sensors Review A Review of Rock Bolt Monitoring Using Smart Sensors Gangbing Song 1,† , Weijie Li 1,† , Bo Wang 2, * and Siu Chun Michael Ho 1 1 2 * † Department of Mechanical Engineering, University of Houston, Houston, TX 77004, USA; [email protected] (G.S.); [email protected] (W.L.); [email protected] (S.H.M.H.) Key Laboratory of Transportation Tunnel Engineering, Ministry of Education, Southwest Jiaotong University, Chengdu 610031, China Correspondence: [email protected]; Tel.: +86-139-0817-7290 These authors contributed equally to this work. Academic Editor: Vittorio M. N. Passaro Received: 25 January 2017; Accepted: 6 March 2017; Published: 5 April 2017 Abstract: Rock bolts have been widely used as rock reinforcing members in underground coal mine roadways and tunnels. Failures of rock bolts occur as a result of overloading, corrosion, seismic burst and bad grouting, leading to catastrophic economic and personnel losses. Monitoring the health condition of the rock bolts plays an important role in ensuring the safe operation of underground mines. This work presents a brief introduction on the types of rock bolts followed by a comprehensive review of rock bolt monitoring using smart sensors. Smart sensors that are used to assess rock bolt integrity are reviewed to provide a firm perception of the application of smart sensors for enhanced performance and reliability of rock bolts. The most widely used smart sensors for rock bolt monitoring are the piezoelectric sensors and the fiber optic sensors. The methodologies and principles of these smart sensors are reviewed from the point of view of rock bolt integrity monitoring. The applications of smart sensors in monitoring the critical status of rock bolts, such as the axial force, corrosion occurrence, grout quality and resin delamination, are highlighted. In addition, several prototypes or commercially available smart rock bolt devices are also introduced. Keywords: rock bolts; smart sensors; piezoelectric sensors; fiber optic sensors; non-destructive testing 1. Introduction Millions of rock bolts are being installed worldwide every year and the consumption of rock bolts continues to increase. In 2011, the global usage of rock bolts was in excess of 500 million bolts and the US accounted for 95 million of those bolts. Rock bolts are rock reinforcing members used to reinforce the unstable rock strata by which subsequent deformation can be resisted. As an important component of the supporting systems, rock bolts have been extensively used to support and stabilize engineering structures, such as slopes, retaining walls, tunnels, bridge abutments, dam foundations, and underground excavations [1]. Rock bolts can be divided into three major types based on their anchoring mechanisms [2]. The first type is the mechanically anchored rock bolt that can be anchored by a slit and wedge mechanism or an expansion shell. The second type is the friction anchored rock bolt, such as split-set and swellex, which are anchored by friction between the bolt and the surrounding rock. The third type is the partially or fully grouted rock bolts that are anchored by cement or resin. The anchorage strength of the partially and fully grouted rock bolts is dependent on the grout strength, the shear resistance at the bolt–grout and grout–rock interfaces. Accidents due to roof falls (i.e., collapse of the roof) are commonly faced problems in the underground coal mining industry. Statistical data show that roof falls have historically been responsible for approximately 50% of all underground fatalities in US, with nearly 45,000 coal miners Sensors 2017, 17, 776; doi:10.3390/s17040776 www.mdpi.com/journal/sensors Sensors 2017, 17, 776 2 of 24 killed due to roof falls in the entire history of coal mining [3]. There were 77 fatal accidents and 239 serious accidents caused by roof and side falls in India for the period from 2004 to 2006 [4]. In South Africa, 1087 ground fall accidents were reported in 2006 with 85 people were killed in these accidents [5]. The roof falls can cause injuries, disabilities or fatalities for workers while also detrimentally affecting the mining company due to downtime, interruptions in the mining operations, and equipment breakdown [6]. All of these large roof collapses are closely related to the failure of the roof bolting system. Recent decades have seen a substantial reduction in the number of roof fall accidents due to the worldwide adoption of rock bolts. Rock bolts play an important role in maintaining the integrity of the mining tunnels and reducing roof fall accidents. Attention is therefore focused on the condition monitoring of rock bolts in service. There are various problems associated with the integrity of rock bolts. The loading status, anchorage quality, and the bolt integrity are of most concern. Exposed to the corrosive groundwater, one of the primary causes of rock bolt failure is rusting or corrosion. Studies showed that in the United Kingdom, most of the rock bolt failures were found to be initiated by pitting corrosion, while in Australia, the fractures of rock bolts were attributed to a combination of bending and stress corrosion cracking [7]. The corrosion of rock bolts can be mitigated by filling the gap between the rock bolt and the rock with cement or grout. For resin grouted rock bolts, their efficiency largely depends on the grout quality which is affected by many factors. Poor grout quality due to over-spinning, incomplete mixing and partially encapsulated bolts is a common issue. For example, it had been reported that approximately half of the fully grouted bolts were not as effective as they were supposed to be for the period from 1996 to 1998 [5,8]. The installation quality and the grouting of resin anchored bolts is therefore considered as a critical issue by the underground mining industry. Various methods have been developed to determine the integrity of the rock bolt and a conventional approach to address this issue is the pull-out test. However, it is a time-consuming and destructive process. Therefore, the need to develop non-destructive test methods that can be used to determine the integrity of the rock bolt in situ has never been this urgent. Advances in smart sensing materials have provided various potential sensing methods; piezoelectric materials and fiber optic sensors are two of the most widely adopted sensing techniques. In this paper, the methodologies of these smart sensors are critically reviewed from the point of view of rock bolt monitoring. The developments and applications of the smart sensors in monitoring the critical status of rock bolts, such as the axial load, corrosion occurrence, grout inadequacy and resin delamination, are highlighted. Additionally, several prototypes or commercially available smart rock bolt devices are also introduced. 