PARTS MANUAL WYS52FX730V FOR SERIAL NUMBERS

PARTS MANUAL
WYS52FX730V
FOR SERIAL NUMBERS 21304U00192 THROUGH 201308U00534
WORLDLAWN POWER EQUIPMENT, INC.
WORLDLAWNPOWEREQUIPMENT.COM
2415 ASHLAND AVE
BEATRICE, NE 68310
800-267-4255
FAX – 402-223-4103
2
3
Contents
CASTER ASSEMBLY .................................................................................................. 5
FRONT FRAME ............................................................................................................ 7
CONTROL ASSEMBLY LH.......................................................................................... 9
CONTROL ASSEMBLY RH ....................................................................................... 10
UPPER HANDLE ASSEMBLY ................................................................................... 11
UPPER FRAME GROUP ............................................................................................ 13
IDLER PULLEY ASSEMBLY ..................................................................................... 15
FUEL TANK ASSEMBLY ........................................................................................... 16
FUEL TANK STRAP UPDATE KIT ............................................................................ 17
PUMP IDLER ASSEMBLY ......................................................................................... 18
52” DECK ASSEMBLY .............................................................................................. 20
LOWER DECK IDLER ASSEMBLY ........................................................................... 22
UPPER DECK IDLER ASSEMBLY ............................................................................ 24
SULKY/BRAKE GROUP ............................................................................................ 26
ENGINE GROUP ........................................................................................................ 28
HYDRO GROUP ......................................................................................................... 30
DECAL GROUP ......................................................................................................... 32
4
CASTER ASSEMBLY
5
CASTER ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
5002095
5002100
B5782-12150
B6182-12
B297-32922
5002091
B6182-16
5002092
5002103
5002101
5002102
B9877.1-28407
DESCRIPTION
CASTER YOKE WELDMENT
CASTER WHEEL COMPLETE W/BEARINGS
BOLT M12 X 150
LOCKNUT M12
BEARING
SPRING WASHER – A40
LOCKNUT M16
CASTER TUBE
CASTER WHEEL BEARING
TIRE
RIM
SEAL
6
FRONT FRAME
7
FRONT FRAME
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
452084-2
3601016
3601015
B894.2-30
B894.2-24
B97.1-12
452086
452085
B896-9
453347
453352
B801-1080
B96-10
453353
B6187-10
B1152-8
5002020
B5782-1230
452141
3302190
DESCRIPTION
FRONT FRAME WELDMENT
REAR BUSHING
FRONT BUSHING
SNAP RING
SNAP RING
WASHER M12
LATCH WELDMENT, RH
LATCH WELDMENT, LH
SNAP RING 9
COUNTERWEIGHT
SPRING
CARRIAGE BOLT SN M10X80
FLAT WASHER M10
SPRING
LOCKNUT M10
GREASE FITTING M8
DUST CAP
SCREW, HH M12X30
CENTER BELT SHIELD – BLACK
KNOB
8
CONTROL ASSEMBLY LH
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
363155
452080
452081
453237
453238
453358
2806010
B2685-121618
B5281-840
B6172-5
B6182-5
B6187-6
B6187-8
B70-540
B823-516
B1152-6
DESCRIPTION
SPRING
CONTROL WLDMT LH W/ZERK
HANDLE W/GRIP
PIN, CONTROL PIVOT
GRIP, MOTION CONTROL
SWITCH, DELTA
NYLON BUSHING
OILITE BRONZE BEARING
SHOULDER BOLT
NUT M5
LOCKNUT M5
LOCKNUT M6
LOCKNUT M8
SCREW M5 X 40
SCREW M5 X 16
GREASE FITTING M6
9
CONTROL ASSEMBLY RH
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
363155
452079
452081
453237
453238
453358
2806010
B2685-121618
B5281-840
B6172-5
B6182-5
B6187-6
B6187-8
B70-540
B823-516
B1152-6
DESCRIPTION
SPRING
CNTROL WLDMT RH W/ZERK
HANDLE W/GRIP
PIN, CONTROL PIVOT
GRIP, MOTION CONTROL
SWITCH, DELTA
NYLON BUSHING
OILITE BRONZE BEARING
SHOULDER BOLT
NUT M5
LOCKNUT M5
LOCKNUT M6
LOCKNUT M8
SCREW M5 X 40
SCREW M5 X 16
GREASE FITTING M6
10
UPPER HANDLE ASSEMBLY
11
UPPER HANDLE ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
423027
452075
452082
452083
452124
452115
453237
523031
523037
523283
593043
B5787-845
B5787-816
B5787-830
B6177-8
B6182-5
B6182-8
B6187-8
B823-516
5205017
5205003
B6171-8L
453229
B6171-8
5205016
DESCRIPTION
SWITCH, KEY
CONTROL ROD ASSEMBLY, COMLETE
CONTROL ASSEMBLY RH, COMPLETE
CONTROL ASSEMBLY LH, COMPLETE
CONSOLE WITH DECAL
REFERENCE BAR WELDMENT
PIN, CONTROL PIVOT
SWITCH, BLADE
CABLE, CHOKE
HOURMETER
CABLE, THROTTLE
SCREW, HH TAP M8X45
SCREW, HH FLANGED M8X16
SCREW, HH FLANGED M8X30
NUT, SERRATED FLANGE M8
NUT, NYLOC M5
NUT, NYLOC M8
LOCKNUT M8
SCREW, PAN HEAD PHILLIPS M5X16
SPHERICAL ROD END LH, M8, SILBJK85
SPRING
NUT M8 LH
CONTROL ROD
NUT M8
SPHERICAL ROD ENG, M8, SIBJK8S
12
UPPER FRAME GROUP
13
UPPER FRAME GROUP
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
PART NO.
