CLAMP UNIT SPECIFICATIONS English Metric Clamp Force tons

550
CLAMP UNIT SPECIFICATIONS
English
Clamp Force
tons
Clamp Opening Force
tons
Clamp Stroke
in.
Clamp Speed Open
in./sec.
Clamp Speed Close
in./sec.
Maximum Daylight
in.
Min/Max Mold Thickness
in.
Maximum Mold Weight
lbs.
Platen Size ( H x V )
in.
Distance Between Tie Rods ( H x V ) in.
Tie Rod Diameter
in.
Ejector Stroke (Max)
in.
Ejector Force @2000 psi
tons
550
28
58.1
45
45
67.9
9.8 / 39.4
16,500
49.2 x 49.2
36.2 x 36.2
5.71
9.8
13.2
Metric
kN
kN
mm
mm/sec.
mm/sec.
mm
mm
kgs
mm
mm
mm
mm
kN
4895
250
1475
1143
1143
1725
250 / 1000
7483
1250 x 1250
920 x 920
145
250
117
MACHINE SPECIFICATIONS
Overall Length (w/ 3470 IU)
Overall Width
Overall Height
Shipping Weight (without oil)
Hydraulic System Pressure
Variable Volume Pump Capacity
Fixed Pump Capacity
Injection and Extruder
Eject and Core Pull
Electric Motor
Total Oil Reservoir Capacity
Heat Exchanger Water @85° F
English
in.
in.
in.
lbs.
psi
gpm
gpm
gpm
gpm
hp
gal
gpm
308.5
100.4
123.7
47,500
2,950
60
72
111
21
100
260
21
Due to continuous improvements, specifications are subject to change without notice.
3/5/2007
Metric
mm
mm
mm
kg
bar
L/min
L/min
L/min
L/min
kw
L
L/min
7836
2550
3141
21545
203
227
273
420
79
75
984
79
550
INJECTION UNIT SPECIFICATIONS
English
A
B
C
Metric
A
B
C
G.P. Styrene (theoretical)
oz
30
41
54
g
851
1162
1531
Displacement
in^3
55.2
75.2
98.2
cm^3
905
1232
1609
Injection Pressure Maximum
psi
32,400
26,900
20,600
bar
2234
1855
1421
Injection Rate - Standard
in^3/sec
29
40
52
cm^3/sec
475
655
852
Injection Rate - MAXIMA PLUS
in^3/sec
86
117
153
cm^3/sec
1409
1917
2507
Screw Stroke
in
12.6
12.6
12.6
mm
320
320
320
Screw Diameter
in
2.36
2.76
3.15
mm
60
70
80
26.9
22.9
20.0
26.9
22.9
22.0
Injection Capacity Maximum
2290
Screw L/D
Low Torque Screw Speed Maximum
rpm
337
289
253
rpm
337
289
253
Low Torque at Screw
in-lb
22,300
22,300
22,300
Nm
2518
2518
2518
@ psi
2,900
2,900
2,900
@ bar
200
200
200
Recovery Rate (GP Styrene) calculated
oz/sec
2.7
3.2
4.0
gr/sec
76
90
115
High Torque Screw Speed Maximum
rpm
306
289
253
rpm
306
289
253
High Torque at Screw
in-lb
34,700
34,700
34,700
Nm
3918
3918
3918
@ psi
2,900
2,900
2,900
@ bar
200
200
200
oz/sec
2.4
3.2
4.0
gr/sec
69
90
115
4/1
4/1
4/1
4/1
4/1
4/1
39.5
39.5
39.5
39.5
39.5
39.5
English
A
B
C
Metric
A
B
C
G.P. Styrene (theoretical)
oz
46
60
76
g
1304
1701
2155
Displacement
in^3
84.5
110.4
139.8
cm^3
1385
1810
2290
Injection Pressure Maximum
psi
33,200
27,800
21,900
bar
2290
1917
1510
Injection Rate - Standard
in^3/sec
29
39
49
cm^3/sec
475
639
803
Injection Rate - MAXIMA PLUS
in^3/sec
82
107
135
