CBI Annihilator Brochure - Continental Biomass Industries, Inc.

the Mother of all Shredders!
Specifications
Overall
Length
Height
Width
Weight
Box
Length
Width
Output conveyor
Length
Width
Rotor
Length
Diameter
Weight
Hammers
Hammer Weight
Tips, Reversible
51' 10"
13' 6"
9' 5"
105,000 pounds
10' 5"
6' 8"
Anvil
Weight
Support
Throughput
Power
Diesel
Electric
Electrical
30'
48"
10' 4"
42"
20,000 pounds
42
95 pounds, each
22 pounds, each
Annihilator
8,000 pounds
5" dia. high strength, hardened
steel pivot pins and bushing
100+ tons/hour
CAT C-16, 630 HP; standard
Two (2) 300-500 HP motors
Radio remote control for all
functions, with full,
independent mechanical
backup
Features
• High volume throughput – 100+ tons/hour
• 20,000 pound rotor made of 6" high
strength forging
• Dual Hägglunds car crusher-style radial
piston motors
• 8,000 pound anvil
• Anvil cutting gap adjusts instantaneously
to feed stock and desired end product size
• 8'x10'4" shredding chamber
• Full radio remote
Designed for all types of contaminated C&D, MSW, and other bulky waste.
Description
The CBI Annihilator is truly the Mother of all Shredders! From the
frame up, the Annihilator is designed to handle 100+ tons/hour of the
most contaminated, co-mingled waste streams you can throw at it.
Whether configured for stationary or portable applications, the
Annihilator delivers extreme throughput for primary shredding of C&D,
bulky waste, and MSW. As with all CBI products, every feature and
component is designed for the most durability, easiest maintenance,
and lowest cost of operation available.
Rotor
The single, 6" forged steel, 20,000 pound rotor, 12" support shaft and
bearing housings are designed for extreme duty shredding. 42 hammers,
each weighing 95 pounds, are secured to the rotor in machined grooves.
Each 22 pound forged steel, reversible tip, is bolted into machined
cross-slots on its hammer, allowing fast and easy reversal or replacement.
Dual Hägglunds (car crusher-style) radial piston direct drive, shaftmounted motors provide 97% instantaneous torque at startup (no rampup here). The single-rotor design virtually eliminates the clogging
associated with dual counter-rotating designs, and allows the use of a
remotely adjustable anvil.
The CBI difference: More Value — by Design
Distributed by:
© Copyright 2004 Continental Biomass Industries, Inc.
The CBI logo is a registered trademark of Continental Biomass Industries, Inc. All trademarks are the property of their respective owners.
040426/OEMM/2.0M
Shredding Chamber
The shredding chamber is lined with 11/4" Hardox 400 wear-resistant
hog liners for maximum durability. The 8' wide by 10' 5" long box,
with three extended sides, provides unrestricted loading of large amounts
of material with less spillage.
Frame
Frame construction is often overlooked as an important part in achieving
overall durability in a shredder. The tubular construction of the
Annihilator frame provides 2-3 times more rigidity than conventional
I-beam construction, providing the most rugged base possible for the
other Annihilator components. Super single tires provide high floatation
and, when the unit is on-site, debris can’t be trapped as often happens
in the space between dual tires, so there’s significantly less chance of
blowouts.
Anvil
The 8,000 anvil has bolt-on, replaceable teeth for ease of maintenance.
The anvil door is hydraulically positioned via remote control, to allow
rapid adjustment for varying finished product sizes. Significant height
between the bottom of the rotor/anvil and the discharge belt greatly
reduces clogging. A heavy duty impact plate deflects objects from being
driven through the discharge belt, further reducing downtime.
Discharge Conveyor
The 48" wide, 660 6-ply, steel paddle belt, single discharge conveyor,
actively pulls and removes material from under the hog chamber,
preventing clogging of materials. The 40HP high-torque discharge
conveyor motor uses a planetary drive to extend life and reduce
maintenance. The 25 degree incline of the discharge conveyor provides
a discharge height of up to 13'.
Power Unit
The dual Rexroth axial piston transmission pumps that power the
Annihilator can be driven by either diesel or electric power. The standard
factory configuration is powered by a CAT C-16, 630 HP diesel engine.
For stationary applications, the Annihilator can be driven by two,
300-500 HP crusher duty electric motors.
Control/Misc.
The Allen-Bradley PLC is fed from a number of sensors located
throughout the Annihilator, so maximum fuel efficiency and throughput
are achieved at all times. The PLC controller provides automatic control
for functions such as a Auto Material Purge and Auto Rotor Reverse
Cycles, to aid in clearing non-shreddable objects. Full remote radio
control is provided with full, independent, mechanical backup.
Hydraulically actuated landing gear provide ease of setup on site.
The perfect solution for all types of contaminated demolition debris, bulky waste, tires, carpets, mattresses, MSW, etc...etc...etc.
Annihilator
Dual Hägglunds car crusher-style,
radial-piston direct-drive, shaftmounted motors provide 97%
instantaneous torque at startup.
48" wide, 660 6-ply steel paddle belt single
discharge conveyor pulls and removes
material from under the hog without
clogging. Discharge height to 13 feet.
6" forged steel, 20,000 pound rotor features
42 hammers weighing 95 pounds each for
extreme-duty shredding, with reversible tips
bolted into machined cross slots for easy
maintenance AND:
• Automatic material purge cycle
The 8' wide by 10'5" feed opening with
extended sides provides unrestricted
loading of large volumes of material
without spillage. Shredding chamber lined
with 11/4" Hardox 400 wear resistant hog
liners for maximum durability.
• Jammed rotor detection
Highest quality components:
CAT motors, Rexroth pumps,
Allen Bradley controls,
Hägglunds drives.
Hydraulically actuated, remotecontrolled anvil door with adjustable
cutting gap allows for instantaneous
sizing of finished product. Extra-wide
opening provides ease of maintenance
and eliminates clogging.
• Auto reverse
“From the owner all the way down to the guys in
parts and service, they are very responsive.
There’s a great sense of urgency at CBI, making
sure my company is up and running — all the
time.”
“They stand behind their equipment and make
sure it is right.”
Chris Lucarelle, Site Manager
Waste Management
Wilbraham, MA
Super single tires provide high floatation
and eliminate trapped debris.
Tubular frame construction provides greater
rigidity and strength than conventional I-beam.
Doug Casella, Vice Chairman
Casella Waste Systems
In the Field
C&D
Systems available in stationary and portable configurations. Electric or Diesel powered.
MSW