CCC Project Manual STEPS Project Components & How-To’s Steps Common Materials 4x4 (posts) 2x10 (stringers) 2x6 (top handrail) 2x4 (bottom handrail) 5/4 decking (step treads) 1/2” Carriage bolt 16d, 8d, joist hanger nails Cap Blocks Quikrete Step Specific Tools Framing Square Brass Buttons (optional) Circular Saw Miter Saw (optional) 1/2” Drill bit Common Measurements Width 39” Tread depth 11” finished 10” without tread boards Step Height 7” See handrail section for handrail specifics (also at the end of this section) Post holes 20” deep ideal (12” Min) Steps Components Interface with Porch or House Design and build steps so that the top step is LEVEL with the surface of the porch (i.e. not a step down). If you are building steps onto a wood porch or a wood house, the steps can simply be attached using nails, joist hangers, and/or bolts. If you building steps up to the door of a mobile home, do NOT attach any part of the structure to the home! In this case, you must build freestanding steps supported only by posts/footers. If you are building steps onto a concrete/brick porch, you can build free-standing steps. Tapcons can also be used to help anchor the structure, but these CANNOT service as the primary support for holding up the steps (i.e. posts/footers must be used for primary load-bearing support). Stringers Stringers are the support members (i.e. frame) for the steps. Use treated 2x10 or 2x12 boards to make stringers. You must always use at least THREE stringers. Whenever possible, outside stringers should be no less than 39” apart, outside-to-outside. Outside stringers must be bolted to posts. The inside stringer must be supported by a joist hanger or a 2x4 beam. 110 - STEPS Carolina Cross Connection Project Manual Steps Stringer Rise & Run The rise is the height of one stringer step. ALWAYS make the rise 7 inches. The run is the depth of one stringer step. ALWAYS make the run 10 inches. Sometimes you may deviate slightly from these measurements, but these are the ideal dimensions for steps: 7-10. (In the rare case that you would want to deviate from the 7-10 rule, rise can be a minimum of 4” and a maximum of 8”. Run can be a minimum of 9”. Rise + run should equal 17.) Posts Posts support stringers and handrails. You must install 4x4 posts at top corners of the step system, and at the front edge of the second-tolast step from the bottom (in-line with the stringer). Bolt posts to stringers (and porch if possible) with ½” x 6” galvanized carriage bolts, nuts, and washers. Make sure the head of the bolt is exposed and the nut side is hidden “inside” the structure (it’s easier to catch clothing or flesh on the nut side). Postholes Postholes should 20” deep if possible and resting on solid footing (e.g. brick, rocks, gravel). 12” deep minimum! Postholes should be backfilled with water, then sacrete (approximately 40 lbs per hole). If sacrete is not available, use water, then dirt. It’s good for posts to be sitting on rocks in the bottom of the hole (just make sure the post is at least 12” beneath the ground). Do not backfill posthole with rocks. Avoid using cap blocks as footers for steps. These will not offer the best stability. Treads/Risers The decking of the steps, the boards you step on. The top tread should be level with the porch. The material you can use are 2x6 or 5/4 x6 boards. Treads boards should always be at least 39” wide (slightly shorter for those boards between posts). Use two decking boards for each step, attached “cups down.” Drive two 16d galvanized nails through the each decking board into each stringer. Tread boards should overhang stringers 1” on the sides and 1” on the front. Risers are boards that cover the vertical gap between steps. These are 5/4x6 or 2x6 decking boards. Top Rails Rails are ALWAYS required for more than 2 steps! Top rails should be 2x6 boards, fastened on edge to the inside of the posts. Top rails should extend past the bottom posts at least 1’, and cut flush with the top posts. Top edge of top rails should be a minimum of 1 ½” and a maximum of 2” above the top of posts. Cups toward the post. These rails should be well sanded whenever possible! Carolina Cross Connection Project Manual STEPS - 111 Steps Mid Rails Mid rails should be 2x4 boards, fastened on edge on the inside of the posts, inline with the mid rails of the porch and parallel to the top rails. Cups toward the post. Mid rails should be cut flush with both bottom and top posts. You do not need bottom rails for step systems. Additional Step Components Very large step systems require additional components and