550 CLAMP UNIT SPECIFICATIONS English Clamp Force tons Clamp Opening Force tons Clamp Stroke in. Clamp Speed Open in./sec. Clamp Speed Close in./sec. Maximum Daylight in. Min/Max Mold Thickness in. Maximum Mold Weight lbs. Platen Size ( H x V ) in. Distance Between Tie Rods ( H x V ) in. Tie Rod Diameter in. Ejector Stroke (Max) in. Ejector Force @2000 psi tons 550 28 58.1 45 45 67.9 9.8 / 39.4 16,500 49.2 x 49.2 36.2 x 36.2 5.71 9.8 13.2 Metric kN kN mm mm/sec. mm/sec. mm mm kgs mm mm mm mm kN 4895 250 1475 1143 1143 1725 250 / 1000 7483 1250 x 1250 920 x 920 145 250 117 MACHINE SPECIFICATIONS Overall Length (w/ 3470 IU) Overall Width Overall Height Shipping Weight (without oil) Hydraulic System Pressure Variable Volume Pump Capacity Fixed Pump Capacity Injection and Extruder Eject and Core Pull Electric Motor Total Oil Reservoir Capacity Heat Exchanger Water @85° F English in. in. in. lbs. psi gpm gpm gpm gpm hp gal gpm 308.5 100.4 123.7 47,500 2,950 60 72 111 21 100 260 21 Due to continuous improvements, specifications are subject to change without notice. 3/5/2007 Metric mm mm mm kg bar L/min L/min L/min L/min kw L L/min 7836 2550 3141 21545 203 227 273 420 79 75 984 79 550 INJECTION UNIT SPECIFICATIONS English A B C Metric A B C G.P. Styrene (theoretical) oz 30 41 54 g 851 1162 1531 Displacement in^3 55.2 75.2 98.2 cm^3 905 1232 1609 Injection Pressure Maximum psi 32,400 26,900 20,600 bar 2234 1855 1421 Injection Rate - Standard in^3/sec 29 40 52 cm^3/sec 475 655 852 Injection Rate - MAXIMA PLUS in^3/sec 86 117 153 cm^3/sec 1409 1917 2507 Screw Stroke in 12.6 12.6 12.6 mm 320 320 320 Screw Diameter in 2.36 2.76 3.15 mm 60 70 80 26.9 22.9 20.0 26.9 22.9 22.0 Injection Capacity Maximum 2290 Screw L/D Low Torque Screw Speed Maximum rpm 337 289 253 rpm 337 289 253 Low Torque at Screw in-lb 22,300 22,300 22,300 Nm 2518 2518 2518 @ psi 2,900 2,900 2,900 @ bar 200 200 200 Recovery Rate (GP Styrene) calculated oz/sec 2.7 3.2 4.0 gr/sec 76 90 115 High Torque Screw Speed Maximum rpm 306 289 253 rpm 306 289 253 High Torque at Screw in-lb 34,700 34,700 34,700 Nm 3918 3918 3918 @ psi 2,900 2,900 2,900 @ bar 200 200 200 oz/sec 2.4 3.2 4.0 gr/sec 69 90 115 4/1 4/1 4/1 4/1 4/1 4/1 39.5 39.5 39.5 39.5 39.5 39.5 English A B C Metric A B C G.P. Styrene (theoretical) oz 46 60 76 g 1304 1701 2155 Displacement in^3 84.5 110.4 139.8 cm^3 1385 1810 2290 Injection Pressure Maximum psi 33,200 27,800 21,900 bar 2290 1917 1510 Injection Rate - Standard in^3/sec 29 39 49 cm^3/sec 475 639 803 Injection Rate - MAXIMA PLUS in^3/sec 82 107 135 cm^3/sec 1434 1753 2212 Screw Stroke in 14.2 14.2 14.2 mm 