Michigan Team #1 Tripoli Prefecture #9 Team Talk! By: Stuart Davis TRA #2232 Vol 6. No. 3 Winter 2001 West Branch One, November 2001Three Oaks coverage & AREM article by Bob Schultz. Welcome to another addition of “Team Talk ”, The Michigan TEAM 1 newsletter. This Issue covers the first launch at the allnew West Branch field, the very successful Three Oaks Fall 2001 launch and a technical article by Bob Schultz. Jim Summers’ Scratch built Phoenix takes to the sky at West branch One under the power of a J 570 West Branch “One” A group of 31 fliers and nearly 20 spectators attended the first launch at the new West Branch field on October 13, 2001 to initiate this location to High Power Rocketry. Our host, Mr. Bert Schick, was very accommodating to our needs and made the day pleasurable for all of us that attended. Although the weather report was for clearing skies throughout the day, the skies stayed overcast with a cloud ceiling around 3000 feet. We are all “Die Hard” fliers so we kept the power down when needed, flew most of the day and enjoyed the camaraderie of our friends. Despite the low cloud ceiling we had many great flights. From the Big to the small, we came and launched them all. Tony Sanflippo flew his scratch built rocket named “Low Drag” on an I-161 motor. It was a very high flight and he really got some serious altitude with it. When the ‘chute came out we watched it drift quite a ways and it was heading North-East toward the far tree line. Although he had to get driven there on Joe Fullers 4-Wheeler, he got it back. It was recovered in the primary recovery area, which helped show us that this field should work well and have good recovery (about 2/3 mile wide and 1.2 miles long of nothing but hayfields). Most of the flights went right where we wanted them to be and recovery was easy (except for the occasional ½ mile walk). As usual, some flew left, some right, some straight and some in a less than desired flight path. All were very recoverable, showing we had a field that truly could support our flights below 7000 feet and recover within the designated area. This was a great relief for me. I think we found our summer home thanks to Bert’s kindness. Jim Summers brought out his 12” Photo: Dan McCulloug diameter, scratch built Phoenix rocket and launched it on a J-570 motor for a great roaring flight. As the rocket if quite heavy Jim said it only went to 900 feet. However, since we were close to the action we really heard and actually FELT the motor roaring as it lifted off. The echoing of the motor off the distant woods added a neat aspect to the flight. Jim Summers (front left) gets help preparing his Phoenix with the help of his friends Dan McCulloug (rear) and Tim Summers (right). Note the line of cars in the background. Photo: Todd Moore Harvey Muehl brought up a rocket that looked like it belonged in a display case due to its great craftsmanship and finish. His PML Lunar Express can be seen at right. Harvey put the rocket up on an I-284 for a great flight. The rocket had great lift off speed, a great boost and flawless recovery. What a treat it was to see it fly. Checking in the rocket was Jeff Walters, our only NAR Level 3 member. Alan Grocholski’s PML Endeavor has become a regular at our launches. Named “Bad to the Cone” it can be seen at the right just at the moment of ignition on a J570 motor. This rocket really hauls ass with that motor and it put in a beautiful flight. In the photo at right, you can see our new TEAM-1 “Away” cell pad build by Paul and Andy Bonham. It is a great addition Photo: Todd Moore to our equipment and has been getting a work out at the last few launches. Harvey Muehl checking in his beautiful PML Lunar Express. We also had the crew from PML again come to our launch to conduct some demo flights. Frank Uroda and Henry Lockwood were seen at the pads about 8 times in just a few hours. It is nice to see these guys in action, and use our launches for their development. Bruce Kirchner had a scratch built electronic dual deployment rocket and flew it on a an Ellis Mt. J-630 motor. The rocket roared up, but unfortunately the main ‘chute deployed with the drogue at apogee. It drifted quite farther than Bruce had wanted to walk. Even though it was quite a looong walk for Bruce (no, that’s not a typo), he still had about 1/4 mile to the nearest tree line. Bruce Kirchner’s rocket motor flickers to life. Also joining us was Steve Lafleur from commonwealth displays (www.commonwealth.net) (photo far right). Steve and his wife Judy came up and helped keep us all stocked with motors and supplies. It was nice to see them there, and we hope they become regulars at our launches. Steve use to bring his BBQ to the Photo Todd Lansing launches and Moore you could buy a burger and a motor all at the same time (Now that was full service!). Remember, we need to help patronize all of our vendors. We rely on them, and they rely on us. Stop by and visit them if they are at a launch. When the day was done, we had put up 102 