cm^3/sec
1434
1753
2212
Screw Stroke
in
14.2
14.2
14.2
mm
360
360
360
Screw Diameter
in
2.76
3.15
3.54
mm
70
80
90
26.0
22.8
20.0
26.0
22.8
22.0
Recovery Rate (GP Styrene) calculated
Number of Pyrometers (barrel/nozzle)
Total Heat Capacity
kW
kW
INJECTION UNIT SPECIFICATIONS
Injection Capacity Maximum
3470
Screw L/D
Low Torque Screw Speed Maximum
rpm
289
253
225
rpm
289
253
225
Low Torque at Screw
in-lb
26,900
26,900
26,900
Nm
3037
3037
3037
@ psi
2,900
2,900
2,900
@ bar
200
200
200
Recovery Rate (GP Styrene) calculated
oz/sec
3.2
4.0
4.7
gr/sec
90
115
134
High Torque Screw Speed Maximum
rpm
261
253
225
rpm
261
253
225
High Torque at Screw
in-lb
40,700
40,700
40,700
Nm
4595
4595
4595
@ psi
2,900
2,900
2,900
@ bar
200
200
200
oz/sec
2.9
4.0
4.7
gr/sec
81
115
134
4/1
4/1
4/1
4/1
4/1
4/1
57.8
57.8
57.8
57.8
57.8
57.8
Recovery Rate (GP Styrene) calculated
Number of Pyrometers (barrel/nozzle)
Total Heat Capacity
kW
kW
550
INJECTION UNIT SPECIFICATIONS
English
A
B
G.P. Styrene (theoretical)
oz
85
105
Displacement
in^3
155.3
Injection Pressure Maximum
psi
Injection Rate - Standard
Metric
A
B
g
2410
2977
191.7
cm^3
2545
3142
27,800
22,500
bar
1917
1552
in^3/sec
39
48
cm^3/sec
639
787
Injection Rate - MAXIMA PLUS
in^3/sec
135
167
cm^3/sec
2212
2736
Screw Stroke
in
15.7
15.7
mm
400
400
Screw Diameter
in
3.54
3.94
mm
90
100
22.2
20.0
22.2
20.0
Injection Capacity Maximum
4880
Screw L/D
Low Torque Screw Speed Maximum
rpm
225
202
rpm
225
202
Low Torque at Screw
in-lb
36,100
36,100
Nm
4076
4076
@ psi
2,900
2,900
@ bar
200
200
Recovery Rate (GP Styrene) calculated
oz/sec
4.7
5.8
gr/sec
134
164
High Torque Screw Speed Maximum
rpm
194
194
rpm
194
194
High Torque at Screw
in-lb
54,800
54,800
Nm
6187
6187
@ psi
2,900
2,900
@ bar
200
200
oz/sec
4.7
5.8
gr/sec
134
164
4/1
4/1
4/1
4/1
53.8
53.8
53.8
53.8
Recovery Rate (GP Styrene) calculated
Number of Pyrometers (barrel/nozzle)
Total Heat Capacity
kW
kW
M A C H I N E
P L A T E N
D I A G R A M
1250.0mm 49.21
1475.0mm 58.07
Clamp Stroke
850.0mm
33.46
Max Mold
1423.9mm
56.06
Gate
1358.8mm
53.50
Inside of Gate
1065.0mm 41.93
920.0mm 36.22
Between Rods
1909.5mm Hopper Position
75.18
"B & C" Barrel
1725.0mm 67.91
Max Daylight
355.6mm 14.00
250.0mm 9.84 Min Mold
203.2mm 8.00
1614.5mm Hopper Position
63.56
"A" Barrel
50.8mm
2.00
This Area Reserved
For HYD Piping
75 NPT Water Connections
(In & Out) Heat Exchanger
79.5 LPM/21 GPM at 29.4°C/85°F
Max Water In
683.8mm 26.92
Inside
2365.4mm
93.13
920.0mm
36.22
Between
Strain
Rods
876.5mm
34.51
Inside of Gate
Area Needed for
Pump & Motor Removal
941.6mm
37.07
Gate
1065.0mm
41.93
516.0mm 650.0mm
20.32
25.59
1107.3mm
