PCB factory presentation

Printed circuit boards
production
www.si‐pcb.com
01.08.2015.
Svyaz engineering KB
engineering KB
About Project
LLC «Svyaz engineering KB» was founded in June 2010 to implement the project «Scientific ‐ Production Complex for prototyping and development of new technologies for production of printed circuit boards» Technological Innovation Special Economic Zone in Dubna
Technological
Innovation Special Economic Zone in Dubna is created for involvement of investors and is created for involvement of investors and
providing conditions for conducting researches and development, creation of prototypes and production of experimental batches of hi‐tech production according to the priority directions of scientific and technical and innovative activity, experimental development, tests and the trainings, assigned to Dubna as the science city of the Russian Federation by the Decree of the President of the Russian Federation from
science city of the Russian Federation by the Decree of the President of the Russian Federation from December 21 2001г.No.1472
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About plant
About plant
For the first time in Russia since 1991, created from «zero», the company full production cycle for the production of bilateral and multi‐layer printed circuit board capable of producing prototype, small‐scale and diversified products of high degree of difficulty.
Plant pcb volume ‐ 55 000 m² of printed circuit boards per year.
The plant is launched 1 August 2015.
In the design and construction were used new technology of engineering systems, clean room systems, environmental and fire
safety, purchased the most modern equipment of the best world
producers.
producers
Plant is ready to meet the needs of the Russian market in terms of complex printed circuit boards with short delivery time. Putting
into operation of the enterprise will allow full import, given that it is currently almost 100% of these cards are purchased abroad.
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We produce printed circuit boards for industries
We produce printed circuit boards for industries
Telecom
Housing and utilities
Medicine
Electronics
Security and Control
Industry
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We produce printed circuit boards for industries
We produce printed circuit boards for industries
Distinctive features of the production
Automotive
Instrumentation
Civil aviation
Отличительные
особенности
производства
Transport / Railways
Energetics
Universe
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Production features
Production features
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PCB Manufacturing 10 class on the European classification (advanced level)
The wide range of products
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Modern technological processes and equipment
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The possibility of tuning technology to the needs of customers
Automating production and document management
Optimization of logistics and management
Advantages
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Отличительные особенности
производства
Innovations
Modern production equipment
Advanced technological solutions
Short terms of manufacturing production
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The lquality management system
Highly qualified personnel
Founded and located in the special economic zone
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Types of products
Types of products
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One‐ and two‐sided printed circuit boards (used in home appliances, communication devices power supplies control systems)
communication devices, power supplies, control systems)
Multilayer PCB (up to 24 layers) ( used for device computing and automation, multimedia devices, vehicles, machinery and communications)
Multilayer boards with blind vias and hidden (radio products)
Flex‐rigid printed circuit boards (automotive electronics, medical equipment, Flex‐rigid printed circuit boards (automotive electronics medical equipment
on‐board electronics, communication technology)
Boards with a metal base (power modules, LED technology, radio)
Fees on microwave dielectrics (Rogers, Arlon, Taconic, PTFE, Teflon) Отличительные особенности
(atmospheric and space communications radio
(atmospheric and space communications, radio
производства
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Key features of the product
Key features of the product
Отличительные особенности
производства
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Features of the production PCB
Features of the production PCB
Distinctive features of the production
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Possibility of production of printed circuit boards not less than 6 accuracy class Russian or 10 class on the European classification (advanced level)
the European classification (advanced level)
Using the most advanced technological processes and equipment for the production of printed circuit boards:
For the first time in Russian technology is applied horizontal plating of printed circuit boards on the production line of the company Atotech (Germany), allowing to reduce the cycle of metallization by production line of the company Atotech
(Germany) allowing to reduce the cycle of metallization by
30‐40% and recovery system acidic etching solution Sigma (Sweden);
High temperature press (380 C) of Burkle (Germany) allows to compress all the existing modern high materials (Rogers, Arlon, Taconic and others) for the production of multilayer microwave boards are Отличительные особенности
extremely sought after military‐industrial complex.