2. Basics and Types of Rock Bolts Rock bolts can be divided into four major types according to the coupling mechanism between the rock bolt and the rock mass, and their functions [9]: • • • • Mechanically anchored rock bolts; Friction-anchored rock bolts; Fully grouted rock bolts; Instrumented rock bolts. Each bolt has its own advantages and purpose. A detailed overview of the bolts is provided in the following section. 2.1. Mechanically Anchored Rock Bolts Mechanically anchored rock bolts are the oldest way of reinforcing underground mining tunnels due to their fast rate of installation. They can be further divided into two types: the slit/wedge rock bolt, and the expansion shell anchor. An example of the expansion shell rock bolt is shown in Figure 1. The main components are a bolt shaft, a faceplate, a conical expansion shell and a wedge. Sensors 2017, 17, 776 Sensors 2017, 17, 776 3 of 24 3 of 24 into the drilled hole on the rock mass [10]. Rotating the end of the bolt will force the shell to expand against the rockshell walland of the thereby increasing force. The force ofisthis type The expansion thehole, wedge are screwed ontothe theanchor bolt shaft and theanchoring entire assembly inserted of rock mainly friction and interlocking forces between the expansion shell and into thebolt drilled holecomes on thefrom rock the mass [10]. Rotating the end of the bolt will force the shell to expand the wall of the borehole. The anchoring force of this type of bolt is relatively low because the effective against the rock wall of the hole, thereby increasing the anchor force. The anchoring force of this type anchoring the from expansion shell and is very limited.forces The between bolt is generally tensioned to of rock boltlength mainly of comes the friction interlocking the expansion shell and approximately 70% of the bearing capacity of of thebolt bolt after being installed The the wall of the borehole. Theultimate anchoring force of this type is relatively low becauseinitially. the effective pretension gives of a reserving capacity in case ofbolt additional loadtensioned induced by displacement anchoring length the expansion shellof is the verybolt limited. The is generally to approximately of theofrock mass. bearing capacity of the bolt after being installed initially. The pretension gives a 70% the ultimate reserving capacity of the bolt in case of additional load induced by displacement of the rock mass. faceplate drilled for tubes breather tube bolt shaft anchor nut wedge tape expansion shell grout injection tube Figure 1. Components of an expansion shell type mechanically anchored rock bolt with provision Figure 1. Components of an expansion shell type mechanically anchored rock bolt with provision for for grouting. grouting. Mechanically anchored rock bolts perform better in hard rocks but are not very effective in Mechanically anchored rock bolts perform better in hard rocks but are not very effective in soft soft rocks due to the large deformation and breakage of the rock in contact with the wedge grips. rocks due to the large deformation and breakage of the rock in contact with the wedge grips. This This type of bolt should be used in rock strata that has a uniaxial compressive strength of more type of bolt should be used in rock strata that has a uniaxial compressive strength of more than than 50 MPa [11]. The mechanically anchored rock bolts have several advantages in terms of low 50 MPa [11]. The mechanically anchored rock bolts have several advantages in terms of low cost, and cost, and rapid installation. However, their effectiveness can be reduced in corrosive environments, rapid installation. However, their effectiveness can be reduced in corrosive environments, where the where the corrosion of the rock bolt is the primary cause of rock bolt failure. In such case, grouting of corrosion of the rock bolt is the primary cause of rock bolt failure. In such case, grouting of the rock the rock bolts is used to protect the rock bolts from the corrosive environments. Another disadvantage bolts is used to protect the rock bolts from the corrosive environments. Another disadvantage of this of this type of rock bolt is that they will lose their load bearing capacity completely if any slip occurs type of rock bolt is that they will lose their load bearing capacity completely if any slip occurs or the or the bolt breaks. While this is not a problem for other types of rock bolts. Therefore, they are mainly bolt breaks. While this is not a problem for other types of rock bolts. Therefore, they are mainly used used for temporary reinforcement or in combination with later grouting or corrosion protection. for temporary reinforcement or in combination with later grouting or corrosion protection. 