flights. This was pretty good as people were waiting for the anticipated clearing of the weather (that never came). We even had a birthday celebration at the launch, complete with a birthday cake that we were all able to share. Crystal Tillman (Jeff Tillman’s daughter) turned four years old at the launch. We all took a moment to celebrate her birthday and Marita Macnall flew a rocket named “Blues Clues” in honor of Crystal’s birthday. In all, we had a GREAT time. Let’s look forward to launching at Bert Schick’s farm in the spring and summer when he allows us there. Bert saw many smiles, and heard many people saying “Thank you”. Due to a prior rain, the entryway and the field were pretty muddy and the cars tore up a bit of his crop. We donated a portion of the launch fee to help offset any crop damage we may have caused and will continue this donation at Steve Lefleur from this field. Commonwealth Displays, with his wife Judy, came up to keep us well stocked with digs in doing motors and supplies. Joe Fuller a combination of LCO and Pad Manager duty. Photo: Todd Moore Photo: Todd Moore Fall 2001 Three Oaks Over 125 registered High Power fliers, and dozens of low power (G and below) fliers turned out for the fall 2001 Three Oaks launch. We put up 321 flights during the two day event. I think that is pretty amazing considering this was just after the Aerotech fire and motors were in short supply, or people were saving them for later. This launch initiated a test of our new launch schedule with an “alternate date”. We had to delay the launch one weekend due to the crops not being harvested in the field. Rather than just show up and “take what we get” or cancel the launch, the word was put out on the web page, via a email or US mail (to those without internet service) and the “Hot Line” that the “alternate date” was to be used. This date was set up nearly six months ahead of time, so people knew it may be used. Six months ago my plan was to move the launch earlier in November instead of the traditional “third weekend” of the month to try and get better (and warmer) weather. I think it worked out well. This was also the first time at the new hotel, the Holiday Inn. They were very helpful and since we registered a “block” of rooms they switched all of our reservations to the alternate date when I called. I think we will continue to use this type of planning so that we avoid the crummy weather that frequently plagues our fall Three Oaks launches. A group of volunteers arrived Friday and set up the range. Once the range was set up these helpers were able to fly as I had the waiver active for them as a “perk”. When Saturday morning rolled around the range was all set up and the flights started at 9:06 with Dan McCulloug flying his PML small endeavor on an H242. And there were plenty more flights to follow him, 321 to be exact. We had to deal with a wind direction this year that was unusual. It was blowing the rockets over our heads, and down across Avery Road (I think that is south-east). We had more than a few rockets get hung up in the trees that are plentiful in that direction. Although it slowed us down a little, and it was disappointing when one got stuck, we kept the skies filled with rockets. Joe Isca flew his really neat scratch built 4 ¼” diameter upscale Estes “Asrton Sprite” on a cluster of 3 motors. He started it off with one of the new Aerotech H-165 “Redline” motors and then air started two G-80’s. It was a great flight and the redline motor really complimented this neat rocket kit. Joe Isca’s upscale Astron Sprite starting on its H165 redline and waiting for the G-80’s to kick in. This launch was also the first time we had a higher waiver for the site. I was able to negotiate 12,000 feet for us this time Photo: Stuart Davis around. In late October our waiver was not yet approved and the FAA guy said, “Don’t call back”. Since I don’t take no for an answer I called the facilities Director and discussed things with him. By the end of the day I had our waiver, 12,000 feet of altitude, an apology from the FAA and we will now have a new person processing waivers for rocket launches at the Chicago office. Hopefully we will have no more last minute 3-Oaks waiver “woes”. It looked like people like Bob Chmara with his minimum diameter, scratch built, K1100 powered rocket named “Beep Beep II” we were going to need more than the old 10,000 feet we use to have. Bob was planning on a supersonic flight as the predictions said he should get Mach 1.15. I think he Marita gets ready actually did get it to go supersonic we heard the small “crack” or sonic with her cert 2 booms and it sure hauled ass on its way to 10,553 feet. Marita Mac Nall has been a familiar face lately. She had been honing her skills and stepped up to do her level 2 cert flight. Marita built a Yank IRIS and painted it in a very patriotic scheme. She used a J-350 motor and the ignition and flight were perfect. It boosted to nearly 4000 feet and her ‘chute was right on time. Although