100-07-061-0002 © s i m p l e x ®.de
SIN-boring bars
SIN-boring bars
Grades >>
Cutting data recommendation
Standard geometry
Copy turning geometry -12
cast steel
–
ca. 0,45% C hardened and tempered
–
–
ca. 0,75% C annealed
250
110 - 190 60 - 140 110 - 150 110 - 150 110 - 180 120 - 200
–
–
100-325
–
–
ca. 0,75% C hardened and tempered
270
100 - 180 70 - 130 100 - 130 100 - 130 90 - 180 130 - 200
–
–
90-300
–
–
annealed
300
100 - 160 70 - 110 90 - 120 90 - 120 90 - 160 100 - 130
–
–
80-275
–
–
hardened and tempered
180
130 - 220 70 - 100 130 - 180 130 - 180 100 - 170 150 - 230
–
–
100-250
–
–
hardened and tempered
275
120 - 160 70 - 100 100 - 150 100 - 150 80 - 150 130 - 180
–
–
90-300
–
–
hardened and tempered
300
120 - 160 60 - 100 110 - 130 110 - 130 80 - 150 140 - 180
–
–
80-230
–
–
annealed
350
100 - 160 60 - 90
90 - 120 90 - 120 70 - 120 100 - 150
–
–
60-150
–
–
hardened and tempered
200
120 - 150 60 - 80
90 - 150 90 - 150 90 - 130 140 - 170
–
–
80-180
–
–
ferritic / martensitic, annealed
325
90 - 120
70 - 120 70 - 120 70 - 110 90 - 130
–
–
60-140
–
–
martensitic, hardened and tempered
200
140 - 250 90 - 120 110 - 180 110 - 180 110 - 170 140 - 240
–
–
80-220
–
–
300
120 - 150 60 - 90
90 - 140 60 - 100
–
–
70-180
–
–
chilled
–
–
100-250
–
–
185-275 80 - 130 80 - 150 80 - 120 80 - 120 70 - 100 80 - 130
–
–
80-180
–
–
pearlitic, martensitic
150-200
–
–
–
–
120 - 160 130 - 220 140-200
120-160
-
–
–
200-260
–
–
–
–
120 - 150 100 - 160 120-170
100-140
-
–
–
ferritic
250-320
–
–
–
–
100 - 130 100 - 130 100-140
80-120
-
–
–
pearlitic
160
–
–
–
–
160 - 200 160 - 230 110-180
90-150
220-300
–
–
–
–
–
–
100 - 140 120 - 170 120-220
100-180
180-230
–
–
Malleable cast iron
ferritic
250
pearlitic
130
–
–
–
–
120 - 140 150 - 210 120-250
100-200
250-350
–
–
not heat treatable
230
–
–
–
–
90 - 130 120 - 200 100-200
80-160
160-250
–
–
Aluminium alloys, long chipping
heat treatable, heat - treated
60
–
–
–
–
–
–
120-950
100-800
–
350-3000
–
≤ 12% Si, hardened
100
–
–
–
–
–
–
100-950
80-800
–
350-3000
–
≤ 12% Si, heat treatable, hardened
75
–
–
–
–
–
–
100-600
80-500
–
350-3000
–
90
–
–
–
–
–
–
–
–
–
350-3000
–
Lead alloys, Pb > 1%
130
–
–
–
–
–
–
–
–
–
350-3000
–
Aluminium bronze
cast steel
pearlitic, ferritic
Cast iron
Cast iron with nodular graphite
Casted aluminium alloys
≤ 12% Si, not heat treatable
Copper and copper alloys
( brass / bronze )
–
–
–
–
–
–
120-300
100-250
–
600 - 1200
–
90
–
–
–
–
–
–
250-600
200-500
–
600 -1200
–
Copper and electrolyte copper
150
–
–
–
–
–
–
300-600
250-500
–
600 - 1200
–
60
–
–
–
–
–
–
150-350
130-300
–
600 - 1200
–
Re - inforced plastics
–
–
–
–
–
–
120-600
100-500
–
80 - 1500
–
–
–
–
–
–
–
100-180
80-150
–
80 - 1500
–
Fe-alloyed
-
–
–
–
–
–
120-250
100-200
–
80 - 1500
–
heat - treated
200
30 - 50
–
–
–
30 - 50
25 - 45
–
–
–
–
–
annealed
280
25 - 40
20 - 40
20 - 40
20 - 40
25 - 35
20 - 40
–
–
–
–
–
casting
250
10 - 30
20 - 30
20 - 30
20 - 30
15 - 25
15 - 25
–
–
–
–
–
heat - treated
320
10 - 20
–
–
–
10 - 20
10 - 20
–
–
–
–
–
Ni- or
Co based
S
Titanium alloys, high strength
Alpha- and Beta- alloys, hardened
Hardened steel
Hard cast iron
Hardened cast iron
60 - 90
110
Hard rubber
High temperature resistant alloys
60 - 90
Brass, bronze
Duroplastics
Non ferrous materials
H
60 - 80
135-185 130 - 200 100 - 180 110 - 200 110 - 200 80 - 140 130 - 200
austenitic and austenitic/ferritic,
Stainless steel and
annealed
350
10 - 15
–
–
–
10 - 25
10 - 20
–
–
–
–
–
150-200
–
–
–
–
100 - 150
–
100-150
80-130
–
60-80
–
hardened and tempered
200-300
–
–
–
–
40 - 60
–
50-80
40-70
–
50-70
–
hardened and tempered
300-400
–
–
–
–
35 - 45
–
–
–
–
–
80-230
casting
400-500
–
–
–
–
–
–
–
–
–
–
60-180
hardened and tempered
400
–
–
–
–
10 - 20
–
–
–
–
–
80-230
55 HRC
–
–
–
–
–
–
–
–
–
–
60-180
Pure titan
SIN-BORING BARS
–
120-350
The data given are only approximate values. It can be necessary to adjust these datas to the individual machining operation
0,03 - 0,12
0,05 - 0,12
0,05 - 0,10
0,50
0,03 - 0,15
0,05 - 0,15
0,05 - 0,10
1,5
32002
fv
fn
fk
a p max
32002-12
fv
fn
fk
a p max
Copy turning geometry -AM
fv
fn
fk
a p max
w
e
N
Inserts
www.arno.de
Full radius geometry -V
Inserts
Inserts
0,04 - 0,15
0,04 - 0,15
0,04 - 0,15
1,5
0,03 - 0,10
0,05 - 0,10
0,05 - 0,10
0,50
32002-AM
The new SIN boring bars
with maximum insert
32015 V
fv
fn
fk
a p max
clamping.