2.2. Friction Anchored Bolts 2.2. Friction Anchored Bolts Friction anchored rock bolts work by the frictional resistance generated from the bolt/rock Friction anchored rock bolts work by the frictional resistance generated from the bolt/rock interface along the whole bolt length [10]. Since the load transfer mechanism is dependent on the interface along the whole bolt length [10]. Since the load transfer mechanism is dependent on the friction force, this type of bolt does not require any important equipment such as the mechanical friction force, this type of bolt does not require any important equipment such as the mechanical interlocking device or grouting to transfer the load to the reinforcement. Based on the mode of interlocking device or grouting to transfer the load to the reinforcement. Based on the mode of operation, the frictional bolts can be grouped into two types: Swellex and Split Set. operation, the frictional bolts can be grouped into two types: Swellex and Split Set. The Swellex bolt, which was developed and marketed by Atlas Copco, consists of a tube which is The Swellex bolt, which was developed and marketed by Atlas Copco, consists of a tube which folded during the manufacturing process to create a smaller diameter unit. The installation procedure is folded during the manufacturing process to create a smaller diameter unit. The installation of Swellex bolts is shown in Figure 2. When the bolt is set in place in the borehole, the folded procedure of Swellex bolts is shown in Figure 2. When the bolt is set in place in the borehole, the bolt is expanded by hydraulic pressure of approximately 30 MPa, which produces a tight frictional folded bolt is expanded by hydraulic pressure of approximately 30 MPa, which produces a tight contact and mechanical interlocking at the bolt/rock interface [12]. Immediate support is obtained frictional contact and mechanical interlocking at the bolt/rock interface [12]. Immediate support is after installation. obtained after installation. The Split Set rock bolts were originally developed by James Scott and were commercialized by The Split Set rock bolts were originally developed by James Scott and were commercialized by Ingersoll-Rand Company [12]. The Split Set rock bolts rely solely on friction between the outer surface Ingersoll-Rand Company [12]. The Split Set rock bolts rely solely on friction between the outer surface of the bolt and the rock mass [13]. The Split Set rock bolts consist of a slotted, hollow, high-strength of the bolt and the rock mass [13]. The Split Set rock bolts consist of a slotted, hollow, high-strength steel tube and a faceplate. The bolt, with greater diameter than that of the borehole, is pushed into the steel tube and a faceplate. The bolt, with greater diameter than that of the borehole, is pushed into Sensors 2017,2017, 17, 776 Sensors 17, 776 4 of 424of 24 the slightly undersized hole. Therefore, a radial spring force is created by the compression of the slightly undersized hole.and Therefore, a radial spring force is created by interface the compression of the C-shaped C-shaped steel tube a tight frictional contact at the bolt/rock is generated. steel tube and a tight frictional contact at the bolt/rock interface is generated. Drill the hole Insert Swellex bolt Swellex Expand the bolt until preset pressure Installed Swellex bolt Figure 2. The installation of aof Swellex frictional anchored rockrock bolt.bolt. Figure 2. The installation a Swellex frictional anchored These frictional anchored rockhave bolts the advantages of rapid simplicity, rapid speed of These frictional anchored rock bolts thehave advantages of simplicity, speed of installation immediate supportimportant [14]. Another important property this typethey of bolt thattothey andinstallation immediateand support [14]. Another property of this type of of bolt is that areisable are able to large accommodate large rockHowever, deformation. their load bearing is [15]. low in accommodate rock deformation. theirHowever, load bearing capacity is low capacity in general general [15]. On the other hand, corrosion of these types of rock bolts is a major issue since the bolts On the other hand, corrosion of these types of rock bolts is a major issue since the bolts are directly are directly exposed toenvironments. the aggressiveTherefore, environments. Therefore, they be used in long-term exposed to the aggressive they cannot be used incannot long-term applications in applications in corrosive environments. corrosive environments. 2.3.2.3. Fully Grouted Rock Bolts Fully Grouted Rock Bolts TheThe working principle of fully grouted rock bolts is that the the whole length of the boltbolt is bonded working principle of fully grouted rock bolts is that whole length of the is bonded continuously to the rock mass through resin or cement. Therefore, it can be classified intointo twotwo types: continuously to the rock mass through resin or cement. Therefore, it can be classified types: resin-grouted rockrock boltsbolts and cement-grouted rock bolts of type bolt normally consists of three of resin-grouted and cement-grouted rock[16]. boltsThis [16].type This of bolt normally consists components: a reinforcing bar, an anchorage faceplate,faceplate, and the bonding surface ofsurface the three components: a reinforcing bar, an anchorage and the material. bonding The material. The reinforcing bar is generally a deformed ribbed profile to improve theimprove bondingthe efficiency between of the reinforcing bar is in generally in a or deformed or ribbed profile to bonding efficiency the between rebar andthe therebar bonding agent. Fully agent. grouted boltsgrouted can be advantageously used in long-term and and the bonding Fully bolts can be advantageously used in longsystematic applications as grouting agent protects the bolt from the corrosive underground waters. term and systematic applications as grouting agent protects the bolt from the corrosive underground The fully resin-grouted bolts are the most popular type of rock bolting system. A resin cartridge waters. containsThe a certain amount of resin and catalyst separate compartments. shownAinresin Figure 3a, fully resin-grouted bolts area the mostin popular type of rock boltingAs system. cartridge the contains cartridges are firstamount set in place in and the borehole then thecompartments. bolt shaft is rotated into in theFigure resin 3a, a certain of resin a catalystand in separate As shown cartridges. The rotation theinbolt breaks plastic and sheath of the the bolt cartridges then into mixes the cartridges are firstofset place in thethe borehole then shaft isand rotated thethe resin resin and catalyst together [12]. Two different resin cartridges are used together: the fast-setting resin cartridges. The rotation of the bolt breaks the plastic sheath of the cartridges and then mixes the resin cartridge which is placed further inside the borehole and the slow-setting one whichthe is placed behind and catalyst together [12]. Two different resin cartridges are used together: fast-setting resin the cartridge fast-setting one.isThe