43.59
3246mm 127.8
1533mm 60.4
Gare Open Position
To Stationary Platen
2362.8mm
93.02 2317.8mm
91.25
1685.3mm
Lift Over
66.35
Height of
to Centerline
Gate
180.9mm
7.12
"A" Barrel Hopper Position
Inch
Ø27.0mm 1.063 Thru
(13) Holes In Moving Platen
Ø14.3mm .56 Thru
(12) Holes In Knockout Plate
.500 Unc-2b Thru
Center Knockout Hole
294mm 565.0mm
11.6
22.24
910mm Optional Extruder
35.8 Hopper Stroke
Magnet
320.0mm
12.60
Inj Unit
Stroke
2290 E Inj Unit
1225.3mm 920.0mm
48.24
36.22
Top of Between
Lower Strain Rods
Strain Rod
Ref
82.6mm
3.25
Control
Cabinet
100.0mm 3.94
654.7mm 479.2mm
25.78
872.5mm 34.35
18.87
1470.0mm 57.87
1270.0mm 50.00
1645.0mm 64.76
3090.0mm 121.65
3260.0mm 128.35
3440.0mm 135.43
4896.5mm 192.78
88.9mm
3.50
203.2mm
8.00
Inch
.750-10 UNC-2B, 1.44 DP
(116) Holes In Moving Platen
(116) Holes In Stationary Platen
Dimensions Typical In All Quadrants
4226.4mm 166.39
70mm A Barrel 22.0:1 L/D
80mm B Barrel 22.5:1 L/D
90mm C Barrel 20.0:1 L/D
Ø52.4 mm 2.063 Thru 8 Holes In Moving Platen
Ø14.3mm .56 Thru 8 Holes In Knockout Plate
Knockout Bar
127.0mm 5.00
177.8mm 7.00
355.6mm
14.00
920.0mm36.22
Between Rods
1894.5mm
74.59
2218.4mm
87.34
254.0mm 10.00 330.2mm
13.00
431.8mm
17.00
533.4mm
21.00
127.0mm 5.00
177.8mm 7.00
254.0mm 10.00
330.2mm 13.00
431.8mm 17.00
533.4mm 21.00
D I E
3143.4mm
123.75
1939.3mm
76.35
228.60mm 9.000 TY
T OP
Power
Electrical
Cabinet
50.8mm 2.00
1250.0mm
49.21
22.0° Swivel for
Feed Screw
Removal
1195.5mm
47.07
76.2mm 3.00
76.2mm
3.00
1645.5mm 64.76
201.5mm 1781.4mm 145.0mm
70.13
7.93
5.71
Inside
Strain Rod
88.9mm 3.50
200.0mm 7.87
Eject Stroke
127.00mm 5.000
1475.0mm 58.07
Clamp Stoke
25.40mm 1.000
Eject Force
12.5 U.S. Tons
111.2 KN
Inch
.750-10 UNC-2b,
1.44 Deep (12 Places)
Robot Mounting Pattern
Oil Level Gage
(Non-Op Side)
349.25mm
13.750 TYP
254.00mm
10.000
6615.0mm 260.43
7296.4mm 287.26
Stationary Platen
Cylinder Platen
Max Pancake
Travel=25.0mm .98
1725.0mm 67.91
Max Daylight
2682.0mm 105.59 Operator Station Swiveled
2531.2mm 99.65
S IDE
106.0mm 4.17
K/O Bar Thickness
At Ejector Rod Connection
Knockout Bar
2325.3mm 91.55
Robot Mtg
Surface
Electrical Connection In
601.5mm 23.68
1203.0mm 47.36
664.6mm 26.17
324.0mm 12.76
K/O Bar Face
To Mold
Mounting Face
850.0mm 33.46
Max Mold
250.0mm 9.84
Min Mold
101.63mm ±0.03
4.001mm ±0.001
15.0mm .59
Nozzle Protrusion
145.0mm
5.71
Strain Rod
Approx Location Of
Hook-up For Optional
Water Manifolds
1.25" NPT
1329.2mm 52.33
Moving Platen
40 Grooves Per Rod
617mm 24.3
.75 NPT Fill
Reservoir
& Drain Port
986 LITERS
(260.5 ) GAL
176mm 6.9
1150mm 45.3
55.0mm 2.17
Optional Nozzle
Shutoff Protrusion
S P A C E