Easy handling and
efficient in production!
Full radius geometry -VK
Aluminium geometry -ALU
Inserts
Inserts
0,03 - 0,12
0,05 - 0,12
0,05 - 0,15
1,5
0,03 - 0,18
0,05 - 0,18
0,05 - 0,20
2,0
32015 VK
fv
fn
fk
a p max
fv
fn
[mm / U]
[mm / U]
=
=
AM27C
HC - P30, HC - M25, HC-K30
CVD-multilayer TiC + TiCN + TiN coating
Machining steel, cast steel as well as grey cast iron, at medium to high cutting speeds, medium to large chip-cross-sections and varying depths of cut.
Used for finishing and medium roughing.
AM35C
HC - P35, HC - M30
CVD-multilayer, substrate + TiC + TiCN + TiN coating
Machining steel, stainless steel and cast steel, at medium to large chip-crosssections and medium to low cutting speeds under unfavourable machining
conditions where good toughness is required.
AM350
AM5035
32002-ALU
fv
fn
fk
a p max
Feed rate into solid
Feed rate for re-grooving
Coated carbide grades
HC - P40, HC - M35
CVD-multilayer coating, substrate + Al2O3 + TiN
Grade with a good combination of wear resistance and toughness for turning
steel, stainless steel as well as cast steel at medium chip-cross-sections and
medium to high cutting speeds. Can also be used under unfavourable machining conditions Special grade for stainless steel (austenitic).
HC-P40
PVD-Multilayer coating, + AlTiN
An improved PVD coating on a tough and wear resistant carbide grade. Due
to the higher cobalt content this grade contains all the required toughness for
part-off and grooving applications. AM5035 is excellent at machining most
steel, stainless steel, cast iron and hard to machine materials.
fk
ap
[mm / U]
[mm]
=
=
Feed rate for copy-turning
Depth of cut
AR17C
HC - P15, HC - K15
CVD-multilayer Al2O3-coating, substrate + TiC + TiN + Al2O3
Machining of grey cast iron, spheroidal cast iron, hard cast iron, steel, cast
steel, at medium to very high cutting speeds. Used for finishing and medium
cuts.
AR27C
HC - P25, HC - M20, HC - K20
CVD-multilayer Al2O3-coating, substrate + TiC + TiN + Al2O3
Machining of steel, stainless steel, spheroidal cast iron, cast steel and grey
cast iron at high cutting speeds under stable machining conditions.
Uncoated carbide grades
AK10(P)
HW - K10
Submicron carbide grade for machining cast materials, light and nonferrous
materials, refractory metals, hardened steels up to 55 HRC. In connection
with chipbreaker-ALU specially suitable for machining Al- and Cu-alloys.
Cermet
HT - P15, HT - M10, HT - K05
Machining of steel, steels with medium tensile strength as well as stainless
steel and spheroidal cast iron. Limited use on grey cast iron.
Ultra-hard cutting materials
CBN 25
PKD/
PCD
www.arno.de
CBN25
130-400
–
AR27C
–
–
AR17C
–
130 - 220 100 - 150 120 - 160 120 - 160 130 - 220 140 - 240
AM5035
140 - 260 120 - 160 140 - 200 140 - 200 150 - 250 160 - 280
190
AM350
100
ca. 0,15% C annealed
AM35C
PKD
Stainless steel and
N
CERMET
and cast steel
High alloyed steel, high alloyed tools-
K
AK10 (p)
Low alloyed steel
teel and cast steel
M
AT10
P
ca. 0,45% C annealed
Material
Unalloyed steel and cast steel
Cutting speed Vc [m/min]
AM27C
ISO
Brinell
hardness HB
Inserts
Introducing | SIN-boring bars for internal machining
ARNO ® SIN-boring bars
Machining of hardened materials (hardened steels).
For example, hard cast iron, hardened steel from 50 HRC onwards, Nihard
and stellite.
The innovation in internal machining
Machining of non-ferrous metals, aluminium alloys with silicon, glass- and
coal-fiber reinforced materials, spheroidal cast iron, at high cutting speeds.
Sharp cutting edges enable low cutting forces and extremely good surface finish. Finishing and super finishing even at interrupted cuts.
Performance tooling for the grooving application.
• SIN boring bars enable very accurate machining
ARNO
®
• Minimum bore diameter and maximum groove depth
Karl - Heinz Arnold GmbH . Karlsbader Str. 4 . D - 73760 Ostfildern
Fon + 49 ( 0 ) 711 / 34 802 - 0 . Fax + 49 ( 0 ) 711 / 34 802 - 130 . [email protected] . www.arno.de
• Precision inserts for all applications and materials
WERKZEUGE
www.arno.de
ARNO (UK) Limited . Unit 3, Sugnall Business Centre . Sugnall, Eccleshall . Staffordshire . ST21 6NF
Phone + 44 ( 0 ) 1785 850 072 . Fax + 44 ( 0 ) 1785 850 076 . [email protected] . www.arno-tools.co.uk
ARNO Italia S.r.l . Via Fiume 13 . 20059 Vimercate (Mi)
Tel
+39 039 / 68 52 101 . Fax +39 039 / 60 83 724 . i n f o @ a r n o - i t a l i a . i t . w w w . a r n o - i t a l i a . it
• ARNO ® - chip breakers for manufacturing secure machining
• Maximum tool life – through tool,- through the clamp coolant straight
on the cutting edge.
SIN-boring bars
SIN-boring bars
Holder >>
SIN-boring bars
Inserts >>
Inserts >>
Standard geometry >>
Full radius geometry -V>>
l
Important:
When using full radius geometry inserts the support blade needs slight
modification.
d
Dx
AL
Grades
EB
ET
Information: PKD and CBN25 inserts are single sided with a rake angle of 0 degree.