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Features of the production PCB
Features of the production PCB
Distinctive features of the production
For manufacturing HDI (high density arrangement) is used:
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Set up a direct exposure (50 mm) manufactured by Printprocess (Switzerland)
Etching machines Schmid Premium (Germany) (75 microns)
Automatic optical inspection (25 microns) of Orbotech (Israel)
Automatic optical inspection (25 microns) of Orbotech
Clean rooms Class 8 (550 particles / m3), Grade 9 (800 particles / m3)
Technology MAS LAM to combine layers of WFP Printprocess (Switzerland)
Technology filling blind holes with copper plating on the vertical line of PAL (China)
Mechanical and laser drilling machine Schmoll (Germany), the accuracy of 10 microns min. diameter of Mechanical and laser drilling machine Schmoll
(Germany) the accuracy of 10 microns min diameter of
50 microns
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Features of the production PCB
Features of the production PCB
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Equipment for direct exposure of Printprocess eliminates the photomasks and accelerate patterning process, make it more flexible, which is especially important for large orders nomenclature
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The unique combination of two core technologies (positive and negative) for maximum production flexibility and allows to manufacture products at the best price with high quality
To carry out quality control of the output circuit boards used equipment ATG (Germany) and Polar (USA)
Ensuring a high level of automation and document management, logistics optimization and control is achieved by using specialized software ERP PROMS (USA) and InSight / InCam (Belgium)
Отличительные особенности
производства
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Quality of PCB production
Quality of PCB production
Distinctive features of the production
Printed circuit boards from our company are designed and manufactured under the control of a p y
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certified Quality Management System meets the requirements of ISO 9001, GOST R EN 9100 (AS 9100) with accreditation RvA and IQNet, ISO 9001 and GOST GOST RV 0015.
We provide not only quality, reliability and durability of the boards due to ensure full compliance with We
provide not only quality reliability and durability of the boards due to ensure full compliance with
IPC standards and state standards and rigid quality control at all stages of production and testing.
Our boards go through automated optical and electrical control, as well as the full test cycle in Отличительные особенности
accordance with the standards IPC‐6012 and GOST R 55693‐2013 documenting the results of d
ith th t d d IPC 6012 d GOST R 55693 2013 d
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производства
inspection and testing.
Specially unit provides rapid responses to customers comments.
[email protected]
Made a careful selection of suppliers of materials, including using a second party audit.
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Quality of PCB production
Quality of PCB production
Distinctive features of the production
Our Certificates
Отличительные особенности
производства
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About «Svyaz
About Svyaz engineering
engineering» partnership
«Svyaz engineering KB» is a subsidiary of «Svyaz engineering», which occupies a leading position in the g
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Russian market of industrial electronics and electrical engineering.
The company «Svyaz engineering» was founded in Moscow in 1997.
Personal state of company around 1700 people.
Full complex of work
complex of work plants work in Moscow
plants work in Moscow (25 000 m
(25 000 m²)), Azov
Azov (36 000 m
(36 000 m²);
);
PCB plant in Dubna (12,700 m²).
«Svyaz engineering» provides development and manufacture of electronic & electrical products for:
Отличительные особенности
Основные конкуренты
производства
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Mobile and fixed communications
Broadcasting
Energy
Rail transport
Oil and gas industry
Utilities
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Cooperation Cooperation
LLC «SiBoards»
115404, Moscow
st. Radialnaya 6‐th, 9
tel /fax: +7 (495) 655 79 68
tel./fax: +7 (495) 655‐79‐68
e‐mail: [email protected]
www.siboards.ru
Ltd. «Svyaz engineering KB»
141981, Moscow region, Dubna
st. Bolshevolzhskaya, 19
t l /f
tel./fax: +7 (496) 219‐92‐00
7 (496) 219 92 00
e‐mail: [email protected]
www.si‐pcb.ru
Sales and order processing department
tel.: +7 (496) 219‐92‐08
e‐mail: [email protected]
Quality department
e‐mail: [email protected]
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