O N LY Company X EX AM PL E Mass Management ageme System t For Bulk Haulage aulage ulage serv services from ABC Mine Site to V Various Sites Responsibilities The authorities, responsibilities and duties of all positions involved in the management, operations, administration, participation in and verification of the Mass Management System are current, clearly defined and documented below. Authorities, Responsibilities and Duties Company X directors are responsible for overseeing all activities vities ities undertaken by staff. Directors shall have the final signature ure on all documents. Operations ning and that Ensures all employees have received sufficient training onduct ct internal Manager records and paperwork is up to date. To also conduct audits and keep registers to ensure records are available for fo external audit at any time. To ensure overall rall compliance with tthe MMS including vehicle updates. Transport Make sure that vehicles are regularly rlyy maintained and ove o over see that Manager drivers are completing paperwork rk so o that it is able to be audited. Administration Data entry is a priority, making ng sure that all docket docke dockets and fault sheets are passed on to managers actioned and to ensure anagers to be actione paperwork is filed correctly available for audit. ectly and readily r availa MC Drivers To ensure that MMSS rules are followed followe an and complied with, to ensure they understand and do not erstand the weight requirements req exceed them and to ensure that all paperwork and documentation has been correctly orrectly completed. To ensure checking and monitoring the digital read re that they are check out on when loading. n the weighbridge wh Workshop Staff Make ake sure that procedures proced are when attending to aintenance an su maintenance and suspension management. To ensure that all ts recorded b faults by drivers are attended to at the appropriate times. Position Contact Phone Contact Email Name Director torr Director rector e Operations perations Mana Manager Transport Manager nag Administration Administ in Workshop Work Manager M Ma O N LY Position Director EX AM PL E 1. 2 2. Vehicle Control A comprehensive register of all vehicles that are required to carry out haulage on the concessional loading scheme is kept to ensure they are compliant with rules and guidelines. In addition Vehicle files are stored in the main office at Company X Depot, located at 123 ABC Street. The files contain vehicle registration certificate, mass permits, gazettes and all other relevant permits relating to that particular vehicle. N LY nd valid. Managers within Company X are responsible for keeping all records up to date and ere a thorough thorou All management plans within Company X are reviewed on a half yearly basis where e.. If and when these internal audit is carried out identifying any updates that need to be made. th changes need to be made, the operations manager shall be responsiblee for notifying the relevant bodies of these changes. Vehicle Rego Fleet No O rinted in the front fron of driver Mass limits are detailed during inductions and they are also imprinted able for reference. referen docket books to ensure that they are always readily available GCM 3. Vehicle Use PL E 42000 0 43000 3000 000 42500 500 42500 0 Man. M GCM 98000 000 120000 1200 155000 1 131000 Tare 10780 10300 12460 11560 EX AM All vehicles and their drivers will be aware o of the loading procedures associated with loading dingg limits are given g tto drivers during training and inductions and a copy of their vehicles. Loading ghts is listed in the front fro of their daily docket books. their legal weights vehicle vehicl at the site will be on a fully certified and registered The loadingg off Company X vehicles idge. dg weighbridge. ach ch axle group will be on its own individual weighing plate with 150mm x 600mm LED Each read adouts facing acin the loader driver which will display each individual axle group separately, it also readouts gives a total gro gros weight. National weighing and instruments will be certifying the weighbridge gross and as a contingency conti cont measure every 10 loads will be taken across another weighbridge to verify as a do doubl double check to ensure our first method of weighing is accurate. 4 4. Ce Certified Weighbridge National Weighing and Instruments supply and certify the multi-plate weighbridge installed at the ABC mine site. They are accredited by the National Measurement Institute and are compliant with National Measurement Legislation and Regulations. Company X concessional operations only load from this single mine site location. The certificates of National Measurement Institute for both the weighbridge and the digital indicator have been 3 provided to Main Roads WA and the weigh bridge is approved under the ‘AMMS Approved Supplier Member List’ published on the Main Roads website. 