External and internal
Ordering information: while ordering CBN25 please advise cutting edge condition
(FN=sharp edged, TN=chamfered)
Information: PKD and CBN25 inserts are single sided with a rake angle of 0 degree.
External and internal
PKD
CBN25 12° brazed
CERMET
1,5
Application
AK10
Rake angle
AR17C
6/16°
R
AR27C
20
α
AM350
3
L ± 0,02
[mm]
AM35C
32015-V
B ± 0,02
[mm]
AM27C
Designation
PKD
CBN25 CERMET
12°
12°
AP40
0,2
0,4
AK10
6/16°
6/16°
Application
AR27C
Rake angle
AR17C
R
w
AM5035
20
20
α
AM35C
3
3
L ± 0,02
[mm]
AM350
32002
32004
B ± 0,02
[mm]
AM27C
Designation
Ne
uncoated
coated
AP40
brazed
f
uncoated
AM5035
Dmin
Grades
coated
Ordering information: while ordering CBN25 please advise cutting edge condition
(FN=sharp edged, TN=chamfered)
Right hand version shown
Copy turning geometry -12>>
Full radius geometry -VK>>
Holder
135
18,5
31
320...
28
8
3
50
SIN30-080-50-20 R/L
20
135
18,5
31
320...
28
8
3
30
SIN30-080-30-25 R/L
25
150
21,0
41
320...
28
8
3
50
SIN30-080-50-25 R/L
25
150
21,0
41
320...
32
11
3
30
SIN30-110-30-25 R/L
25
150
24,0
43
320...
32
11
3
50
SIN30-110-50-25 R/L
25
150
24,0
43
320...
Important:
When using full radius geometry inserts the support blade needs slight
modification.
Grades
coated
The
0,2
0,2
0,4
12°
12°
12°
AK10
6/16°
6/16°
6/16°
Application
AR27C
Rake angle
AR17C
20,0
19,7
19,7
R
AM350
3,0
2,9
2,9
α
AM5035
32002-12
32002-12 Cermet
32004-12 Cermet
L ± 0,02
[mm]
AM35C
B ± 0,02
[mm]
AM27C
Designation
Dimensions in mm.
Grades
uncoated
w
Ne
brazed
External and internal
coated
Designation
32015-VK
B ± 0,02
[mm]
3
L ± 0,02
[mm]
20
α
6/16°
R
Rake angle
1,5
3°
Application
uncoated
brazed
PKD
20
CBN25
SIN30-080-30-20 R/L
CERMET
30
AP40
3
AK10
8
AR27C
28
AT10
Inserts
AR17C
Dx
AM5035
f
AM350
l
AM27C
d
AM35C
Designation
PKD
AL
CBN25
EB
CERMET
ET
AP40
Dmin
External and internal
„NEW“ SIN-boring bars
… optimum performance, excellent stability!
Aluminium geometry -ALU>>
Copy turning geometry -AM>>
Spare parts
SS 1111
KVR20
SS 1111
KVR20
SIN30-080-30-25 R/L
SS 1111
KVR25
SIN30-080-50-25 R/L
SS 1111
KVR25
SIN30-110-30-25 R/L
SS 1111
KVR25
Grades
uncoated
6°/20°
External and internal
8/16°
0,2
25°
Application
External and internal
AK10
Rake angle
AR27C
R
AT10
20
α
AR17C
3
L
[mm]
AM5035
32002-Alu
B ± 0,05
[mm]
AM350
Designation
AM27C
Application
PKD
0,2
Rake angle
brazed
CERMET
6/15°
R
AP40
20
α
AK10
3,06
L
[mm]
AR27C
32002-AM
B ± 0,05
[mm]
uncoated
AR17C
Designation
AM350
KVR25
AM5035
SS 1111
AM35C
SIN30-110-50-25 R/L
AM27C
coated
AM35C
coated
Grades
brazed
PKD
SIN30-080-30-20 R/L
SIN30-080-50-20 R/L
CBN25
Locking Ring
CERMET
Screw
AP40
Holder
100-07-061-0002 © s i m p l e x ®.de
SIN-boring bars
SIN-boring bars
Grades >>
Cutting data recommendation
Standard geometry
Copy turning geometry -12
cast steel
–
ca. 0,45% C hardened and tempered
–
–
ca. 0,75% C annealed
250
110 - 190 60 - 140 110 - 150 110 - 150 110 - 180 120 - 200
–
–
100-325
–
–
ca. 0,75% C hardened and tempered
270
100 - 180 70 - 130 100 - 130 100 - 130 90 - 180 130 - 200
–
–
90-300
–
–
annealed
300
100 - 160 70 - 110 90 - 120 90 - 120 90 - 160 100 - 130
–
–
80-275
–
–
hardened and tempered
180
130 - 220 70 - 100 130 - 180 130 - 180 100 - 170 150 - 230
–
–
100-250
–
–
hardened and tempered
275
120 - 160 70 - 100 100 - 150 100 - 150 80 - 150 130 - 180
–
–
90-300
–
–
hardened and tempered
300
120 - 160 60 - 100 110 - 130 110 - 130 80 - 150 140 - 180
–
–
80-230
–
–
annealed
350
100 - 160 60 - 90
90 - 120 90 - 120 70 - 120 100 - 150
–
–
60-150
–
–
hardened and tempered
200
120 - 150 60 - 80
90 - 150 90 - 150 90 - 130 140 - 170
–
–
80-180
–
–
ferritic / martensitic, annealed
325
90 - 120
70 - 120 70 - 120 70 - 110 90 - 130
–
–
60-140
–
–
martensitic, hardened and tempered
200
140 - 250 90 - 120 110 - 180 110 - 180 110 - 170 140 - 240
–
–
80-220
–
–
300
120 - 150 60 - 90
90 - 140 60 - 100
–
–
70-180
–
–
chilled
–
–
100-250
–
–
185-275 80 - 130 80 - 150 80 - 120 80 - 120 70 - 100 80 - 130
–
–
80-180
–
–
pearlitic, martensitic
150-200
–
–
–
–
120 - 160 130 - 220 140-200
120-160
-
–
–
200-260
–
–
–
–
120 - 150 100 - 160 120-170
100-140
-
–
–