it got hung up in a tree for a little while, she got it back intact and I was happy to sign her cert paperwork. Congratulations go out to Marita and ALL of those that got their cert that weekend. As Marita is a NAR member we arranged all of the paperwork so that I can administer either the Tripoli of NAR level 2 test on site. I can now do the complete Level 2 process, including the tests for NAR or TRA at the launches Photo: Stuart D i Bruce Kirchner and Al Jenkins on their way to the d I stopped two familiar faces on the way out to the launch pad, Bruce Kirchner (left) and Alan Jenkins (right). Bruce had his 4” diameter, scratch built “Barbarian” loaded with a K-550, and Alan had his PML Black Brant X loaded with a J-350. Bruce had been “itching” to fly his K-550, and the rocket for quite some time. It really roared off the pad on a big white trail of White Lightning smoke. It was another great flight. Alan’s Black Brant X weighed in at 8 pounds, and had a really high boost. The wind caught it and the rocket spent some time in the trees. Alan was real happy to get it back. Photo: Stuart Davis Saturday morning finds the Cub Scouts (left) and Robbie’s Rocket (right) set up. We had blue skies, moderate wind moderate temperatures and hot coffee. We had a great day for flying! We all know that the Aerotech fire has serious repercussions to our supply of motors. Some vendors were pretty short on motors not long after the announcement. We still had a number of vendors at the launch such as Red Arrow Hobbies (motors, kits and supplies) and a rep from Commonwealth Displays (with a variety of motors), so the supply for this launch seemed adequate. Robbie’s Rockets was also there with their ejection system, epoxy, ematches, kits and more. Noticeably absent from this launch were our friends Ross Dunton from Magnum, and Tim from Al’s Hobbies. The Cub Scouts joined us once again and served hot coffee and doughnuts in the morning, and hot dogs and pop in the afternoon. Our event is a great way for the kids to raise funds for their pack, have some fun flying rockets, and learn some discipline. This “eye on the sky” posture was repeated many times over the weekend as they loved watching us fly. Remember that these kids are here, and that they are watching and learning from us. Another familiar person at our launches is Paul Bonham. Paul won one of the two trophies that day for “Best Flight of the day” with his “Thunderbird” rocket flying on an M1419. In the picture with him is an old friend and past member of Team-1, Jim Rossin. Jim has been out west and planned his visit home to correspond with our launch. It was nice to see him and listen to his stories of the BIG motors (like “N” and “O” size) that they fire out west. Mark Roszell received a “Best Flight of the day” trophy at the Saturday evening banquet. Mark had “Wowed” us with a twilight launch of his scratch built 5 ½” diameter upscale RAPTOR (based on a Binder Design kit). He launched it as the last flight on Saturday at 5:00 as the sun was setting. It was a beautiful flight as the K700 motor roared into the sky leaving a bright trail of flame behind it. It was a cool flight. Paul Bonham (left) with his “Thunderbird rocket is joined by an old friend, Jim Rossin. Mark Roszell’s Raptor brightens the evening sky on a K-700, earning him a “Best Flight of the Day” trophy. William Roszell (Mark’s brother) has the honor of being the only Team-1 flier to Photo: Frank Coppola date to land his rocket out of state! Bill launched his Level 3 cert flight on a new Aerotech William Roszell’s Cert M-1600 Redline motor. It really level 3 rocket on an Mhauled ass up into the sky. 1600 “Redeye” heads Unfortunately, the large main for the sky, and Indiana! ‘chute came out at apogee with the drogue. It drifted, drifted and then drifted some more. Thankfully they had radio tracking gear in the rocket and were able to keep a bearing on it even though it was WAY out of sight. The rocket was recovered across the state line, and even across the I-80 expressway in Indiana. According to my map, that is about 6 miles! Thanks to the slick radio locator, and the help of some friends, Bill got his rocket back and vows he will get his level 3 soon. Photo: Frank Coppola Photo: Bob Schultz Tim Horne has shown up with some beautiful and sometimes unique rockets. He once brought out an all wood rocket made by “Retro Rocket works” that looked very neat. Tim Horne’s PML Endeavor named “ Rainbow Demon” heads up on a J-275 We also had a second trophy that went to Erick McDaniel for his cluster attempt. Notice the word “attempt”. Erick learned (like we all do at times) that some of these projects get complex, and those clusters are hard to ignite. Erick is a student at the Culver Military Academy and had built his project under my supervision and the support of his Science teacher. He brought down a group of his classmates to help prep the large rocket and watch the launch. Tim has also become famous for his “First thing in the morning