5. The Product- Bulk Product 6. Product weight verification O N LY The bulk product is a soft mineral composed of calcium sulphate dehydrate, having the chemical formula of CaSO2HO. It is an evaporative mineral most commonly found in la layered sedimentary deposits in association with halite, anhydrite, sulphur, calcite and dolomite. te.. Th The bulk product is often used as a fertilizer but also forms the main constituent in many forms form of plaster, and dry wall. Clean, high quality bulk product is in high demand and onlyy a hand ful full of viable locations are able to be mined for their high quality. When mined for the purposes of dry wall production the bulk product is in a sandy, powdery form which h is fine like sand grains. eavy dense raw ma m When left out in dry weather moisture quickly evaporates, leaving a heavy material. The product being carted (Gypsum) is very consistent in n its bulk density, the th stock piles must sit in stock pile until they get down to a certain percentage eo of water.. Th This eensures that all loads easurements asurements of the pro pr taken are of similar conditions. Records and measurements product are controlled and maintained by Company ABC. EX AM PL E oading ng at 1.3 tonne per pe cubic meter. Its weight and The bulk product is a heavy product loading ftt in the trailer during transit. As the trip from Point A to Point density means that it does not shift B is not a timely trip and as all Company mpany X trailers are fully water tight sealed, there is no option given for the product to change content, which means the product will ange nge its density or moisture mo moi not be given a chance to shift over the axles d during transit. All our vehicles have road friendly du airbag suspension ensuring journey for the product and eliminating any movement of suring a smoo smooth journ the product over axles. s. If the onsitee weighbridge fails at aany point, a nearby public weighbridge will be used to ensure weights are still controlled. IIn this event Company X will drop weights back down to before concessional ensure compliance. The weighbridge is serviced locally to prevent any essional ional weights to een long ng delays in the even event that the weigh bridge encounters complications. 7.. Prod Loading of Pro Product Delivery ve do dockets and weighbridge print outs are given to both the client and a copy is kept by us to ensure een weight limits are cohered to. These dockets show the time and date the load was wei weig weighed, a gross, tare and nett weight and also the vehicle and driver name. The weigh docket shows the gross mass and axle group loadings and must be attached to the delivery docket copy along with the concessional loading form for all concessional operations. When loading vehicles a loading procedure is followed (please refer to attached procedure). Loading procedures allow for the weights to be 250kg short of the allowable mass on each axle groups to ensure overloading does not occur. This forms a contingency measure in our Mass Management System to account for any discrepancy in weigh bridge read outs. 4 A front end loader provided by ABC mine site will be used by Company X drivers to load the product into the trailers. All drivers carrying out this task have current tickets and VOC’s. Although the front end loader has no direct weighing mechanism, when loading the trailers the driver will have full view of the LED read outs ensuring they are aware of the weights being loaded over each axle. 8. Records and Documentation O N LY man All vehicles allocated to the Mass Management System have a hard copy of the MMS manual eds to be located in their cab. This manual can easily be accessed in the case that it needs treet and a soft copy referenced. A master copy will be located in the main office at 123 ABC Street will be kept on the company hard drive. the dockets At a driver induction, drivers are informed of how to properly filllll in and complete their which will provide the following; - Vehicle registration number or fleet number oad - The measured Gross, Net and Tare weights for their loads - The date the load was carried - The start and finish time of the trip. EX AM PL E kets, drivers using vehicles veh Along with this information on daily dockets, approved for the Mass uired d to complete a Co Management System will also be required Concessional Loading sheet, this sheet ell as requiring drivers to sign a declaration stating they have details the above mentioned as well lines es when loading their th vehicle. This form adds to our followed procedures and guidelines sponsibility legislation compliance with chain of responsibility legislation. sional loading forms aand weighbridge dockets (showing date, time and Daily dockets, concessional we axles weights) will be handed in on a weekly basis, as the drivers are required to be based two om m Company X depot and a head office. These dockets will be checked and signed hours away from ransport nsport manager and an a register will be kept of all weights, dates and times of off by the Transport veh vehi loading to ensure that all vehicles are compliant with their weights and loading procedures and a also to make sure that an auditable record is generated. mpany X ma manage Company management are fully aware of the Mass Management System and its a are available via mobile phone any time of day to attend to driver queries. requirements and 9. ter Review R Internal Aud and reviews are an important part of Company X’s Mass Management System. Internal Audits reviews are conducted every quarter by the operations manager. The reviews are conducted in accordance with the internal review planner and a copy is attached to this management plan. Company X is audited every 12 months by an external auditor whose report is directed to Main Roads of Western Australia. During quarterly audits/reviews any non-compliances that are brought to light are documented and attended to. Corrective actions are put in place to ensure that these non-compliances do 5 not arise again. Corrective actions are made public within the staff community at tool box meetings, to further ensure non-compliances do not arise again. Company X’s quarterly reports are made available to clients and local government agencies upon request. The operations manager is responsible for updating the Mass Management System procedures from time to time when necessary. 