materials. These structures are very costly in terms of money and time. They will require a lot of materials and know-how to ensure the structure is safe. Projects like these will very likely take more than two days to complete. So in most cases like these, it is best to STEER CLEAR! Step systems that have more than SEVEN steps must be supported by one or more of the following: Beams and Intermediate Posts: Beams serve as support for stringers. They are bolted to opposing posts so that all three stringers are resting on and supported by the beam. Landings: Landings are basically small porches that provide a “break” in the step system and additional support for the stringers. They must be at least 34” wide (same as steps) and can be configured in different ways, depending on the situation. How to Build Steps: Laying it Out and Setting the Two Top-Most Posts 1. Determine where the steps will be built. This may depend on several factors, such as how the current porch and its railings are laid out, obstacles on the ground (trees, shrubs, etc.), the slope of the ground, and the wishes of the homeowner. Also keep in mind that if the porch is small, you don’t want the steps to be blocked by the door when it is swung open. In this example, we will assume that the steps are coming off the side of the porch, that there is no slope to the ground, and that the elevation from the ground to the top of the porch is 48” (or 4’). 112 - STEPS Carolina Cross Connection Project Manual Steps 2. Measure down from the top of the porch 1” and make a mark on the porch. Hold up a level to this mark, keep it level, and use a pencil to extend the mark. This line, which we will call the FRAMING LEVEL LINE, establishes the stringer level. 3. Now determine the position of the two top-most posts for the steps. These posts should be 39” apart, insideto-inside, and as close to the porch as possible. Dig postholes accordingly. Holes must be 12” - 20” deep. 4. Drop 4x4x10’ posts (posts this long are necessary for 7-step systems) in the holes and hold them plumb in both directions. Measure the distance between the posts at the level of the porch. Make adjustments to the holes so that both posts can be plumb and 39” apart, inside-toinside, at the level of the porch. 5. Once you have achieved this, backfill the holes with water and sacrete. Pour some water in the hole first, then begin slowly pouring secrete. Stir and tamp down the mixture until you have poured about 40 lbs. of secrete in each hole. Finish the tops of the holes with dirt and water. Make sure the mixture is neither too dry nor too soupy. Continue holding both posts plumb throughout this process. 6. Once both posts are set, check the distance between both posts one more time (once again, at porchlevel). Again, you want it to measure 39”, inside-to-inside. Carolina Cross Connection Project Manual STEPS - 113 Steps How to Build Steps: Making the Stringers 1. Take a 2”x”10”x8’, and check for the “crown.” For this and every stringer hereafter, always make sure that the “crowns are up” before installing. That is, if boards are slightly bowed, make sure the bow points towards the sky. In order to determine whether boards have a crown, look down the 2” edge and observe its curve. The crown is always up so that when load bearing pressure is applied, it will help to level the board and not create an even-worse bow. The crown side will face up and will be the side the stair treads attach to. It may help to write a “C” on the side where the crown is. 2. Place a framing square on the 2x10x8’ as demonstrated in the following diagram. Note that the position of the 7” mark, the 10” mark, and the origin point of the framing square. Use a pencil to trace the edges of the framing square. 3. Continue to slide the square along the edge of the 2x10x8’, marking with a pencil, keeping the 7” and 10” marks of the square lined up on the edge of the board. Each new “triangle” begins at the point of the last triangle. Your pattern should resemble the diagram shown below. 