J-90 powered Minie Magg”. Yep, a J-90 Blackjack motor in a Minie Magg. Since the winds are usually dead calm in the morning, we watch this rocket chug up into the sky on a huge trail of Black Jack smoke. Pictured at right is Tim’s J-275 powered PML Endeavor that he calls “Rainbow Demon”. There were so many more flights that could be covered, I will just say that we had a BLAST! had a hard luck flight on his LOC Magnum powered by a cluster of three H-238’s. Just after ignition one motor CATO’d and blew large sections of the airframe off the rocket. It also ejected the parachute and the rocket kinda “looped” around out in front of us, about 50 feet up, and kept shedding parts as it went. It didn’t look like there was much left. Bob won a trophy and a $40 gift certificate to MAGNUM. I’m sure that helped reduce his disappointment. Photo: Stuart Davis Erick (front left) and his fellow students from Culver Academy carry out the project rocket Photo: Bob Schultz The Banquet If you missed the banquet, you missed a GREAT time! Bob Chmara had arranged for the Diamond Bowl restaurant (in the Bowling alley) to accommodate us and we were expecting a crowd of nearly 100 people. I am pretty sure we had that many, as we sure filled the restaurant. This place had great food and I hear the steaks were especially good. We had great food, great camaraderie, great conversation, cold drinks and hot coffee and a great raffle! We will be heading back there for future banquets so plan on attending. We had a lot of great flights, and yet a few not so great flights at this launch. At the banquet we had two “Best flight of the day” trophies that were given to Paul Bonham for his majestic flight of “Thunderbird” on an M-1419, and one to Mark Roszell for his twilight flight of his upscale Raptor on a K700. Both flights were the ones people talked about throughout the day, so they were worthy of an award. I had a Cert level 3 trophy ready for someone to claim, and it looks like it will still be available at the next launch! We also had some “Best crash of the day” trophies, and there were two winners of these also. Bob Lazzari The project was to fly on a center J-570 with three I-200’s that I had prepared for him. I kept reminding Erick how complex clusters were, but he had faith and determination., and myself, I think we need to encourage that kind of enthusiasm with adult sponsorship and supervision through people like myself and his teacher. Several Team-1 members had also helped with this project. Helping retrofit some last minute modifications for safety issues, preparing the motors for the guys, preparing the ejection charges and general encouragement. Erick thanks everyone for the assistance. The flight suffered when only two of the three I200’s ignited. The core J570 that was to really boost the rocket, and deploy the parachute never ignited. The rocket attained a few hundred feet of altitude, arced over and nosed in. Despite this failure, Erick vowed he would be back. He accepted his trophy with pride. That, is the true spirit of a rocketeer. Not letting a failure spoil the whole hobby. Erick with his “Best crash of the day” trophy. Photo: Stuart Davis Saturday nights Raffle and the GREAT prizes. We had an incredible array of raffle prizes that were donated by the vendors. We decided to try the old format of “$5 per ticket” and it seemed to work out well. We had rockets, motors, parachutes, Robbie’s Rockets ejection charges, epoxy, Lions football tickets, rail buttons, Pro-38 motor systems (2 complete systems), Pete Alway’s great books, and more. We even had a special ticket and raffle for the kids. They won small prizes like balsa gliders, rocket shaped gum containers, coloring books, and more. My thanks go out to Bob Chmara, Bruce Kirchner, Jim Lyndquist, Bob Schultz and Tony Sanflippo for helping me put this banquet together. It seems when the “Team” pulls together, we can do some great things. The following vendors supported out banquet, and we should in turn support them. Please give them a little special treatment when you decide whom to buy from, and follow the links on our web page (www.team.org) to visit their Internet store. Commonwealth displays- $25 Gift Certificates, 3 'chutes, PML Tiny Pterodactyl rocket kit Top Flight Recovery - 6 foot dia 'chutes Aerocon - 2 gift certificates for 66” parachutes Cesaroni Technologies- Two Pro 38 three case systems LOC Precision - Cyclotron rocket kit, Legacy rocket kit, body tubes, centering rings, motor tubes Missileworks - Little John rocket kit (really cool kit!) Aeropak – High Tech Aluminum Motor Adapter Saturn Press - Autographed Poster Magnum - $30 and $40 dollar gift certificates Robbies Rockets – Epoxy kits, Pre-made ejection charges, two LES (Reloadable ejection systems), parachutes Public Missiles- Mini Endeavor rocket kit Giant leap- Rail guides Jim Lyndquist- Four Detroit vs. Chicago football tickets. Stuart Davis- Two Estes Fat Boy rocket kits. Two H-128 reloads, F-50 motor. Bob Chmara- Gifts for