PRO DRILLER GUIDE DATA FOR WORKING WITH THE BULROC HYPER 181 Useful data for working with the Bulroc Hyper 181 Hammer WEIGHT (less Bit) 3545 lbs 1608 Kg LENGTH (less Bit) 86” 2185 mm PRESSURE (in PSI) Hammer Specifications OUTSIDE BORE DIAMETER DIAMETER 16” 12.25” 406 mm 311 mm AIR CONSUMPTION Liters / second 513.44 717.55 943.24 1188.62 1452.22 1732.85 100 125 150 175 200 225 PRESSURE (in PSI) 100 125 150 175 200 225 Air Consumption AIR CONSUMPTION Liters / minute 30806.24 43053.03 56594.68 71317.45 87133.21 103971.07 PISTON WEIGHT 733 lbs 333 Kg AIR CONSUMPTION Cubic Meter / min 30.81 43.05 56.59 71.32 87.13 103.97 Hammer Frequency and Energy Output BLOWS PER MINUTE (BPM) 536 600 657 709 758 804 PRESSURE (in PSI) 100 125 150 175 200 225 MANUFACTURER Bulroc BP Chevron Shell Esso/Exxon Required Lubrication LUBRICATION RATE PINTS / HOUR 3.3 5.0 6.7 8.3 10.3 12.3 Recommended Lubricants TYPE 30 T220 ENERGOL RD-E 100 ARIES 100 TORCULA 100 AROX EP100 PISTON STROKE 5.75” 146 mm AIR CONSUMPTION Cubic Feet / Minute 1087.88 1520.35 1998.55 2518.47 3076.98 3671.58 ENERGY OUTPUT kW 44.65 62.40 82.02 103.36 126.28 150.68 LUBRICATION RATE LITRES / HOUR 1.9 2.8 3.8 4.7 5.9 7 TYPE 50 T320 ENERGOL RD-E 300 ARIES 320 TORCULA 320 AROX EP320 Required Rotation Speeds (RPM) (These should be viewed as a guide and adjusted to suit rock type and ground conditions) PRESSURE IN PSI 100 125 150 175 200 225 458mm Button Bit 6 6 7 8 8 9 508mm Button Bit 5 6 6 7 7 8 559mm Button Bit 5 5 6 6 7 7 610mm Button Bit 4 4 5 6 6 6 660mm Button Bit 4 4 5 5 6 6 Required Weight on Bit and Resultant Torque Range (These should be viewed as a guide and adjusted to suit rock type and ground conditions) BUTTON BIT REQUIRED WEIGHT REQUIRED WEIGHT REQUIRED TORQUE HEAD DIAMETER lbs Kg (including stall factor) Ton Mtr 458mm 9016 4093 1.4 to 1.9 508mm 10000 4540 1.7 to 2.3 559mm 11004 4996 2.1 to 2.8 610mm 12008 5452 2.5 to 3.3 660mm 12992 5898 2.9 to 3.9 Water and Foam Injection MAXIMUM RATE RECOMMENDED RATE 15 liters / minute 32 Liters / minute ADDITIONAL REQUIRED LUBRICATION Up to 50% Accepted Button Bit Conversions and Blow Tube Tolerances (Refer to the manual for details of required components to change bit type) BIT TYPE BLOW TUBE DIAMETER BLOW TUBE PROTRUSION HYPER 181 3” / 76.2mm 3.65” / 92.7mm SD 18 2.75” / 69.85mm 3.61” / 91.7mm NUMA 180 3” / 76.2mm 3.65” / 92.7mm Formulas for “UP HOLE VELOCITY” and ROD or SHROUD diameter (Recommended MINIMUM VELOCITY is 3000ft/min or 915m/min) METRIC UP HOLE VELOCITY IMERIAL UP HOLE VELOCITY ROD or SHROUD DIAMETER VM = X(M³) x 1273406.57 VF = Y(CMF) x 183.40 DM² - dm² VM = Velocity in meters per minute X(M³) = Cubic meters of air passed by the hammer in one minute DM² = Dia of Hole Squared, in square mm dm² = Dia of drill rod or shroud squared in square mm WARNING DL² - di² VF = Velocity in feet per minute Y(CFM) = Cubic feet of air passed by hammer in one minute DL² = Dia of Hole Squared in square inches di² = Dia of drill rod or shroud Squared in square inches di = √ DL² Y(CFM) x 183.40 3000 This formula gives the required rod or shroud diameter (in inches) to achieve the recommended 3000ft/min minimum up hole velocity ALWAYS THINK SAFETY FIRST! This guide is published by and copyright © of Bulroc (UK) Ltd. All Rights Reserved. Always operate your Bulroc drilling equipment according to the instructions contained within the operating manual. Further copies of this guide and your Hyper Hammer Operating Manual can be downloaded from the Bulroc website; www.bulroc.com. E & O.E For urgent support or sales enquiries, call Bulroc on +44 (0)1246 544700 or Skype BULROCUKSALES .
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