems of sludge ¯otation during anaerobic biodegradation, which were more intense in the ¯asks treating S wastewaters. According to Perle et al. (1995) and Rinzema et al. (1993) sludge ¯otation might have been explained by the presence of fats in W wastewaters, because as fat concentration increases, its solubility in water decreases and the surface activity increases (Bell, 1973). These mechanisms do not explain ¯otation of S wastewaters. It has been suggested that carbohydrate-rich substrates favour the development of exocellular polymers, modifying the surface/ volume ratio of aggregates (Breure and Van Andel, 1988). This fact and the fast production of biogas, due to the easy degradation of milk carbohydrates, may explain ¯otation in the highly concentrated S wastewaters. 4. Conclusions Fig. 6. Concentrations of free ammonia at the end of the assays W (s) and S (d). From the results obtained, several conclusions may be drawn and the following recommendations for the anaerobic treatment of this kind of euent made: Operation of the reactor at COD concentrations between 3 and 5 kgCOD/m3 is recommended, because these conditions ensure the highest levels of biodegradability and methanisation of both wastewaters and eliminate ¯otation problems. 238 G. Vidal et al. / Bioresource Technology 74 (2000) 231±239 The anaerobic biodegradation rate of fat-rich wastewaters (W-type) is slower than that of fat-poor wastewaters (S-type), due to the slower rate of the fat hydrolysis step. However, this fact avoids the accumulation of VFA and the overall process is favoured, therefore the presence of fats in the wastewater prevents the periodic production of high concentrations of VFA, which may adversely aect the process. The intermediates of fat degradation (glycerol and LCFA) seem not to reach concentrations high enough to aect the anaerobic process. Ammonia production is signi®cant in carbohydraterich wastewaters (S-type) when the COD is high. This fact has two antagonistic eects: FA causes a partial inhibition of the process but it also controls the pH and therefore inhibition by VFA accumulation is avoided and the overall process improved. Acknowledgements This work was partially ®nanced by CICYT, project number AMB98-0658, Agencia de Cooperaci on Iberoamericama Project ICI-USC/UFRO-97 and Xunta de Galicia (Project PGIDT99MA010E). We are also grateful to Mar Orge for her technical assistance. References Aguilar, A., Casas, C., Lema, J.M., 1995. Degradation of volatile fatty acids by dierently enriched methanogenic cultures: kinetics and inhibition. Water Research 29 (2), 505±509. Alves, M.M., Alvares Pereira, R.M., Mota Vieira, J.A., Mota, M. 1997. Eect of lipids on biomass development in anaerobic ®xedbed reactors treating a synthetic dairy waste. 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