114 - STEPS Carolina Cross Connection Project Manual Steps 4. Now go back to the first 7” mark and the last 10” mark you made, and lay a square at a 90° angle on these marks. Trace lines as shown below. ...by now, the board should look something like this… 5. The final mark to make is the “base line,” the bottom of the last step. Place a framing square on the last mark as shown, make sure that you retain a 90° angle. See diagram for help. You are now ready to begin cutting out your stringer. Carolina Cross Connection Project Manual STEPS - 115 Steps ...and now the board should look something like this... 6. With the circular saw UNPLUGGED, set the blade depth at about 1 ¾”. Cut the lines drawn. Since a circular saw can't cut all the way into the corners, use a hand saw to finish each cut. DO NOT CUT PAST ANY LINES OR YOU WILL WEAKEN THE STRINGER! Scrap pieces should resemble small triangles. Continue to carefully cut the stringer on the lines you marked. You may need to CAREFULLY keep the guard of the saw raised up when cutting steps, as this will sometimes cause you to cut on a curve, rather than a straight line. Use EXTREME CAUTION when raising the guard. 7. Your stringer should look like the finished one in the diagram below. Take this newly cut stringer and use it as a pattern for marking the other stringers (again, use 2x10x8’ boards). Cut these out the same way. Hopefully you will have three identical stringers. 116 - STEPS Carolina Cross Connection Project Manual Steps How to Build Steps: Attaching the Stringers 1. Put an outside stringers in place to ensure that it fits. Adjust so that it is both plumb and level. 2. Hopefully, the top step of the stringer should sit at the “framing level line” established earlier. (It is a common mistake that some people will forget about the thickness of the treads and will attach stringers so that the top step is at the level of the porch, so make sure you go by this line.) In some cases, the stringer may sit too high. If so, you can do some digging to change the level of the ground, partially Carolina Cross Connection Project Manual STEPS - 117 Steps burying the last step of the stringer, and/or cut some off the bottom step. Altering the ground is usually easier and keeps the stringer as sturdy as possible, but if you choose to cut some off the bottom step, just make sure you don’t cut too much! For our example, we will simply bury the bottom of the stringer to make it fit. 3. With several folks holding the stringer to sit level, plumb, and at a 90° angle with the porch (use a speed or framing square for this), you can now attach the stringer. a. Drive five common 16 penny galvanized nails through the stringer and into the post, in the locations shown. b. Check again to ensure you still have a 90° angle between the stringer and porch. c. Repeat the same process with the other outside stringer. d. Adjust both stringers as necessary so that the top step is square with the porch, and so that the distance between stringers is 34”, outside-to-outside. Take this measurement at both the top AND bottom of the stringer: this is crucial to ensuring that the steps will be square. 4. Attach the middle stringer. a. Attach a 46” 2x4 underneath the two outside stringers to act as a beam. Fasten it to the 4x4’s with 1/2” x 6” carriage bolts. This will hold the middle stringer. b. The distance between the middle stringer and an outside stringer should be about 17 1/4”, inside-to-inside. Measure this distance and make a mark on the porch. Hold the stringer tightly to this mark, again, so that the top step is flush with the FRAMING LEVEL MARK. c. If possible, climb underneath the porch to drive two nails through the porch joist into the step stringer to hold it steady else just toe-nail the stringer to the beam. If needed feel free to add blocking between the stringers to hold them in place. 5. After you have attached all three stringers, use a square to once more ensure that each board sits at a 90 degrees to the porch, and that outside stringers are 39” apart, outside-to-outside, at both ends of the staircase. 118 - STEPS Carolina Cross Connection Project Manual Steps How to Build Steps: Setting the Two Bottom-Most Posts 1. The two bottom-most posts should be installed so that they are flush with the front edge of the second-to-last step. Dig postholes and drop 4x4x8’ posts in this position. You may need to pivot the stringers inward temporarily to keep them out of the way. Just make sure to reposition them later. 2. Have several folks helping to make sure various components sit in the proper position: a. Bottom-most posts remain plumb, and flush to the front edge of the secondto-last step. b. The distance between bottom-most posts, inside-to-inside measures 39”. c. Stringers remain at a 90° angle to the porch. 3. When all of these criteria are met, set the posts in the holes with water and sacrete. 