ferritic
250-320
–
–
–
–
100 - 130 100 - 130 100-140
80-120
-
–
–
pearlitic
160
–
–
–
–
160 - 200 160 - 230 110-180
90-150
220-300
–
–
–
–
–
–
100 - 140 120 - 170 120-220
100-180
180-230
–
–
Malleable cast iron
ferritic
250
pearlitic
130
–
–
–
–
120 - 140 150 - 210 120-250
100-200
250-350
–
–
not heat treatable
230
–
–
–
–
90 - 130 120 - 200 100-200
80-160
160-250
–
–
Aluminium alloys, long chipping
heat treatable, heat - treated
60
–
–
–
–
–
–
120-950
100-800
–
350-3000
–
≤ 12% Si, hardened
100
–
–
–
–
–
–
100-950
80-800
–
350-3000
–
≤ 12% Si, heat treatable, hardened
75
–
–
–
–
–
–
100-600
80-500
–
350-3000
–
90
–
–
–
–
–
–
–
–
–
350-3000
–
Lead alloys, Pb > 1%
130
–
–
–
–
–
–
–
–
–
350-3000
–
Aluminium bronze
cast steel
pearlitic, ferritic
Cast iron
Cast iron with nodular graphite
Casted aluminium alloys
≤ 12% Si, not heat treatable
Copper and copper alloys
( brass / bronze )
–
–
–
–
–
–
120-300
100-250
–
600 - 1200
–
90
–
–
–
–
–
–
250-600
200-500
–
600 -1200
–
Copper and electrolyte copper
150
–
–
–
–
–
–
300-600
250-500
–
600 - 1200
–
60
–
–
–
–
–
–
150-350
130-300
–
600 - 1200
–
Re - inforced plastics
–
–
–
–
–
–
120-600
100-500
–
80 - 1500
–
–
–
–
–
–
–
100-180
80-150
–
80 - 1500
–
Fe-alloyed
-
–
–
–
–
–
120-250
100-200
–
80 - 1500
–
heat - treated
200
30 - 50
–
–
–
30 - 50
25 - 45
–
–
–
–
–
annealed
280
25 - 40
20 - 40
20 - 40
20 - 40
25 - 35
20 - 40
–
–
–
–
–
casting
250
10 - 30
20 - 30
20 - 30
20 - 30
15 - 25
15 - 25
–
–
–
–
–
heat - treated
320
10 - 20
–
–
–
10 - 20
10 - 20
–
–
–
–
–
Ni- or
Co based
S
Titanium alloys, high strength
Alpha- and Beta- alloys, hardened
Hardened steel
Hard cast iron
Hardened cast iron
60 - 90
110
Hard rubber
High temperature resistant alloys
60 - 90
Brass, bronze
Duroplastics
Non ferrous materials
H
60 - 80
135-185 130 - 200 100 - 180 110 - 200 110 - 200 80 - 140 130 - 200
austenitic and austenitic/ferritic,
Stainless steel and
annealed
350
10 - 15
–
–
–
10 - 25
10 - 20
–
–
–
–
–
150-200
–
–
–
–
100 - 150
–
100-150
80-130
–
60-80
–
hardened and tempered
200-300
–
–
–
–
40 - 60
–
50-80
40-70
–
50-70
–
hardened and tempered
300-400
–
–
–
–
35 - 45
–
–
–
–
–
80-230
casting
400-500
–
–
–
–
–
–
–
–
–
–
60-180
hardened and tempered
400
–
–
–
–
10 - 20
–
–
–
–
–
80-230
55 HRC
–
–
–
–
–
–
–
–
–
–
60-180
Pure titan
SIN-BORING BARS
–
120-350
The data given are only approximate values. It can be necessary to adjust these datas to the individual machining operation
0,03 - 0,12
0,05 - 0,12
0,05 - 0,10
0,50
0,03 - 0,15
0,05 - 0,15
0,05 - 0,10
1,5
32002
fv
fn
fk
a p max
32002-12
fv
fn
fk
a p max
Copy turning geometry -AM
fv
fn
fk
a p max
w
e
N
Inserts
www.arno.de
Full radius geometry -V
Inserts
Inserts
0,04 - 0,15
0,04 - 0,15
0,04 - 0,15
1,5
0,03 - 0,10
0,05 - 0,10
0,05 - 0,10
0,50
32002-AM
The new SIN boring bars
with maximum insert
32015 V
fv
fn
fk
a p max
clamping.
Easy handling and
efficient in production!
Full radius geometry -VK
Aluminium geometry -ALU
Inserts
Inserts
0,03 - 0,12
0,05 - 0,12
0,05 - 0,15
1,5
0,03 - 0,18
0,05 - 0,18
0,05 - 0,20
2,0
32015 VK
fv
fn
fk
a p max
fv
fn
[mm / U]
[mm / U]
=
=
AM27C
HC - P30, HC - M25, HC-K30
CVD-multilayer TiC + TiCN + TiN coating
Machining steel, cast steel as well as grey cast iron, at medium to high cutting speeds, medium to large chip-cross-sections and varying depths of cut.
Used for finishing and medium roughing.
AM35C
HC - P35, HC - M30
CVD-multilayer, substrate + TiC + TiCN + TiN coating
Machining steel, stainless steel and cast steel, at medium to large chip-crosssections and medium to low cutting speeds under unfavourable machining
conditions where good toughness is required.
AM350
AM5035
32002-ALU
fv
fn
fk
a p max
Feed rate into solid
Feed rate for re-grooving
Coated carbide grades
HC - P40, HC - M35
CVD-multilayer coating, substrate + Al2O3 + TiN
Grade with a good combination of wear resistance and toughness for turning
steel, stainless steel as well as cast steel at medium chip-cross-sections and
medium to high cutting speeds. Can also be used under unfavourable machining conditions Special grade for stainless steel (austenitic).