360 360 360 Screw Diameter in 2.76 3.15 3.54 mm 70 80 90 26.0 22.8 20.0 26.0 22.8 22.0 Recovery Rate (GP Styrene) calculated Number of Pyrometers (barrel/nozzle) Total Heat Capacity kW kW INJECTION UNIT SPECIFICATIONS Injection Capacity Maximum 3470 Screw L/D Low Torque Screw Speed Maximum rpm 289 253 225 rpm 289 253 225 Low Torque at Screw in-lb 26,900 26,900 26,900 Nm 3037 3037 3037 @ psi 2,900 2,900 2,900 @ bar 200 200 200 Recovery Rate (GP Styrene) calculated oz/sec 3.2 4.0 4.7 gr/sec 90 115 134 High Torque Screw Speed Maximum rpm 261 253 225 rpm 261 253 225 High Torque at Screw in-lb 40,700 40,700 40,700 Nm 4595 4595 4595 @ psi 2,900 2,900 2,900 @ bar 200 200 200 oz/sec 2.9 4.0 4.7 gr/sec 81 115 134 4/1 4/1 4/1 4/1 4/1 4/1 57.8 57.8 57.8 57.8 57.8 57.8 Recovery Rate (GP Styrene) calculated Number of Pyrometers (barrel/nozzle) Total Heat Capacity kW kW 550 INJECTION UNIT SPECIFICATIONS English A B G.P. Styrene (theoretical) oz 85 105 Displacement in^3 155.3 Injection Pressure Maximum psi Injection Rate - Standard Metric A B g 2410 2977 191.7 cm^3 2545 3142 27,800 22,500 bar 1917 1552 in^3/sec 39 48 cm^3/sec 639 787 Injection Rate - MAXIMA PLUS in^3/sec 135 167 cm^3/sec 2212 2736 Screw Stroke in 15.7 15.7 mm 400 400 Screw Diameter in 3.54 3.94 mm 90 100 22.2 20.0 22.2 20.0 Injection Capacity Maximum 4880 Screw L/D Low Torque Screw Speed Maximum rpm 225 202 rpm 225 202 Low Torque at Screw in-lb 36,100 36,100 Nm 4076 4076 @ psi 2,900 2,900 @ bar 200 200 Recovery Rate (GP Styrene) calculated oz/sec 4.7 5.8 gr/sec 134 164 High Torque Screw Speed Maximum rpm 194 194 rpm 194 194 High Torque at Screw in-lb 54,800 54,800 Nm 6187 6187 @ psi 2,900 2,900 @ bar 200 200 oz/sec 4.7 5.8 gr/sec 134 164 4/1 4/1 4/1 4/1 53.8 53.8 53.8 53.8 Recovery Rate (GP Styrene) calculated Number of Pyrometers (barrel/nozzle) Total Heat Capacity kW kW M A C H I N E P L A T E N D I A G R A M 1250.0mm 49.21 1475.0mm 58.07 Clamp Stroke 850.0mm 33.46 Max Mold 1423.9mm 56.06 Gate 1358.8mm 53.50 Inside of Gate 1065.0mm 41.93 920.0mm 36.22 Between Rods 1909.5mm Hopper Position 75.18 "B & C" Barrel 1725.0mm 67.91 Max Daylight 355.6mm 14.00 250.0mm 9.84 Min Mold 203.2mm 8.00 1614.5mm Hopper Position 63.56 "A" Barrel 50.8mm 2.00 This Area Reserved For HYD Piping 75 NPT Water Connections (In & Out) Heat Exchanger 79.5 LPM/21 GPM at 29.4°C/85°F Max Water In 683.8mm 26.92 Inside 2365.4mm 93.13 920.0mm 36.22 Between Strain Rods 876.5mm 34.51 Inside of Gate Area Needed for Pump & Motor Removal 941.6mm 37.07 Gate 1065.0mm 41.93 516.0mm 650.0mm 20.32 25.59 1107.3mm 43.59 3246mm 127.8 1533mm 60.4 Gare Open Position To