100273
100293
104253
105258
109012
109045
343134
373070
423011
423142
423172
452062
452110
453311
453362
453379
623239
753027
823309
5201002
5203044
5208015
5208103
452026-2
452090-2
452117-2
453257-2
453272-1
453273-2
453274-1
453275-2
453276-1
453278-2
453361-1
B6182-8
B6182-12
B5782-1245
B5782-1270
B5783-620
B5783-1025
B5783-1225
B5787-616
B5787-820
B5787-1225
B6182-6
B6182-10
B801-616
B801-820
B801-1050
B823-516
B96-6
B96-12
DESCRIPTION
5/16 X 1.00 BOLT
BOLT 3/8 X 1-1/4
NUT 5/16-24
WASHER, 5/16 USS
1/4 WING NUT
CLIP, NUT M8
BATTERY BOOT
BELT GUIDE
BATTERY HOLD DOWN
BATTERY 350 CCA MIN
ROD, BATTERY HOLD DOWN
IDLER PULLEY ASM SEE PG 15 FOR EXPLODED VIEW
PUMP IDLER ASM SEE PG 18 FOR EXPLODED VIEW
BELT, PUMP
FUEL TANK COMPLETE
CUSHION, LEG WL
BUMPER
WASHER 3/8 DISC SPRING
SPACER
SPRING
SPRING
BRAKE SWITCH
NUT PLATE
STAND OFF, WL MOTOR
WLD, REAR DECK
WLD, BUMPER MOUNT
BAR, CROSSMEMBER
BATTERY TRAY
TANK SUPPORT
COVER
SIDE PLATE LH
COVER, UPPER
SIDE PLATE RH
BRACKET, BRAKE SPRING
LOCKNUT M8
LOCKNUT M12
BOLT, M12 X 45
BOLT M12 X 70
SCRFW, HH TAP M6 X 20
SCREW, HH TAP M10 X 25
SCREW, HH TAP M12 X 25
BOLT M6 X 16
BOLT M8 X 20
BOLT, FLANGE M12 X 25
LOCKNUT M6
NUT, NYLOC M10
BOLT, CARR M6 X 16
BOLT, CARRIAGE SN M8 X 20
BOLT, CARRIAGE SN M10 X 50
SCREW M5 X 16
WASHER, FLAT M6
WASHER, FLAT M12
14
IDLER PULLEY ASSEMBLY
ITEM
1
2
3
4
5
PART NO.
543167
3302056
B276-6303RS
B893.2-47
452062
DESCRIPTION
STEPPED SPACER
IDLER PULLEY
BEARING
SNAP RING
IDLER PULLEY COMPLETE
15
FUEL TANK ASSEMBLY
ITEM
1
2
3
4
5
6
7
PART NO.
3307032
453362
533125
544006
543306
543284
363368
DESCRIPTION
EPA GAS CAP W/TETHER
FUEL TANK, COMPLETE
GROMMET, RUBBER
FUEL VENT ASSEMBLY WITH GROMMET
90° FUEL FITTING WITH 10” TUBE
GROMMET
GAS TANK BELT
16
FUEL TANK STRAP UPDATE KIT
KIT PART NO. 452137
ITEM
1
2
3
4
5
6
7
8
PART NO.
452131
933254
4805003
4805010
453400-1
B6182-6
B96-6
XSZ56-1-17
DESCRIPTION
T-BOLT WELDMENT
INSTRUCTION SHEET, FUEL TANK FIX KIT
PIN
STRAP, FUEL TANK
BRACKET, TANK BAND LONG – BLACK
NUT, NYLOC M6
WASHER, FLAT M6
HAIR PIN
17
PUMP IDLER ASSEMBLY
18
PUMP IDLER ASSEMBLY
ITEM
1
1A
1B
1C
1D
2
3
4
5
6
7
PART NO.