HC-P40
PVD-Multilayer coating, + AlTiN
An improved PVD coating on a tough and wear resistant carbide grade. Due
to the higher cobalt content this grade contains all the required toughness for
part-off and grooving applications. AM5035 is excellent at machining most
steel, stainless steel, cast iron and hard to machine materials.
fk
ap
[mm / U]
[mm]
=
=
Feed rate for copy-turning
Depth of cut
AR17C
HC - P15, HC - K15
CVD-multilayer Al2O3-coating, substrate + TiC + TiN + Al2O3
Machining of grey cast iron, spheroidal cast iron, hard cast iron, steel, cast
steel, at medium to very high cutting speeds. Used for finishing and medium
cuts.
AR27C
HC - P25, HC - M20, HC - K20
CVD-multilayer Al2O3-coating, substrate + TiC + TiN + Al2O3
Machining of steel, stainless steel, spheroidal cast iron, cast steel and grey
cast iron at high cutting speeds under stable machining conditions.
Uncoated carbide grades
AK10(P)
HW - K10
Submicron carbide grade for machining cast materials, light and nonferrous
materials, refractory metals, hardened steels up to 55 HRC. In connection
with chipbreaker-ALU specially suitable for machining Al- and Cu-alloys.
Cermet
HT - P15, HT - M10, HT - K05
Machining of steel, steels with medium tensile strength as well as stainless
steel and spheroidal cast iron. Limited use on grey cast iron.
Ultra-hard cutting materials
CBN 25
PKD/
PCD
www.arno.de
CBN25
130-400
–
AR27C
–
–
AR17C
–
130 - 220 100 - 150 120 - 160 120 - 160 130 - 220 140 - 240
AM5035
140 - 260 120 - 160 140 - 200 140 - 200 150 - 250 160 - 280
190
AM350
100
ca. 0,15% C annealed
AM35C
PKD
Stainless steel and
N
CERMET
and cast steel
High alloyed steel, high alloyed tools-
K
AK10 (p)
Low alloyed steel
teel and cast steel
M
AT10
P
ca. 0,45% C annealed
Material
Unalloyed steel and cast steel
Cutting speed Vc [m/min]
AM27C
ISO
Brinell
hardness HB
Inserts
Introducing | SIN-boring bars for internal machining
ARNO ® SIN-boring bars
Machining of hardened materials (hardened steels).
For example, hard cast iron, hardened steel from 50 HRC onwards, Nihard
and stellite.
The innovation in internal machining
Machining of non-ferrous metals, aluminium alloys with silicon, glass- and
coal-fiber reinforced materials, spheroidal cast iron, at high cutting speeds.
Sharp cutting edges enable low cutting forces and extremely good surface finish. Finishing and super finishing even at interrupted cuts.
Performance tooling for the grooving application.
• SIN boring bars enable very accurate machining
ARNO
®
• Minimum bore diameter and maximum groove depth
Karl - Heinz Arnold GmbH . Karlsbader Str. 4 . D - 73760 Ostfildern
Fon + 49 ( 0 ) 711 / 34 802 - 0 . Fax + 49 ( 0 ) 711 / 34 802 - 130 . [email protected] . www.arno.de
• Precision inserts for all applications and materials
WERKZEUGE
www.arno.de
ARNO (UK) Limited . Unit 3, Sugnall Business Centre . Sugnall, Eccleshall . Staffordshire . ST21 6NF
Phone + 44 ( 0 ) 1785 850 072 . Fax + 44 ( 0 ) 1785 850 076 . [email protected] . www.arno-tools.co.uk
ARNO Italia S.r.l . Via Fiume 13 . 20059 Vimercate (Mi)
Tel
+39 039 / 68 52 101 . Fax +39 039 / 60 83 724 . i n f o @ a r n o - i t a l i a . i t . w w w . a r n o - i t a l i a . it
• ARNO ® - chip breakers for manufacturing secure machining
• Maximum tool life – through tool,- through the clamp coolant straight
on the cutting edge.
SIN-boring bars
SIN-boring bars
Holder >>
SIN-boring bars
Inserts >>
Inserts >>
Standard geometry >>
Full radius geometry -V>>
l
Important:
When using full radius geometry inserts the support blade needs slight
modification.
d
Dx
AL
Grades
EB
ET
Information: PKD and CBN25 inserts are single sided with a rake angle of 0 degree.
External and internal
Ordering information: while ordering CBN25 please advise cutting edge condition
(FN=sharp edged, TN=chamfered)
Information: PKD and CBN25 inserts are single sided with a rake angle of 0 degree.
External and internal
PKD
CBN25 12° brazed
CERMET
1,5
Application
AK10
Rake angle
AR17C
6/16°
R
AR27C
20
α
AM350
3
L ± 0,02
[mm]
AM35C
32015-V
B ± 0,02
[mm]
AM27C
Designation
PKD
CBN25 CERMET
12°
12°
AP40
0,2
0,4
AK10
6/16°
6/16°
Application
AR27C
Rake angle
AR17C
R
w
AM5035
20
20
α
AM35C
3
3
L ± 0,02
[mm]
AM350
32002
32004
B ± 0,02
[mm]
AM27C
Designation
Ne
uncoated
coated
AP40
brazed
f
uncoated
AM5035
Dmin
Grades
coated
Ordering information: while ordering CBN25 please advise cutting edge condition
(FN=sharp edged, TN=chamfered)
Right hand version shown
Copy turning geometry -12>>
Full radius geometry -VK>>
Holder
135
18,5
31
320...
28
8
3
50
SIN30-080-50-20 R/L
20
135
18,5
31
320...
28
8
3
30
SIN30-080-30-25 R/L
25
150
21,0
41
320...
28
8
3
50
SIN30-080-50-25 R/L
25
150
21,0
41
320...
32
11
3
30
SIN30-110-30-25 R/L
25
150
24,0
43
320...
32
11
3
50
SIN30-110-50-25 R/L
25
150
24,0
43
320...
Important:
When using full radius geometry inserts the support blade needs slight
modification.
Grades
coated
The
0,2
0,2
0,4
12°
12°
12°
AK10
6/16°
6/16°
6/16°
Application
AR27C
Rake angle
AR17C
20,0
19,7
19,7
R
AM350
3,0
2,9
2,9
α
AM5035
32002-12
32002-12 Cermet
32004-12 Cermet
L ± 0,02
[mm]
AM35C
B ± 0,02
[mm]
AM27C
Designation
Dimensions in mm.