former provides setting before tensioning of bolt,iswhich which placed further inside instant the borehole and the slow-setting onethe which placedtakes behind only two to three minutes. latterprovides sets the bolt in place in just 30 min. The fast of which the resin the fast-setting one. TheThe former instant setting before tensioning of setting the bolt, takes bonding agent the fastThe installation compared to theincement-grouted only two to ensures three minutes. latter setsasthe bolt in place just 30 min. Therock fast bolts. settingHowever, of the resin in weak argillaceous rocks the or in highly fractured rocks, goodtobonding between therock bolt bolts. and the rock bonding agent ensures fast installation as compared the cement-grouted However, mass difficult to achieve. In or such cases, cement grout is considered despite it taking a longer timerock in is weak argillaceous rocks in highly fractured rocks, good bonding between the bolt and the to set. mass is difficult to achieve. In such cases, cement grout is considered despite it taking a longer time to set. Sensors 2017, 17,17, 776 Sensors 2017, 776 of 24 5 of524 Sensors 2017, 17, 776 (a) (a) 5 of 24 rebar rebar slow-setting resin cartridge slow-setting resin cartridge faceplate faceplate (b) (b) fast-setting resin cartridge fast-setting resin cartridge rebar rebar faceplate faceplate cement grout cement grout Figure 3. Fully grouted rock bolt: (a) fully resin-grouted rock bolt and (b) fully cement-grouted Figure 3. Fully grouted rock bolt: (a) fully resin-grouted rock bolt and (b) fully cement-grouted rock rock bolt. Figure bolt. 3. Fully grouted rock bolt: (a) fully resin-grouted rock bolt and (b) fully cement-grouted rock bolt. Groutingwith withcement cement is traditional wayway to provide bonding along along the fullthe Grouting is an aninexpensive inexpensiveand and traditional to provide bonding Grouting with cement is in anFigure inexpensive and traditional way to set provide bonding along thegrout full is length of the bolt. As shown 3b, when bolt the is set in place, the cement grout is pumped full length of the bolt. As shown in Figure 3b,the when bolt is in place, the cement length of the bolt. As shown in Figure 3b, when the bolt is set in place, the cement grout is pumped into the borehole through the hole in the rebar center or a plastic tube alongside the rebar. pumped into the borehole through the hole in the rebar center or a plastic tube alongside theThe rebar. into the boreholerock through in primary the center afor plastic alongside rebar. The to cement-grouted boltbolt isthe always the choice fororrock reinforcement when itthe comes weak The cement-grouted rock ishole always therebar primary choice rocktube reinforcement when ittocomes cement-grouted rock boltPortland is always the primary choice forapplications. rock reinforcement when it comes to weak or fractured strata. Portland cement is adequate for most The fully cement-grouted rock weak or fractured strata. cement is adequate for most applications. The fully cement-grouted or fractured strata. Portland cement is adequate for most applications. The fully cement-grouted rock bolts have the disadvantages of cement shrinkage which reduces the bonding strength, and longer rock bolts have the disadvantages of cement shrinkage which reduces the bonding strength, and longer bolts have the disadvantages of cement shrinkage which reduces the bonding strength, and longer setting time thecement cement[16,17]. [16,17]. setting time ofofthe setting time of the cement [16,17]. 2.4. InstrumentedRock RockBolts Bolts 2.4. Instrumented 2.4. Instrumented Rock Bolts Instrumentedrock rockbolts boltsare areaaspecial special type type of strain gages within Instrumented of bolts boltsthat thatare areinstrumented instrumentedwith with strain gages within Instrumented are a special typeforce of bolts instrumented with strain the bolt, which arerock usedbolts to monitor the axial andthat theare strain distribution along thegages lengthwithin the the bolt, which are used to monitor the axial force and the strain distribution along the length ofof the bolt. the bolt, are used to monitor the axial forcerock and the distribution the length of the bolt. As which illustrated in Figure 4, an instrumented boltstrain generally consistsalong of a bolt shaft, several As illustrated in Figure 4, an instrumented rock bolt generally consists of a bolt shaft, several spaced bolt. As strain illustrated Figure an instrumented rock bolt generally consists ofthe a bolt shaft, several spaced gagesinalong the4,axis of the bolt, and a portable readout unit for strain gages. The strain gages along the axis of the bolt, and a portable readout unit for the strain gages. The installation spaced strainofgages along the rock axis of the bolt, a portable readout unit for rock the strain The installation instrumented bolts is noand different to the conventional bolts.gages. It is very of instrumented rock bolts is no different to the conventional rock bolts. It is very important to ensure installation instrumented rock bolts is no to the the conventional rock ofbolts. It isbolt very important toofensure that all the strain gages aredifferent located within loaded portion the rock in that all the strain gages areall located within theare loaded portion of the the loaded rock bolt in order to obtain accurate important to ensure that the strain gages located within portion of the rock bolt in order to obtain accurate loading results. loading results. order to obtain accurate loading results. Figure 4. The illustration of an instrumented rock bolt. Figure 4. The illustration of an instrumented rock bolt. Figure 4. The illustration of an instrumented rock bolt. The instrumented rock bolts play an important role in providing useful warning information to The bolts an important important roleinA inproviding providing useful warning information Theinstrumented instrumented rock bolts play an role useful warning to to mining workers on therock impending collapse of the strata. proper arrangement of theinformation instrumented mining collapseof ofthe thestrata. strata.AAproper properarrangement arrangement instrumented miningworkers workerson onthe theimpending impending collapse of of thethe instrumented Sensors 2017, 17, 776 6 of 24 rock bolts will give the loading capacity distribution of the strata. Based on such information, a wider bolting system can be adopted while maintaining the safety requirements and thus reducing the equipment cost significantly. 