10. Training and Education. hat are already al Training is supplied to all drivers upon inducting into our company. Employees that eparately. rately. For nonn inducted into Company X will be trained in the Mass Management System separately. re training on the are area conformances that are specific to one driver, that driver will be given more of the management plan that is not being conformed to. petence ence in using a Fro Training will consist of a physical and theoretical test to verify competence Front End ough ugh weigh limits and journey Loader to load product into trailers. They will also be taken through th plans to ensure they have a solid understanding of the task that is required of them them. ey understand the pro Drivers will be asked to sign a declaration to state that they procedures of the heir responsibilities tto ensure their Mass Management System and that they understand their panies es this manageme manage compliance. An example of this declaration accompanies management plan. 11. Suspension Maintenance ate iss produced and signed sig Every 6 months a roadworthy certificate off on by Company X directors, d worthy certificate it can be assumed that all vehicles have by signing and completing this road d be confident that the t suspension meets manufactures had their suspension checked and specifications. by our own ow qualified mechanics with over 10 years’ All company vehicles are services b ehicles are un under co experience. Newerr vehicles contract with their manufacturer (Volvo, Scania etc.) and are serviced byy their fully qualified m mechanics. 6 Company X INDUCTION COMPLETION DECLARATION I, the undersigned, declare that I have sat a Company X induction and now fully understand my responsibilities on ons as an employee. I have been given the following documents; - Company X Individual Employment Agreement Company X Hand Book Company X Policy and Procedures Company X Mass Management System Manual requireme I have read through, signed and I am fully aware of my requirements as well as the requirement requirements of Company X during my employment with the company. ove and the following I have signed all appropriate documents including those stated above following; - Drug and Alcohol policy statement Communication Awareness statement Fatigue Management statement ment nt Maintenance Management policy statement Statement of Responsibilities Concessional loading training I am aware of the incident reporting requirements equirements and that iin an event that is unsafe or in conditions that pose a risk to myself or those around management staff to gain instructions on what actions und nd me, I am to call man need to be taken. Name:_________________________ ______________ _____________ Witness:________________________ Signed:________________________ __________________ _________________ Name:__________________________ Date:__________________________ ____________________ _______________ Date:__________________________ 7 X APR X MAY X X JUN X X Scheduling X X MAR JAN FATIGUE STANDARDS FEB X X Training and Education X X Internal Review Process X X X X X X Maintenance Records X X Responsibilities X Service Schedules X X X X Fault Repair X X Vehicle Register X Fault Report X X X X Start Up Procedure X Annual Roadworthiness X Vehicle Trip Sheet X APR X X X X X X X X X MAY X X X X X X X X X JUN X X X X X X X X X X X E L P M A X E X X X MAR Daily check list FEB X JAN Mass Management System Overview MAINTENANCE STANDARDS Nominate Month/s Internal Review Planner Company X X JUL X X X X X X X X X JUL X AUG X X X X X X X X X AUG X SEP X X X X X X X X X X X X SSEP E OCT OCT Y L N O NOV NOV DEC DEC 8 X X X X X X Fitness for Work Health & Medical Certificates Workplace Conditions Training and Education Responsibilities Records and Documentation X X X X X X X X X X X X X X X X Management of Incidents Internal Review Process Signed: ______________________ X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Y L N O X X X Date: ________________ X X E L P M A X E X Rostering 9 Asset # Rego # VIN # Registered GCM Owner GVM Tare Expiry Date Dat Date Entered Y L N O Rego Exp AMMS MS Date Permit # E L P M A X E Drive Make & Group Model Vehicle Register Company X Date Removed 10 EX AM PL E O N LY Company X 11 EX AM PL E O N LY Company X NOTE: When carting loads at concessional mass limits, this standard procedure for loading bulk haulage tippers should be read in conjunction with Company X Mass Management System (MMS Manual) located in the cab of each vehicle and from Company X Management, to ensure all loading and mass requirements are adhered to. 12 L N Tri Groups 21.5t 22.5t 23.5t Driver: Signature I declare that the loading of this vehicle ehicle ensured all mass ma requirements of the relevant AMMS permit for which the job task was completed under have been d this form to the relevant rele complied with. I have attached daily docket along with the weigh bridge docket showing the gross mass and axle group weights to demonstrate compliance. X E AMMS Permit Number: AM AMM Concessional Mass Level (i.e. level 1, 2 or 3): Level 1 Level 2 Level 3 Daily ly Dock Docket Number: Payload: Concessional once Mass Limits Tandem Groups 17.0t 17.0t 17.5t Weigh Bridge Do Docket Number: Product: O Client lient Name: Trailer Combination: E L P M A Destination: ation:: Loading Point: ABC Mine Site Driver: Job Details Time: Truck Registration: Date: (Must be attached to your daily dockets for loads operating at concessional nal al mass ma limits) Concessional Loading Form Company X 13
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