Stationary Platen 2362.8mm 93.02 2317.8mm 91.25 1685.3mm Lift Over 66.35 Height of to Centerline Gate 180.9mm 7.12 "A" Barrel Hopper Position Inch Ø27.0mm 1.063 Thru (13) Holes In Moving Platen Ø14.3mm .56 Thru (12) Holes In Knockout Plate .500 Unc-2b Thru Center Knockout Hole 294mm 565.0mm 11.6 22.24 910mm Optional Extruder 35.8 Hopper Stroke Magnet 320.0mm 12.60 Inj Unit Stroke 2290 E Inj Unit 1225.3mm 920.0mm 48.24 36.22 Top of Between Lower Strain Rods Strain Rod Ref 82.6mm 3.25 Control Cabinet 100.0mm 3.94 654.7mm 479.2mm 25.78 872.5mm 34.35 18.87 1470.0mm 57.87 1270.0mm 50.00 1645.0mm 64.76 3090.0mm 121.65 3260.0mm 128.35 3440.0mm 135.43 4896.5mm 192.78 88.9mm 3.50 203.2mm 8.00 Inch .750-10 UNC-2B, 1.44 DP (116) Holes In Moving Platen (116) Holes In Stationary Platen Dimensions Typical In All Quadrants 4226.4mm 166.39 70mm A Barrel 22.0:1 L/D 80mm B Barrel 22.5:1 L/D 90mm C Barrel 20.0:1 L/D Ø52.4 mm 2.063 Thru 8 Holes In Moving Platen Ø14.3mm .56 Thru 8 Holes In Knockout Plate Knockout Bar 127.0mm 5.00 177.8mm 7.00 355.6mm 14.00 920.0mm36.22 Between Rods 1894.5mm 74.59 2218.4mm 87.34 254.0mm 10.00 330.2mm 13.00 431.8mm 17.00 533.4mm 21.00 127.0mm 5.00 177.8mm 7.00 254.0mm 10.00 330.2mm 13.00 431.8mm 17.00 533.4mm 21.00 D I E 3143.4mm 123.75 1939.3mm 76.35 228.60mm 9.000 TY T OP Power Electrical Cabinet 50.8mm 2.00 1250.0mm 49.21 22.0° Swivel for Feed Screw Removal 1195.5mm 47.07 76.2mm 3.00 76.2mm 3.00 1645.5mm 64.76 201.5mm 1781.4mm 145.0mm 70.13 7.93 5.71 Inside Strain Rod 88.9mm 3.50 200.0mm 7.87 Eject Stroke 127.00mm 5.000 1475.0mm 58.07 Clamp Stoke 25.40mm 1.000 Eject Force 12.5 U.S. Tons 111.2 KN Inch .750-10 UNC-2b, 1.44 Deep (12 Places) Robot Mounting Pattern Oil Level Gage (Non-Op Side) 349.25mm 13.750 TYP 254.00mm 10.000 6615.0mm 260.43 7296.4mm 287.26 Stationary Platen Cylinder Platen Max Pancake Travel=25.0mm .98 1725.0mm 67.91 Max Daylight 2682.0mm 105.59 Operator Station Swiveled 2531.2mm 99.65 S IDE 106.0mm 4.17 K/O Bar Thickness At Ejector Rod Connection Knockout Bar 2325.3mm 91.55 Robot Mtg Surface Electrical Connection In 601.5mm 23.68 1203.0mm 47.36 664.6mm 26.17 324.0mm 12.76 K/O Bar Face To Mold Mounting Face 850.0mm 33.46 Max Mold 250.0mm 9.84 Min Mold 101.63mm ±0.03 4.001mm ±0.001 15.0mm .59 Nozzle Protrusion 145.0mm 5.71 Strain Rod Approx Location Of Hook-up For Optional Water Manifolds 1.25" NPT 1329.2mm 52.33 Moving Platen 40 Grooves Per Rod 617mm 24.3 .75 NPT Fill Reservoir & Drain Port 986 LITERS (260.5 ) GAL 176mm 6.9 1150mm 45.3 55.0mm 2.17 Optional Nozzle Shutoff Protrusion S P A C E
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