3. Related Smart Sensors 3.1. Piezoelectric Sensors Piezoelectricity is the phenomenon that a piezoelectric material is able to convert mechanical energy into electrical energy and vice versa. In a direct manner, electric charges are generated when the piezoelectric material is mechanically stressed. Conversely, the geometry of the piezoelectric material will deform according to the applied electrical field. The direct effect of the piezoelectric material can be utilized in dynamic sensing applications. Furthermore, the converse effect can be used in actuation [18]. There are a few materials that possess the properties of piezoelectricity, including piezoelectric ceramics (Lead Zirconate Titanate, also known as PZT), piezoelectric polymers (Polyvinylidene Fluoride, denoted as PVDF) and piezoelectric ceramic/polymer composites, which are frequently used as piezoelectric actuators and sensors for structural health monitoring of various structures [19,20]. According to compact matrix notation [21], the coupled electromechanical constitutive equations of a linear piezoelectric material can be expressed as " D S # " = εT d dt s E #" E T # (1) where D and E are the electric displacement (3 × 1) (C/m2 ) and electric field (3 × 1) (V/m) respectively. S and T are the mechanical strain (6 × 1) and stress (6 × 1) (N/m2 ), d, ε T and s E are the piezoelectric strain constant (3 × 6) (C/N or m/V), dielectric permittivity (3 × 3) (Farad/m) and compliance constant (6 × 6) (m2 /N), respectively. When the mechanical stress/strain are in the x-direction and the electrical field/displacement are in the z-direction, the constitutive equations can be simplified as D3 = ε T33 E3 + d31 T1 E T +d E S1 = s11 1 31 3 (2) Various non-destructive testing (NDT) techniques based on piezoelectricity have been developed over the last decades, such as Lamb wave [22,23], electro-mechanical impedance (EMI) [24–26], guided ultrasonic waves [27], and acoustic emission (AE) [28,29]. Lamb waves are a form of elastic perturbation that can propagate in a solid plate with free boundaries, which can be excited by piezoelectric patches driven at a particular frequency. The time of flight, propagation velocity, amplitude and phase of Lamb waves can be utilized to locate, detect and quantify a damage in a plate structure. The electro-mechanical impedance technique measures the changes in the frequency response of the electrical impedance of the PZT due to the changes in the mechanical impedance of the host structure. Compared to a baseline measurement in pristine state, the peak frequency shift and amplitude change of the impedance spectra indicate the damage severity of the host structure. The guided ultrasonic waves technique exploits the waveguide geometry of the tested structure, such as planar and tubular structures. The guided ultrasonic waves are excited in this type of structure, which is then reflected from defects such as crack, delamination and corrosion. The location of the defects can be determined from the arrival time of the reflected waves. Unlike Lamb wave, electro-mechanical impedance and guided ultrasonic wave techniques, which belong to active NDT methods, the acoustic emission method is a passive technique. The acoustic emission technique relies on the stress waves generated from the rapid release of energy from a structure due to damage-related deformation. The descriptive parameters of the AE waves offer rich damage-related information, which can be used to characterize the location, source, and evolution of the damage. Among all Sensors 2017, 17, 776 7 of 24 these piezoelectric-based NDT methods, the guided ultrasonic waves are more suited for condition monitoring of rock bolts since rock bolts act as a waveguide by nature. Sensors 2017, 17, 776 Guided Ultrasonic Waves in a Cylinder 7 of 24 Guided Ultrasonic Waves in ain Cylinder Guided waves occur only plate-like or waveguide-like structures, such as plates and bars. Their energy is concentrated near the boundaries. Since they are confinedsuch in the waveguide, guided Guided waves occur only in plate-like or waveguide-like structures, as plates and bars. waves are energy able toispropagate over long Usually, theare guided waves arewaveguide, excited using a short Their concentrated near the distance. boundaries. Since they confined in the guided waves are able to In propagate over distance. Usually, the guided waves are excited usingvelocity a short is a duration toneburst. general, thelong guided waves are dispersive, and their traveling duration toneburst.Also, In general, the modes guided exist waves dispersive, and their traveling velocity is a function of frequency. multiple forare a specific waveguide. function of frequency. Also, multiple modes exist for a specific waveguide. The geometry of a steel bar embedded in solid medium is presented in Figure 5. There are three The geometry of a steel bar embedded in solid medium is presented in Figure 5. There are three modes in this cylindrical steel bar: the longitudinal modes (0, m), torsional modes T(0, m), and flexural modes in this cylindrical steel bar: the longitudinal modes (0, ), torsional modes T(0, ), and flexural modes F(n, m). Here, n and m are the circumferential order and modulus, respectively. The selection of modes ( , ). Here, and are the circumferential order and modulus, respectively. The selection a suitable mode for the application of ultrasonic guided waveswaves in NDT is very this selection of a suitable mode for the application of ultrasonic guided in NDT is important; very important; this can be made by examining the dispersion curves. The details of the procedure are described selection can be made by examining the dispersion curves. The details of the procedure are describedin the following [30,31]. In the guided wave NDT, the arrival time,time, amplitude, and velocity in thereferences following references [30,31]. In the guided wave NDT, the arrival amplitude, and velocityof the received waves canwaves be used defects/damage of the of the received canto becharacterize used to characterize defects/damage of waveguide. the waveguide. Figure 5. Geometry of a steel bar in solid medium. Figure 5. Geometry of a steel bar in solid medium. 