Grades
uncoated
w
Ne
brazed
External and internal
coated
Designation
32015-VK
B ± 0,02
[mm]
3
L ± 0,02
[mm]
20
α
6/16°
R
Rake angle
1,5
3°
Application
uncoated
brazed
PKD
20
CBN25
SIN30-080-30-20 R/L
CERMET
30
AP40
3
AK10
8
AR27C
28
AT10
Inserts
AR17C
Dx
AM5035
f
AM350
l
AM27C
d
AM35C
Designation
PKD
AL
CBN25
EB
CERMET
ET
AP40
Dmin
External and internal
„NEW“ SIN-boring bars
… optimum performance, excellent stability!
Aluminium geometry -ALU>>
Copy turning geometry -AM>>
Spare parts
SS 1111
KVR20
SS 1111
KVR20
SIN30-080-30-25 R/L
SS 1111
KVR25
SIN30-080-50-25 R/L
SS 1111
KVR25
SIN30-110-30-25 R/L
SS 1111
KVR25
Grades
uncoated
6°/20°
External and internal
8/16°
0,2
25°
Application
External and internal
AK10
Rake angle
AR27C
R
AT10
20
α
AR17C
3
L
[mm]
AM5035
32002-Alu
B ± 0,05
[mm]
AM350
Designation
AM27C
Application
PKD
0,2
Rake angle
brazed
CERMET
6/15°
R
AP40
20
α
AK10
3,06
L
[mm]
AR27C
32002-AM
B ± 0,05
[mm]
uncoated
AR17C
Designation
AM350
KVR25
AM5035
SS 1111
AM35C
SIN30-110-50-25 R/L
AM27C
coated
AM35C
coated
Grades
brazed
PKD
SIN30-080-30-20 R/L
SIN30-080-50-20 R/L
CBN25
Locking Ring
CERMET
Screw
AP40
Holder
SIN-boring bars
SIN-boring bars
Holder >>
SIN-boring bars
Inserts >>
Inserts >>
Standard geometry >>
Full radius geometry -V>>
l
Important:
When using full radius geometry inserts the support blade needs slight
modification.
d
Dx
AL
Grades
EB
ET
Information: PKD and CBN25 inserts are single sided with a rake angle of 0 degree.
External and internal
Ordering information: while ordering CBN25 please advise cutting edge condition
(FN=sharp edged, TN=chamfered)
Information: PKD and CBN25 inserts are single sided with a rake angle of 0 degree.
External and internal
PKD
CBN25 12° brazed
CERMET
1,5
Application
AK10
Rake angle
AR17C
6/16°
R
AR27C
20
α
AM350
3
L ± 0,02
[mm]
AM35C
32015-V
B ± 0,02
[mm]
AM27C
Designation
PKD
CBN25 CERMET
12°
12°
AP40
0,2
0,4
AK10
6/16°
6/16°
Application
AR27C
Rake angle
AR17C
R
w
AM5035
20
20
α
AM35C
3
3
L ± 0,02
[mm]
AM350
32002
32004
B ± 0,02
[mm]
AM27C
Designation
Ne
uncoated
coated
AP40
brazed
f
uncoated
AM5035
Dmin
Grades
coated
Ordering information: while ordering CBN25 please advise cutting edge condition
(FN=sharp edged, TN=chamfered)
Right hand version shown
Copy turning geometry -12>>
Full radius geometry -VK>>
Holder
135
18,5
31
320...
28
8
3
50
SIN30-080-50-20 R/L
20
135
18,5
31
320...
28
8
3
30
SIN30-080-30-25 R/L
25
150
21,0
41
320...
28
8
3
50
SIN30-080-50-25 R/L
25
150
21,0
41
320...
32
11
3
30
SIN30-110-30-25 R/L
25
150
24,0
43
320...
32
11
3
50
SIN30-110-50-25 R/L
25
150
24,0
43
320...
Important:
When using full radius geometry inserts the support blade needs slight
modification.
Grades
coated
The
0,2
0,2
0,4
12°
12°
12°
AK10
6/16°
6/16°
6/16°
Application
AR27C
Rake angle
AR17C
20,0
19,7
19,7
R
AM350
3,0
2,9
2,9
α
AM5035
32002-12
32002-12 Cermet
32004-12 Cermet
L ± 0,02
[mm]
AM35C
B ± 0,02
[mm]
AM27C
Designation
Dimensions in mm.
Grades
uncoated
w
Ne
brazed
External and internal
coated
Designation
32015-VK
B ± 0,02
[mm]
3
L ± 0,02
[mm]
20
α
6/16°
R
Rake angle
1,5
3°
Application
uncoated
brazed
PKD
20
CBN25
SIN30-080-30-20 R/L
CERMET
30
AP40
3
AK10
8
AR27C
28
AT10
Inserts
AR17C
Dx
AM5035
f
AM350
l
AM27C
d
AM35C
Designation
PKD
AL
CBN25
EB
CERMET
ET
AP40
Dmin
External and internal
„NEW“ SIN-boring bars
… optimum performance, excellent stability!