the kids (Balsa airplanes, Rubber band powered gliders, activity books, Rocket shaped gum containers) In summary, this banquet has become a great addition to our launches. I am not sure if we will hold it in the spring as we may keep the range open as long as possible if the weather is nice. However, meeting at the restaurant will probably be “the thing to do” after Saturdays flying. You will be with friends and have a great place to swap stories and of course eat. IMPORTANT!!!!! I need your help if this applies to you. We need to keep up our membership list so that I can effectively get information to you. If you have a change of address, either US mail or Email, PLEASE pass that info along to Bob Chmara. Lately there had been a few Internet providers that have changed, and I am routinely getting undeliverable Email addressed to some of you. If you want up to date information from us, you need to help us. You can send Bob an update at: Bob Chmara 33228 W. 12 Mile Rd., Suite 103, Farmington Hills, MI 48334 Or via email to: [email protected]. I also have a new email address of: [email protected] for those of you that wish to reach me. And a reminder, the TEAM-1 24 hr HOT LINE number is (248) 944-2036. You can call it 24 hrs a day to get up to date information on launch events and especially changes or cancellations. Launch Schedule: The launch schedule for the next few months is: Primary date: Back-up date Location: Feb 10th Feb 17th Ithaca March 9th March 16th Ithaca April 21 & 22 April 28 & 29 Three Oaks And the annual members meeting Sunday Feb 24th. Announcement: We have had significant growth in our hobby over the last several years. Where one “M” motor a weekend was a HUGE event, we are now seeing several a day. With the growth in our hobby and the number of people looking to get their level 3 certification I took action to expand our TAP member people. I felt we needed improved coverage and availability to help the Michigan fliers. I provided nominations to the TAP committee and…… Please welcome Andy Bonham and Mark Roszell to the TAP committee. Their construction, design and flying skills earned them a position in this elite group. Paul Bonham is also suppose to be approved as a TAP member, so stay tuned for more info on that. Mark Roszell lives in Grand Rapids and can cover the Western side of the state. So you people from Lansing, Jackson, Kalamazoo, down to Three Oaks and North to Traverse City can “TAP” into Mark for help. For those of us in the eastern side of the state we have Ken Zuener and Andy Bonham for expert help. So if you were looking for help on that level 3 project, seek out one of our recognized experts! Members submission: You all know that I am always looking for pictures to write the newsletter around and articles to share with the group. Bob Schultz had conducted some work with rear ejection systems and documented his work as he went. Take a look at his work, and learn about his “ Apogee Rear Ejection Module”. If you have something that you would like to share with others, be it in construction, your experience or just a great story, SEND IT IN. It can be hand written or typed. We all have lots of tricks and tips, so why not pass them along! Design and Development of an Apogee Rear Ejection Module (AREM) acceleration, particularly with a high-thrust motor. It's critical the drogue chute not deploy during boost! by Robert W. Schultz, TRA #5116 Table 2 summarizes the results of shear pin testing for nose cone retention at drogue deployment. When the AREM deploys the drogue, the rocket will experience some degree of deceleration – in other words, the rocket will be “jerked”. The goal here is to ensure that the nose cone does not slip off when the jerk occurs; if it does, the benefit of deploying a small drogue at apogee with later deployment of the main chute is lost. The optimal combination for nose cone retention proved to be 4 shear pins and 2.0 grams of FFFF black powder. While the combination of only 2 shear pins and 1.0 gram of FFFF worked, the use of 4 pins is desirable because the nose cone assembly is heavy. Santa Claus brought me a PML BullDog kit for Christmas, and I decided this was the time to incorporate something I’ve been thinking about for a while now – rear ejection of a drogue chute at apogee. My wife dubbed the BullDog Let The Big Dawg Eat – a familiar expression to those of you who play golf. Rear ejection will allow the rocket to fall in a controlled fashion nose-down relatively slowly, without the risk of airframe components flailing about and bashing each other, until the main parachute is deployed at a lower altitude. In Let The Big Dawg The author performing final field prep at Three Oaks on The technical challenge was Eat, the AREM is to design a system capable 04/15/00. held in position two of withstanding launch ways: the fore end is acceleration without secured with a deploying, yet be stainless steel deployable at apogee using automotive “radiator commonly-available clamp” to the