3.2. Fiber Optic Sensors 3.2. Fiber Optic Sensors Fiber optic sensors are a category of sensors that use the optical fiber or the light traveling Fiber optic a category of sensors that use the optical the light traveling through through thesensors fiber asarethe sensing element. Properties of the lightfiber willorchange due to external the fiber as the sensing element. Properties of the lightand willelectric change due to experienced external perturbations perturbations such as strain, pressure, temperature currents by the fiber such as strain, and electric currents by the fiber optic. An optical optic.pressure, An opticaltemperature fiber sensor system typically consistsexperienced of a light source, a receiver, an optical fiber as fiber thesystem sensingtypically element, consists a modulator, signal processing unit. fiberfiber opticassensors convertelement, or sensor of a and lighta source, a receiver, an The optical the sensing encode these external perturbations into corresponding variations in the optical properties of the a modulator, and a signal processing unit. The fiber optic sensors convert or encode these external transmitted light, such as intensity, phase, wavelength, frequency of and Such perturbations into corresponding variations in the optical properties thepolarization transmitted[32]. light, such as variations are then demodulated by a dedicated demodulation system. Fiber optic sensors have intensity, phase, wavelength, frequency and polarization [32]. Such variations are then demodulated several distinctive advantages over conventional electrical sensors which include small size, high by a dedicated demodulation system. Fiber optic sensors have several distinctive advantages over sensitivity, corrosion resistance, immunity to electromagnetic interference, and ability to multiplex. conventional electrical sensors which include small size, high sensitivity, corrosion resistance, immunity Therefore, fiber optic sensors have been widely used in monitoring various engineering structures. to electromagnetic interference, andoptic ability to multiplex. Therefore, fiber optic sensors have been Among the various types of fiber sensors, the fiber Bragg grating (FBG) sensors and Brillouin widely usedtime in monitoring various engineering structures. Among fiberofoptic optical domain reflectometer (BOTDR) sensors have shown the the mostvarious promisetypes in theoffield sensors, the fiber Bragg grating (FBG) sensors and Brillouin optical time domain reflectometer (BOTDR) structural health monitoring. sensors have shown the most promise in the field of structural health monitoring. 3.2.1. FBG Sensors 3.2.1. FBGASensors FBG is produced by inscribing periodic and permanent modifications in the core refractive index the opticalby fiber axis [33]. periodic When a broadband light is launched throughinthe the A FBGalong is produced inscribing and permanent modifications thegratings, core refractive reflected Bragg wavelength follows the form index along the optical fiber axis [33]. When a broadband light is launched through the gratings, =2 (3) the reflected Bragg wavelength follows the form is the Bragg wavelength, is the effective refractive index of FBG and is the grating where period. The grating period, and thereforeλ Bthe = Bragg 2ne f f Λwavelength, are linear to both strain and (3) temperature. The relation between the relative Bragg wavelength shift and the axial strain and the where λ B is the Bragg wavelength, ne f f is effective refractive index of FBG and Λ is the grating temperature variation Δ is expressed as the follow period. The grating period, and therefore the Bragg wavelength, are linear to both strain and Sensors 2017, 17, 776 8 of 24 temperature. The relation between the relative Bragg wavelength shift and the axial strain ε and the temperature Sensors 2017, 17, 776 variation ∆T is expressed as follow 8 of 24 Δ ∆λ B = Cε ε + CT ∆T =λ B + (4) (4) where Cε and CT are where arestrain strainand andtemperature temperaturesensitivity sensitivitycoefficients, coefficients,respectively. respectively. As illustrated when a broadband lightlight passes through opticaloptical fiber grating, the portion As illustrated in inFigure Figure6, 6, when a broadband passes through fiber grating, the of the spectrum which equals to the Bragg wavelength of the FBG is reflected, and others can portion of the spectrum which equals to the Bragg wavelength of the FBG is reflected, and can pass through through the theFBG FBGwith withsmall smallattenuation. attenuation.In In this way, interrogation of FBG sensors pass this way, thethe interrogation of FBG sensors cancan be be easily multiplexed using the wavelength division multiplexed (WDM) technique to realize easily multiplexed using the wavelength division multiplexed (WDM) technique to realize a quasi-a quasi-distribution network distribution sensorsensor network [34]. [34]. Figure 6. Functioning principle of the FBG sensor. Figure 6. Functioning principle of the FBG sensor. 3.2.2. BOTDR Distributed Sensors 3.2.2. BOTDR Distributed Sensors Brillouin scattering is a phenomenon in which a light wave transmitted in an optical fiber is Brillouin scattering is awith phenomenon in which a light wave transmitted in an optical fiber is scattered by the interaction acoustic waves [35,36]. The frequency of the scattered Brillouin light scattered by the interaction with acoustic waves [35,36]. The frequency of the scattered Brillouin light is dependent on the strain and temperature of the optical fiber, which will shift from the frequency of is dependent on the strain and temperature of the optical will shift from the frequency the incident light. The Brillouin frequency shift v B is givenfiber, by thewhich following equation of the incident light. The Brillouin frequency shift is given by the following equation 2v = 2nv A (5) (5) = B λ where n isisthe thethe sound wave velocity andand λ is the of incident light. where