452100
B2766-203RS
5201077
B893.1-40
452099
453313
523328
543101
B5787-1040
B6182-10
B97.1-10
DESCRIPTION
IDLER ARM W/BEARINGS COMPLETE
BEARING 6203-2RS
BUSHING
SNAP RING 40
IDLER ARM WELDMENT
BUSHING, STEPPED
IDLER PULLEY
ANCHOR, SPRING 1.46
BOLT, M10 X 40
LOCKNUT M10
WASHER M10
19
52” DECK ASSEMBLY
20
52” DECK ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27A
27B
27C
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART NO.
100294
100347
104257
104511
105257
363382
452064
452068
452072
452073
452087
452101
452116
453214
453215
453219
453220
453228
543225
583106
583108
823004
3302190
4800007
4801302
5201002
6001050
6001052
6001053
6001054
452125
452119-2
452128
452129
543046-2
B6182-8
B6182-12
B5782-12120
B5787-820
B5787-825
B5787-1025
B5787-1040
B5787-12120
B6182-10
B6187-10
B801-820
DESCRIPTION
BOLT 3/8 X 1-1/2
BLADE BOLT
NYLOC NUT 3/8-16
3/4-16 HEX NUT
WASHER, FLAT SAE 5/16
BLADE SPACER, PLATED
IDLER PULLEY ASM SEE PG 22 FOR EXPLODED VIEW
IDLER ARM ASM SEE PG 24 FOR EXPLODED VIEW
PULLEY, DOUBLE
PULLEY, DECK
FRONT FRAME ASM
DECK HEIGHT ASM
HEIGHT PIN WLDMT
DECK BELT
SERPENTINE BELT
SPACER
SPACER
SPRING ANCHOR
ROLLER, ANTI-SCALP
BLADE SPINDLE ASM
5/8 SPRING WASHER
BLADE
KNOB
PIN, DECK
SPACER
SPRING
DISCHARGE CHUTE
INNER BRACKET DISCHARGE CHUTE
DISCHARGE CHUTE – RUBBER
OUTER BRACKET DISCHARGE CHUTE
DECK W/DECALS
BAFFLE
BELT SHIELD W/DECALS, RH
BELT SHIELD W/DECALS, LH
BAFFLE, BIRDWING LH
NUT NYLOC M8
NUT, NYLOC M12
SCREW, HH M12 X 120
SCREW, HH FLANGE M8 x 20
SCREW, HH FLANGE M8 x 25
SCREW, HH FLANGE M10 x 25
SCREW, HH FLANGE M10 x 40
SCREW, HH FLANGE M12 x 120
NUT, NYLOC M10
LOCKNUT M10
BOLT, CARRIAGE SN M8 x 20
21
LOWER DECK IDLER ASSEMBLY
22
LOWER DECK IDLER ASSEMBLY
ITEM
1
1A
1B
1C
1D
2
2A
2B
2C
2D
3
4
5
6
PART NO.
452062
B893.2-47
B276-6303RS
543167
3302056
452071
B276-6303RS
5201077
B8931-40
452063
453313
453364
B6187-12
B801-1290
DESCRIPTION
IDLER PULLEY ASSEMBLY COMPLETE
SNAP RING 47
BEARING 6303-2RS
SPACER, STEPPED
PULLEY
IDLER ARM W/BEARINGS COMPLETE
BEARING 6303-2RS
BUSHING
SPACER 40
IDLER ARM
BUSHING, STEPPED
SPACER, STEPPED
NUT, M12
BOLT, CARRIAGE M12 X 90
23
UPPER DECK IDLER ASSEMBLY
24
UPPER DECK IDLER ASSEMBLY
ITEM
1
1A
1B
1C
1D
2
3
4
5
6
7
8
PART NO.
452067
5201077
B276-6203RS
B893.1-40
452065
453213
533114
543100
593439
B5787-1060
B6187-8
B6187-10
DESCRIPTION
IDLER ARM W/BEARINGS COMPLETE
BUSHING
BEARING 6203-2RS
SPACER 40
WELDMENT, IDLER ARM, TOP
BUSHING, STEPPED
DECK TENSION IDLER
ANCHOR, SPRING .91
ENGINE BASE SPACER
BOLT M10 X 60
NUT M8
LOCKNUT M10
25
SULKY/BRAKE GROUP
26
SULKY/BRAKE GROUP
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
PART NO.