Aluminium geometry -ALU>>
Copy turning geometry -AM>>
Spare parts
SS 1111
KVR20
SS 1111
KVR20
SIN30-080-30-25 R/L
SS 1111
KVR25
SIN30-080-50-25 R/L
SS 1111
KVR25
SIN30-110-30-25 R/L
SS 1111
KVR25
Grades
uncoated
6°/20°
External and internal
8/16°
0,2
25°
Application
External and internal
AK10
Rake angle
AR27C
R
AT10
20
α
AR17C
3
L
[mm]
AM5035
32002-Alu
B ± 0,05
[mm]
AM350
Designation
AM27C
Application
PKD
0,2
Rake angle
brazed
CERMET
6/15°
R
AP40
20
α
AK10
3,06
L
[mm]
AR27C
32002-AM
B ± 0,05
[mm]
uncoated
AR17C
Designation
AM350
KVR25
AM5035
SS 1111
AM35C
SIN30-110-50-25 R/L
AM27C
coated
AM35C
coated
Grades
brazed
PKD
SIN30-080-30-20 R/L
SIN30-080-50-20 R/L
CBN25
Locking Ring
CERMET
Screw
AP40
Holder
100-07-061-0002 © s i m p l e x ®.de
SIN-boring bars
SIN-boring bars
Grades >>
Cutting data recommendation
Standard geometry
Copy turning geometry -12
cast steel
–
ca. 0,45% C hardened and tempered
–
–
ca. 0,75% C annealed
250
110 - 190 60 - 140 110 - 150 110 - 150 110 - 180 120 - 200
–
–
100-325
–
–
ca. 0,75% C hardened and tempered
270
100 - 180 70 - 130 100 - 130 100 - 130 90 - 180 130 - 200
–
–
90-300
–
–
annealed
300
100 - 160 70 - 110 90 - 120 90 - 120 90 - 160 100 - 130
–
–
80-275
–
–
hardened and tempered
180
130 - 220 70 - 100 130 - 180 130 - 180 100 - 170 150 - 230
–
–
100-250
–
–
hardened and tempered
275
120 - 160 70 - 100 100 - 150 100 - 150 80 - 150 130 - 180
–
–
90-300
–
–
hardened and tempered
300
120 - 160 60 - 100 110 - 130 110 - 130 80 - 150 140 - 180
–
–
80-230
–
–
annealed
350
100 - 160 60 - 90
90 - 120 90 - 120 70 - 120 100 - 150
–
–
60-150
–
–
hardened and tempered
200
120 - 150 60 - 80
90 - 150 90 - 150 90 - 130 140 - 170
–
–
80-180
–
–
ferritic / martensitic, annealed
325
90 - 120
70 - 120 70 - 120 70 - 110 90 - 130
–
–
60-140
–
–
martensitic, hardened and tempered
200
140 - 250 90 - 120 110 - 180 110 - 180 110 - 170 140 - 240
–
–
80-220
–
–
300
120 - 150 60 - 90
90 - 140 60 - 100
–
–
70-180
–
–
chilled
–
–
100-250
–
–
185-275 80 - 130 80 - 150 80 - 120 80 - 120 70 - 100 80 - 130
–
–
80-180
–
–
pearlitic, martensitic
150-200
–
–
–
–
120 - 160 130 - 220 140-200
120-160
-
–
–
200-260
–
–
–
–
120 - 150 100 - 160 120-170
100-140
-
–
–
ferritic
250-320
–
–
–
–
100 - 130 100 - 130 100-140
80-120
-
–
–
pearlitic
160
–
–
–
–
160 - 200 160 - 230 110-180
90-150
220-300
–
–
–
–
–
–
100 - 140 120 - 170 120-220
100-180
180-230
–
–
Malleable cast iron
ferritic
250
pearlitic
130
–
–
–
–
120 - 140 150 - 210 120-250
100-200
250-350
–
–
not heat treatable
230
–
–
–
–
90 - 130 120 - 200 100-200
80-160
160-250
–
–
Aluminium alloys, long chipping
heat treatable, heat - treated
60
–
–
–
–
–
–
120-950
100-800
–
350-3000
–
≤ 12% Si, hardened
100
–
–
–
–
–
–
100-950
80-800
–
350-3000
–
≤ 12% Si, heat treatable, hardened
75
–
–
–
–
–
–
100-600
80-500
–
350-3000
–
90
–
–
–
–
–
–
–
–
–
350-3000
–
Lead alloys, Pb > 1%
130
–
–
–
–
–
–
–
–
–
350-3000
–
Aluminium bronze
cast steel
pearlitic, ferritic
Cast iron
Cast iron with nodular graphite
Casted aluminium alloys
≤ 12% Si, not heat treatable
Copper and copper alloys
( brass / bronze )
–
–
–
–
–
–
120-300
100-250
–
600 - 1200
–
90
–
–
–
–
–
–
250-600
200-500
–
600 -1200
–
Copper and electrolyte copper
150
–
–
–
–
–
–
300-600
250-500
–
600 - 1200
–
60
–
–
–
–
–
–
150-350
130-300
–
600 - 1200
–
Re - inforced plastics
–
–
–
–
–
–
120-600
100-500
–
80 - 1500
–
–
–
–
–
–
–
100-180
80-150
–
80 - 1500
–
Fe-alloyed
-
–
–
–
–
–
120-250
100-200
–
80 - 1500
–
heat - treated
200
30 - 50
–
–
–
30 - 50
25 - 45
–
–
–
–
–
annealed
280
25 - 40
20 - 40
20 - 40
20 - 40
25 - 35
20 - 40
–
–
–
–
–
casting
250
10 - 30
20 - 30
20 - 30
20 - 30
15 - 25
15 - 25
–
–
–
–
–
heat - treated
320
10 - 20
–
–
–
10 - 20
10 - 20
–
–
–
–
–
Ni- or
Co based
S
Titanium alloys, high strength
Alpha- and Beta- alloys, hardened
Hardened steel
Hard cast iron
Hardened cast iron
60 - 90
110
Hard rubber
High temperature resistant alloys
60 - 90
Brass, bronze
Duroplastics
Non ferrous materials
H
60 - 80
135-185 130 - 200 100 - 180 110 - 200 110 - 200 80 - 140 130 - 200
austenitic and austenitic/ferritic,
Stainless steel and
annealed
350
10 - 15
–
–
–
10 - 25
10 - 20
–
–
–
–
–
150-200
–
–
–
–
100 - 150
–
100-150
80-130
–
60-80
–
hardened and tempered
200-300
–
–
–
–
40 - 60
–
50-80
40-70
–
50-70
–
hardened and tempered
300-400
–
–
–
–
35 - 45
–
–
–
–
–
80-230
casting
400-500
–
–
–
–
–
–
–
–
–
–
60-180
hardened and tempered
400
–
–
–
–
10 - 20
–
–
–
–
–
80-230
55 HRC
–
–
–
–
–
–
–
–
–
–
60-180
Pure titan
SIN-BORING BARS
–
120-350
The data given are only approximate values. It can be necessary to adjust these datas to the individual machining operation
0,03 - 0,12
0,05 - 0,12
0,05 - 0,10
0,50
0,03 - 0,15
0,05 - 0,15
0,05 - 0,10
1,5
32002
fv
fn
fk
a p max
32002-12
fv
fn
fk
a p max
Copy turning geometry -AM
fv
fn
fk
a p max
w
e
N
Inserts
www.arno.de
Full radius geometry -V
Inserts
Inserts
0,04 - 0,15
0,04 - 0,15
0,04 - 0,15
1,5
0,03 - 0,10
0,05 - 0,10
0,05 - 0,10
0,50
32002-AM
The new SIN boring bars
with maximum insert
32015 V
fv
fn
fk
a p max
clamping.