therefractive refractiveindex, index,v A is is sound wave velocity is wavelength the wavelength of incident The Brillouin frequency shift isshift linearly proportional to the change strainoforstrain temperature, which is light. The Brillouin frequency is linearly proportional to the of change or temperature, expressed as follows which is expressed as follows v B (ε, T ) = v B0 (ε 0 , T0 ) + Cε (ε − ε 0 ) + CT ( T − T0 ) (6) (6) , =frequency + at strain − − , shift where v B (ε, T ) is the Brillouin ε+and temperature T; Cε and CT are the strain and temperature coefficients, respectively; T0 and ε 0 are the initial strain and initial temperature that , is the Brillouin frequency shift at strain and temperature ; and are the where correspond to the reference Brillouin frequency v B0 . Figure 7a shows the Brillouin scattering intensity strain and temperature coefficients, respectively; and are the initial strain and initial distribution at different frequencies along the optical fiber. Figure 7b shows the frequency shift of the temperature that correspond to the reference Brillouin frequency . Figure 7a shows the Brillouin Brillouin back scattering light at a specific location due to its corresponding strain, Figure 7c shows scattering intensity distribution at different frequencies along the optical fiber. Figure 7b shows the frequency shift of the Brillouin back scattering light at a specific location due to its corresponding strain, Figure 7c shows the Brillouin scattering intensity spectrum at a specific frequency along the optical fiber. BOTDR is very suitable for long-distance distributed strain sensing with a sensitivity of 5 με [37]. However, the spatial resolution is relatively low, about 1 m, and therefore this technique is not suitable for structural monitoring applications that require dense distribution of sensors. Sensors 2017, 17, 776 9 of 24 the Brillouin scattering intensity spectrum at a specific frequency along the optical fiber. BOTDR is very suitable for long-distance distributed strain sensing with a sensitivity of 5 µε [37]. However, the spatial resolution is relatively low, about 1 m, and therefore this technique is not suitable for Sensors 2017, 17, 776 9 of 24 structural monitoring applications that require dense distribution of sensors. Figure 7. Principle of the Brillouin Scattering-basedfiber fiberoptic opticmeasuring measuring technique: technique: (a) Figure 7. Principle of the Brillouin Scattering-based (a)The TheBrillouin Brillouin scattering spectrum an optical fiber; The Brillouin scattering at afrequency; specific scattering spectrum alongalong an optical fiber; (b) The(b) Brillouin scattering spectrumspectrum at a specific frequency; (c)scattering The Brillouin scattering at a specific location. (c) The Brillouin spectrum at aspectrum specific location. 4. Rock Monitoring Using Smart Sensors 4. Rock BoltBolt Monitoring Using Smart Sensors Monitoring 4.1. 4.1. LoadLoad Monitoring In order to ensure proper functioningofofrock rockbolts boltsand andthat that the the rock rock bolts In order to ensure thethe proper functioning bolts are arenot notsubjected subjected to excessive loading, it is important to monitor the load experienced by the rock bolts. to excessive loading, it is important to monitor the load experienced by the rock bolts. The Thethree three quantities of primary significance are the applied load at the rock bolts, the bolt head displacement, quantities of primary significance are the applied load at the rock bolts, the bolt head displacement, and the load distribution along the anchored length [1]. and the load distribution along the anchored length [1]. 4.1.1. Traditional Load Monitoring Methods 4.1.1. Traditional Load Monitoring Methods One traditional way to measure the rock bolt load was the use of electrical-resistance strain One traditional way to measure the rock bolt load was the use of electrical-resistance strain gages, which perform relatively well for short-term load measurement. However, the long-term gages, which perform relatively well for short-term load measurement. However, the long-term survivability of electrical-resistance strain gages was still an issue and the gages are prone to damage survivability of electrical-resistance strain gages was still an issue and the gages are prone to damage during and after installation. To compensate for the shortcoming of electrical-resistance strain gages, during and after installation. To compensate for the shortcoming of electrical-resistance strain gages, the vibrating-wire strain gages were developed and commercialized [1,38]. The operating principle the of vibrating-wire and commercialized operating principle vibrating-wirestrain straingages gageswere reliesdeveloped on the phenomenon in which the[1,38]. naturalThe vibration frequency of of vibrating-wire strain gages relies on the phenomenon in which the natural vibration frequency a wire changes with its tension. The vibrating-wire strain gages have good stability, long-term of areliability wire changes with its tension. The vibrating-wire strain gages have good stability, long-term and high accuracy and can either be surface-mounted on or be embedded into the structure. reliability and high and canthe either be surface-mounted on or be embedded the structure. Benmokrane et accuracy al. investigated performance of vibrating-wire strain gages into instrumented in Benmokrane et al. investigated the performance of vibrating-wire strain gages instrumented in grouted grouted anchors from the perspectives of the load transfer mechanism, the debonding process, creep anchors from and the perspectives of the load [1]. transfer mechanism, the debondingstrain process, creep behavior, long-term performance Compared to the vibrating-wire gages, thebehavior, metalstrainperformance gages have larger stretch capacity. Mitri and Marwan a rock bolt strain load andbased long-term [1]. Compared to theTherefore, vibrating-wire strain gages,devised the metal-based cellhave by placing a metal strain gage insideMitri the bolt via adevised small drilled holeload in its center, and gages larger stretch capacity. Therefore, andhead Marwan a rock bolt cell by placing implemented such techniques practical [39,40]. Mitri