452094-1
452090-2
452092-2
453273-2
453278-2
B4141-11-1035
B6172-10
4806013
453279
B5787-616
B96-6
5203044
B6182-6
B5783-1235
453287
453288
452091-1
B5787-1235
543167
B6182-12
B6187-12
B5787-1260
B5787-816
453296-2
543154
452139
B882-1030
5206009
B6171-10L
453402
B6171-10
5206003
B6182-8
B6182-12
B882-1040
363022
DESCRIPTION
WELDMENT, BRAKE PLATED
WELDMENT, REAR DECK PAINTED
WELDMENT, SULKY MOUNT, PAINTED
SUPPORT, TANK PAINTED
PLATE, SIDE RH
KNOB M10 X 35
NUT M10
COMPRESSION SPRING
PIN, LATCH
BOLT, M6 X 16
WASHER 6
SEAT SPRING
LOCKNUT M6
BOLT M12 X 35
BUSHING
BUSHING
WELDMENT, FOOTPLATE PAINTED
BOLT, FLANGE M12 X 35
SPACER, STEPPED
LOCKNUT M12
NUT M12
BOLT, FLANGE M12 X 60
BOLT, M8 X 16
BRACKET, BRAKE PAINTED
BUSHING, MOTION CONTROL
BRAKE HANDLE W/BUSHINGS AND GRIP
PIN, SHAFT B 10 X 30
CONNECTING YOKE
NUT, M10 X 1.0 L.H.
ROD, BRAKE 19MM O.D.
NUT, M10 X 1.0
CONNECTING YOKE
LOCKNUT M8
LOCKNUT M12
PIN, SHAFT B10 X 40
GRIP
27
ENGINE GROUP
28
ENGINE GROUP
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
NOT SHOWN
PART NO.
100530
107258
343146
363098
423068
423069
423117
423118
453309
453330
453332
453359
453360
N/A
623418
823315
B5787-816
483098
DESCRIPTION
BOLT 7/16-20 X 2/1-4
KEY .25 SQ X .75
DRAIN, OIL 90 DEG
CLAMP FUEL LINE
WASHER, 7/16 ID X 1.50 OD X .25 THK
WASHER, SPRING DISC 7/16
POSITIVE CABLE, LONG
NEGATIVE CABLE
PULLEY, PUMP DRIVE
CLUTCH, 125 FT/LB
HARNESS, WIRE, KAW (NOT SHOWN)
MUFFLER, SHORT
MANIFOLD, EXHAUST
26HP KAWASAKI – FOR REFERENCE ONLY
HOSE, VENT 3/16 ID X 29
FUEL LINE ¼ X 27”
SCREW, HH FLANGED M8 X 16
MUFFLER GASKET
29
HYDRO GROUP
30
HYDRO GROUP
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
PART NO.
353126
423307
423361
452112
453074
453075
453102
453106
453113
453153
453260
453261
453301
453302
453303
453304
453307
453371
583241
583406
593073
593309
623463
5000001
5207070
B5782-1040
B5782-12140
B5787-840
B6182-8
B6182-10
B6182-12
B96-10
923073
DESCRIPTION
WHEEL COMPLETE 18-9.5 X 8
TANK, HYDRO SMALL
OIL FILTER
WHEEL HUB ASM
ADAPTER 90 DEG 6801-6
ADAPTER, 6502-6-6 45 DEG
KEY, PUMP 5MM
SWIVEL TEE F6600-6-6-6
ELBOW F6801-8-8
WHEEL MOTOR
PUMP, RH PG W/FAN
PUMP, LH PG W/FAN
TUBE, 52 RH A
TUBE, 52 RH B
TUBE, 52 LH A
TUBE, 52 LH B
ADAPTER 45 DEG
SPACER
HOSE
OIL TANK CAP
HOSE
HOSE
ADAPTER, STR 6400-6-6
NUT, LUG
PULLEY, PUMP
BOLT M10 X 40
BOLT M12 X 140
BOLT, M8 X 40
NUT, NYLOC M8
NUT, NYLOC M10
NUT, NYLOC M12
WASHER, FLAT M10
HYDRO OIL, SYNTHETIC
31
DECAL GROUP
PART NO.
363023
363405
363427
453010
453363
453370
543291
8008
8303
8304
8326
8307
8406
363416
453389
453390
DESCRIPTION
DANGER DECAL
DECAL, LOGO WL LARGE
DECAL, WORLDLAWN
OIL DECAL
DECAL, CONSOLE
DECAL, VENOM
WORLDLAWN LOGO DECAL
DECAL, CAUTION
DECAL, CAUTION
DECAL NO STEP
DECAL, 52”
DECAL, WARNING
DECAL, HEIGHT ADJUSTING
EPA DECAL
FRONT TIRE PRESSURE DECAL
REAR TIRE PRESSURE DECAL
32
33
34
35
ALL RIGHTS RESERVED
WYS52FX730V PARTS MANUAL
CONTENTS SUBJECT TO CHANGE
STANDON
20130305