motor methods. My research in mount tube, and the old issues of High Power aft end is secured with Rocketry magazine yielded two small steel hinges only a complicated-looking and four 6-32 bolts to system involving some the boat tail. metal parts; I wanted something elegant and Note that a small radiator The first actual flight simple. I was leaning clamp has been secured of the AREM towards gluing a thin balsa around the aft end of the occurred at the Teamplate on the end of a AREM to protect the 38 1 Three Oaks launch deployment tube, but with mm tube from damage event on 04/15/00. eerily good timing, I read an upon landing. The engine was an article in a recent edition of AeroTech/Dr. Rocket the Tripoli Wisconsin’s J350. Electronic control consisted of an Adept OBC2 On-Board newsletter. In that article, Ed Dewey and Dean Roth discussed the Computer. The OBC2 was programmed to actuate the AREM LES use of tiny nylon screws as shear pins. at apogee, and the main recovery system at 1000 feet. Based on RockSim data provided by Public Missiles Limited, I expected Let The nylon screws I mail-ordered from McMaster-Carr arrived in a The Big Dawg Eat to reach a peak altitude of about 1800 feet. She few days, and I commenced ground testing. I was actually actually peaked at only 913 feet. I think this is because of the interested in using shear pins in two applications: ensuring that added weight of 10 ounces in the nose cone (to shift the CG drogue chute deployment did not occur during launch, and ensuring forward), the electronics on board (the OBC2 and an Adept SB50 nose cone retention at the moment of drogue chute deployment. Sonic Locating Beacon), the added weight of a fin installation system that allows the fins to be removed, and the AREM itself. The Apogee Rear Ejection Module (AREM) I designed consists of a 26-inch-long 38 mm tube with a plywood bulk plate at one end Consequently, the OBC2 actuated the AREM 24” RocketMan and a PML piston assembly at the other. The bulk plate has a hole drogue and the 72” main parachute at the same time. The OBC2’s drilled in it to allow installation of a Loadable Ejection System instructions explain that the computer is designed to perform (LES) canister from Robby’s Rockets. The piston is tethered to the exactly this way in a situation when the programmed altitude is not AREM with a nylon strap epoxied to the inside of the tube. The actually reached. Let The Big Dawg Eat recovered flawlessly and AREM is designed to be removable from the rocket, to ease the suffered no damage upon landing. pre-flight preparation process. Table 1 summarizes the results of shear pin testing in the AREM for piston retention at launch. The optimal combination proved to be 2 shear pins and 1.0 grams of FFFF black powder. While 1 shear pin and 0.5 grams of FFFF worked, I have my doubts about whether only 1 pin will retain the drogue system during launch I flew the Dawg again at LDRS 19 in July, with a J460T, a J415W, a J800T, and a K550. These higher-altitude flights allowed the AREM to operate correctly. On the J800T flight, the nylon strap finally shredded; it seems the life span of a nylon strap in this application is about a dozen discharges. I tested an “open link” metal chain in place of a nylon strap at Three Oaks in November 2000, and found that one link (the weakest link!) opened under ejection stress. The result is that the drogue chute & piston assembly gently wafted to earth separate from the rocket. I plan to test a tougher “closed link” metal chain at Three Oaks in April 2001, and I expect this will be the optimum answer. Trial No. 1 Tube Dia. inches 1.52 # of shear pins B.P. (grams) 1 0.5 Aft AREM restraint s Result Pins sheared cleanly, piston fully cleared the tube (but would only 1 pin withstand launch acceleration?). 2 1.52 2 0.67 Pins bent, but did not shear; gas escaped around the LES canister. 3 1.52 2 1.0 Success! Pins sheared cleanly, piston fully cleared the tube. Photo 2 Side view of the AREM in position in the BullDog’s boat tail. The fiberglass boat tail was carefully modified with a Dremel tool to allow positioning of the AREM. Table 1: Shear Pin ground testing – piston retention at launch Trial No. 4 Tube Dia. inches 1.52 # of shear pins B.P. (grams) 1 0.5 Result AREM Pins sheared cleanly, piston fully cleared the tube (but would only 1 pin withstand launch acceleration?). 5 1.52 2 0.67 Pins bent, but did not shear; gas escaped around the LES canister. 6 1.52 2 1.0 Success! Pins sheared cleanly, piston fully cleared the tube. 38 mm PML piston with eyebolt 38 mm motor restraint system brass insert Table 2: Shear Pin ground testing – nose cone retention 54 mm motor at drogue deployment restraint system “tee” nut Hole for passage of actuating line for Adept SB50 Sonic Locating Beacon Photo 3 Aft view of the AREM in position in the BullDog’s boat tail. Photo 1 The aft centering ring was modified to allow passage of the AREM tube during field prep.
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