Easy handling and
efficient in production!
Full radius geometry -VK
Aluminium geometry -ALU
Inserts
Inserts
0,03 - 0,12
0,05 - 0,12
0,05 - 0,15
1,5
0,03 - 0,18
0,05 - 0,18
0,05 - 0,20
2,0
32015 VK
fv
fn
fk
a p max
fv
fn
[mm / U]
[mm / U]
=
=
AM27C
HC - P30, HC - M25, HC-K30
CVD-multilayer TiC + TiCN + TiN coating
Machining steel, cast steel as well as grey cast iron, at medium to high cutting speeds, medium to large chip-cross-sections and varying depths of cut.
Used for finishing and medium roughing.
AM35C
HC - P35, HC - M30
CVD-multilayer, substrate + TiC + TiCN + TiN coating
Machining steel, stainless steel and cast steel, at medium to large chip-crosssections and medium to low cutting speeds under unfavourable machining
conditions where good toughness is required.
AM350
AM5035
32002-ALU
fv
fn
fk
a p max
Feed rate into solid
Feed rate for re-grooving
Coated carbide grades
HC - P40, HC - M35
CVD-multilayer coating, substrate + Al2O3 + TiN
Grade with a good combination of wear resistance and toughness for turning
steel, stainless steel as well as cast steel at medium chip-cross-sections and
medium to high cutting speeds. Can also be used under unfavourable machining conditions Special grade for stainless steel (austenitic).
HC-P40
PVD-Multilayer coating, + AlTiN
An improved PVD coating on a tough and wear resistant carbide grade. Due
to the higher cobalt content this grade contains all the required toughness for
part-off and grooving applications. AM5035 is excellent at machining most
steel, stainless steel, cast iron and hard to machine materials.
fk
ap
[mm / U]
[mm]
=
=
Feed rate for copy-turning
Depth of cut
AR17C
HC - P15, HC - K15
CVD-multilayer Al2O3-coating, substrate + TiC + TiN + Al2O3
Machining of grey cast iron, spheroidal cast iron, hard cast iron, steel, cast
steel, at medium to very high cutting speeds. Used for finishing and medium
cuts.
AR27C
HC - P25, HC - M20, HC - K20
CVD-multilayer Al2O3-coating, substrate + TiC + TiN + Al2O3
Machining of steel, stainless steel, spheroidal cast iron, cast steel and grey
cast iron at high cutting speeds under stable machining conditions.
Uncoated carbide grades
AK10(P)
HW - K10
Submicron carbide grade for machining cast materials, light and nonferrous
materials, refractory metals, hardened steels up to 55 HRC. In connection
with chipbreaker-ALU specially suitable for machining Al- and Cu-alloys.
Cermet
HT - P15, HT - M10, HT - K05
Machining of steel, steels with medium tensile strength as well as stainless
steel and spheroidal cast iron. Limited use on grey cast iron.
Ultra-hard cutting materials
CBN 25
PKD/
PCD
www.arno.de
CBN25
130-400
–
AR27C
–
–
AR17C
–
130 - 220 100 - 150 120 - 160 120 - 160 130 - 220 140 - 240
AM5035
140 - 260 120 - 160 140 - 200 140 - 200 150 - 250 160 - 280
190
AM350
100
ca. 0,15% C annealed
AM35C
PKD
Stainless steel and
N
CERMET
and cast steel
High alloyed steel, high alloyed tools-
K
AK10 (p)
Low alloyed steel
teel and cast steel
M
AT10
P
ca. 0,45% C annealed
Material
Unalloyed steel and cast steel
Cutting speed Vc [m/min]
AM27C
ISO
Brinell
hardness HB
Inserts
Introducing | SIN-boring bars for internal machining
ARNO ® SIN-boring bars
Machining of hardened materials (hardened steels).
For example, hard cast iron, hardened steel from 50 HRC onwards, Nihard
and stellite.
The innovation in internal machining
Machining of non-ferrous metals, aluminium alloys with silicon, glass- and
coal-fiber reinforced materials, spheroidal cast iron, at high cutting speeds.
Sharp cutting edges enable low cutting forces and extremely good surface finish. Finishing and super finishing even at interrupted cuts.
Performance tooling for the grooving application.
• SIN boring bars enable very accurate machining
ARNO
®
• Minimum bore diameter and maximum groove depth
Karl - Heinz Arnold GmbH . Karlsbader Str. 4 . D - 73760 Ostfildern
Fon + 49 ( 0 ) 711 / 34 802 - 0 . Fax + 49 ( 0 ) 711 / 34 802 - 130 . [email protected] . www.arno.de
• Precision inserts for all applications and materials
WERKZEUGE
www.arno.de
ARNO (UK) Limited . Unit 3, Sugnall Business Centre . Sugnall, Eccleshall . Staffordshire . ST21 6NF
Phone + 44 ( 0 ) 1785 850 072 . Fax + 44 ( 0 ) 1785 850 076 . [email protected] . www.arno-tools.co.uk
ARNO Italia S.r.l . Via Fiume 13 . 20059 Vimercate (Mi)
Tel
+39 039 / 68 52 101 . Fax +39 039 / 60 83 724 . i n f o @ a r n o - i t a l i a . i t . w w w . a r n o - i t a l i a . it
• ARNO ® - chip breakers for manufacturing secure machining
• Maximum tool life – through tool,- through the clamp coolant straight
on the cutting edge.