Newsletter No. 2 - 2016 BREAKING THE ICE! Van Voorden Castings have delivered two separate so called “built-up” projects in the first quarter of 2016. A built-up system consists of a hub and separate blades. The blades are bolted onto this hub resulting in a fixed pitch propeller. The big benefit being that the blades can be replaced separately and underwater. For Steerprop Ltd. - a supplier of azimuthing propulsion systems (pods) - we have manufactured 4 stainless steel built-up propellers. The built-up systems, with a diameter of 2.700 mm and 3.300 mm, are made of high quality stainless steel and are being used for two contra-rotating podded drives. The total system is very strong and efficient and is being used on a Russian Multipurpose Icebreaker with Ice-class notation RMRS Icebreaker 6. The built-up systems were designed, produced and assembled in close cooperation with the Finnish company Steerprop and Russian classification society RMRS. Resulting in propellers that are more than strong enough to move the ship through ice of 1 meter thickness! More recently, we also delivered 2 stainless steel built-up systems to Rolls Royce Marine in Finland for an Multi-purpose Vessel with an Ice-class notation RMRS Arc 5 for a company in Luxembourg. These systems each had a diameter of 4.000 mm and were also made of high strength, impact and wear-resistant stainless steel. All built-ups together added up to a total of more than 50 tons of stainless steel! Van Voorden is one of the very few foundries in the world who are able to provide these extremely tough stainless steel built-up propellers at the required quality and we are looking forward to continue our growing presence in the market of ice-going vessels. DID YOU KNOW? Within Andus Group, a large variety of companies serve the industry throughout the year. In 2014, the foundry Nedstaal was added to the group. Nedstaal is an innovative steel producer specializing in various types of steel cut to size. A large portion of Nedstaal’s product range is made up of rolled material - blooms and billets - further used in their production by the automotive, mechanical engineering, agriculture, and the oil, gas and petrochemical industries. We are, however, now looking into a cooperation that could bring both companies into new markets. Combining the expertise of both Nedstaal Special Steel and Van Voorden Castings, finished products of 70 tons casting weight and sizes of 6x6 meters will be possible. Together we are eager to see what this cooperation will bring and we are looking forward to service our customers with an even broader range of products! SERVICE & REPAIR: NEW BLOOD, STEADY COURSE! The first four months of 2016 are characterized by an explosive growth in the repair of propeller blades. In total, Service & Repair mended 83 propeller blades, in all shapes and sizes. The blades are mostly from large dredging companies. The CPP installations of dredgers usually have a rough time in shallow waters. Hence the repairs to these types of blades are often difficult and time-consuming procedures. For us, nothing is too big and when special transport is involved, we are even more curious! Having said this, currently we are working on the blades of one of our country’s largest dredging ships, The Queen of The Netherlands. Blade foot support The blades that we repair are often done so in order to have a spare set at hand on the ship. The precision of a blade foot is of the utmost importance for the fixation of a CPP installation. The ship usually stores these blades on board, somewhere in a cargo compartment. The chances that these blades (or blade feet) are still damaged during transport, are highly likely. For this we have come up with a solution in the form of a steel storage support where the blade feet remain perfectly protected. In addition, it will also make transport by hand truck immediately possible. An old hand in the field On 1 May this year, there was a changing of the guard regarding your direct contact for Service & Repair. Thomas van Rijn will now focus entirely on sales in general and has handed over the baton to Dees Vissers. Dees Vissers worked at Wärtsilä for 34 years and held several positions, including managing the propeller repair department. With his arrival, our Service & Repair department is not only ready to develop further in the propeller blade market, first and foremost our team will always be there for you! The team from left to right: Kees Cleton, Wim van Zuijdam, Bouwe van der Spoel, Dees Vissers, Arie van Veen, Sjon van den Ham, Thomas van Rijn ABOUT US Van Voorden Castings is a modern Dutch foundry, specialised in the casting of (stainless) steel, (white) iron and various bronze alloys. Engineering, casting facilities and a machine shop are all located in Zaltbommel for more than 100 years. Our worldwide customer base for undermentioned products belong to the top of the shipbuilding, dredging, mining and offshore industry. We deliver a.o.: PUMP CASINGS – DOUBLE WALLED PIPELINE SYSTEMS – IMPELLERS – SHIP PROPELLERS AND BLADES – CFD CALCULATIONS ANDUS GROUP Van Voorden Castings is part of Andus Group. ‘Serving the industry’ is the motto of the thirteen companies within the group with its approx. 1100 employees. Andus Group is a strong and reliable industrial partner with an annual turnover of more than € 300 million in 2015. Leading concerns all over the world are served with complex projects and innovative products. Andus Group prove that “Made in Holland” has a solid future. Van Voorden Castings BV | Bossekamp 6, 5301 LZ Zaltbommel | Postbus 67, 5300 AB Zaltbommel NL T +31 (0) 418 - 571 200 | F +31 (0) 418 – 515 790 | E [email protected] | www.vanvoorden.nl
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