4. Attach the stringers to the bottom-most posts using nails, as you did with the top-most posts. How to Build Steps: Attaching Treads to the Stringers in Proper Sequence 1. Each step tread will be comprised of two decking boards and each riser will consist of one decking board. Cut all decking boards to 39”. Carolina Cross Connection Project Manual STEPS - 119 Steps 2. Attach one of the 39” decking boards to the back of the top step, butted up against the porch. It should fit snuggly between the posts (if it is too snug, you may need to “shave” off the end a bit). Nail the board into the stringer below it, using two nails for each stringer intersection. 3. Next, attach a 39” decking board to the back of the bottom step. This board will keep the stringers the proper distance apart while you attach the rest of the decking. 4. Now go back to the top and attach a 39” long piece to finish out the top step. Do not leave a gap between tread boards; nail them as tight together as they will go. Once again, use two nails at each stringer. 5. Next attach the two decking boards to the second step leaving a 1” separation between the stringer and the decking board as shown. 6. Next attach a riser board above the second step to close in the hole between the top step and second step. 7. Follow the same sequence for each step, starting at the back of each step. Use 39” decking boards, leaving a 1” gap at the back and attach both boards then the riser above. Cut Posts 120 - STEPS Carolina Cross Connection Project Manual Steps How to Build Steps: Installing Handrails 1. The posts are all still “running wild,” (i.e. they have not yet been cut to the appropriate length), so now is the time to cut them. a. For the uppermost posts, measure 33” from the top of the decking boards (or 34 ½” from the top of the stringer) and make a mark on the posts. Use a speed square to transfer this mark to all four sides of the post. b. For the bottommost posts, measure 28” from the top of the decking boards (or 29 ½” from the top of the stringer) and make a mark on the posts. Use a speed square to transfer this mark to all four sides of the post. c. Make sure other people are clear of the post and VERY CAREFULLY, use a circular saw to cut ONCE on these lines d. The saw blade will not go all the way through the post, so use a handsaw to finish the cut. e. Repeat the process on all four posts, each time, measuring 34 ½” from the top of the decking boards. Hold and make mark 2. Next, install the top rails. You’ll need several folks helping. a. Lay a 2x6x8’ on-edge, on the INSIDE of the posts. Make sure the 2x6x8’ rises about 1 ½” from the top of each post. Since you’re working with a slope, make sure that this 1 ½” is measured from the bottom-most point of the top of the post. See diagram for help. Make sure the 2”x6’x8” extends past both posts, and that it extends about 12” out past the bottom post. b. Measure out from the bottom post 12” and make a mark on the 2”x6’x8” as shown. The point of this is to make sure the to rail extends out past the bottom post, to give the homeowner a section of railing to grab onto when ascending the steps. c. Continuing to hold the 2”x6’x8” in place, have someone place a level against the posts as shown and make marks at both ends of the rail. When you have accomplished this, place the 2”x6’x8” on saw bucks and cut on these marks. (This example shows the top rail being marked/cut flush with the top posts. Depending on the rail system of the porch, you may want to have the top rail break in the middle of the or possibly extend beyond the top post.) Carolina Cross Connection Project Manual STEPS - 121 Carolina Cross Connection Project Manual d. Attach the rail as shown, using 16d nails, 3-4 at each post. Repeat this process for the other top rail. 3. Now install the mid rails, using 2x4x8’ boards. Follow a similar procedure as you did with the top rails to mark, cut, and attach the mid rails, with the following exceptions. a. Mid rails should be attached 12” - 14” from the top of the decking boards. This measurement doesn’t need to be exact; just make sure that the mid rails visually look like they are in the middle. If the porch has a mid rail, install step mid rails inline with those pre-existing rails. b. Mid rails should not have a section extending out past the bottom posts; this is necessary for top rails only. Instead, mid rails should be cut and attached flush with both the top and bottom posts. 4. Sand the tops of the top rails, ensuring that they are smooth and splinter-free for the homeowner. Cut & install mid rail 122 Carolina Cross Connection Project Manual Carolina Cross Connection Project Manual Carolina Cross Connection Project Manual 123 Steps 124 - STEPS Carolina Cross Connection Project Manual
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