later introduced an improved a metal strain gage inside the boltinhead via a application small drilled hole in its center, and implemented such rock bolt load cell based on the concept of the coupler load cell, which has improved performance in terms of measuring the ultimate strength of the rock bolt, shipping, and installation [38]. Figure 8 shows the coupler load cell concept and the photo of the load cell. Sensors 2017, 17, 776 10 of 24 techniques in practical application [39,40]. Mitri later introduced an improved rock bolt load cell based on the concept of the coupler load cell, which has improved performance in terms of measuring the ultimate strength of the rock bolt, shipping, and installation [38]. Figure 8 shows the coupler load cell concept and photo of the load cell. Sensors 2017,the 17, 776 10 of 24 Sensors 2017, 17, 776 10 of 24 (a) (b) Figure 8. (a) The coupler load cell design concept; (b) photo of the coupler load cell [38]. Figure 8. (a) The coupler (a) load cell design concept; (b) photo of the (b)coupler load cell [38]. 4.1.2. Load Monitoring on FBG Figure 8. (a) Based The coupler loadSensors cell design concept; (b) photo of the coupler load cell [38]. 4.1.2. Load Monitoring Based on FBG Sensors Most of the rock bolts on the market are made of steel, but a small portion of rock bolts are made 4.1.2. Load Based FBGfiber Sensors of composite materials ason glass polymer carbon Most of theMonitoring rock boltssuch on the market arereinforced made of steel, but(GFRP) a smalland portion offiber rockreinforced bolts are made polymer (CFRP). Embedding the fiber optic sensors inside the composite materials is very effective of composite fiberare reinforced polymer (GFRP) andofcarbon fiber Mostmaterials of the rocksuch bolts as on glass the market made of steel, but a small portion rock bolts arereinforced made in transferring strain and protecting the fragile optical fiber from mechanical damage. Frank et effective al. of composite materials such asfiber glassoptic fiber reinforced polymer and materials carbon fiber polymer (CFRP). Embedding the sensors inside the (GFRP) composite is reinforced very fabricated GFRP rock bolts instrumented with FBG sensors by embedding the FBG sensors in the polymer (CFRP). the fiber sensors inside thefrom composite materials is very effective in transferring strain Embedding and protecting theoptic fragile optical fiber mechanical damage. Frank et al. GFRP rock bolts strain duringand theprotecting pultrusionthe process [41]. The fiber tensile tests indicated damage. that the embedded in transferring fragile optical from mechanical Frank et al. fabricated GFRP rock bolts instrumented with FBG sensors by embedding the FBG sensors in the GFRP FBG sensorsGFRP were rock able to survive a high strain 1.5%. The GFRP rock boltsthe equipped with in FBG fabricated bolts instrumented with of FBG sensors by embedding FBG sensors rock bolts during the pultrusion process [41]. The tensile tests indicated that the embedded FBG the sensors sensors were bolts installed in athe tunnel near Sargans, for long-term load monitoring [42,43]. GFRP rock during pultrusion processSwitzerland [41]. The tensile tests indicated that the embedded wereThe able to survivescheme a highofstrain of 1.5%. The GFRP rock bolts bolts in equipped with sensors were the FBG-equipped rock a tunnel and FBG the one FBGinstallation sensors were able to survive a high strainGFRP of 1.5%. The GFRP rock bolts equipped withyear FBG installed in a tunnel near Sargans, Switzerland for Switzerland long-term load monitoring [42,43]. installation measurements shown TheSargans, collected strain information along the rock boltsThe reveal the sensors were are installed inina Figure tunnel 9. near for long-term load monitoring [42,43]. scheme themovement FBG-equipped GFRP rock bolts in a GFRP tunnelrock and the one year measurements shown long-term of theof rock and allow operators to bolts take the precaution. Theofinstallation scheme themasses FBG-equipped in necessary a tunnel and the oneare year in Figure 9. The collected strain information along thestrain rock information bolts revealalong the long-term movement of the measurements are shown in Figure 9. The collected the rock bolts reveal the rock masses and allow operators to masses take the necessary precaution. long-term movement of the rock and allow operators to take the necessary precaution. (a) (b) Figure 9. (a) Installation of GFRP rock bolts equipped with FBG sensors; (b) one year observation of rock movement in the (a) tunnel with the three installed GFRP sensors: wire(b)A51 (diamonds) and rockbolts (squares) and C74 (dots) Figure 9.C612 (a) Installation of GFRP rock [43]. bolts equipped with FBG sensors; (b) one year observation of Figure 9. (a) Installation of GFRP rock bolts equipped with FBG sensors; (b) one year observation of rock movement in the tunnel with the three installed GFRP sensors: wire A51 (diamonds) and rockFor movement in the tunnel with the three installed GFRP sensors: wire A51 (diamonds) and rockbolts steel rock however, strain rockbolts C612bolts, (squares) and C74the (dots) [43].can go up to 20%. A direct mounting of FBG sensors along bolt shaft the sensor under loading condition. Schroeck et al. devised a C612 the (squares) and can C74easily (dots)damage [43]. specialFor arrangement the however, FBG sensors ordercan to measure [44]. Inoftheir steel rock of bolts, theinstrain go up tolarge 20%.relative A directstrain mounting FBGdesign, sensors they found a neutral lineeasily on thedamage cylinder along which the elongation and contraction effects a along the bolt shaft can theshell, sensor under loading condition. Schroeck et al. devised special arrangement of the FBG sensors in order to measure large relative strain [44]. In their design, they found a neutral line on the cylinder shell, along which the elongation and contraction effects Sensors 2017, 17, 776 11 of 24 For steel rock bolts, however, the strain can go up to 20%. A direct mounting of FBG sensors along the bolt shaft can easily damage the sensor under loading condition. Schroeck et al. devised a special arrangement of the FBG sensors in order to measure large relative strain [44]. In their design, Sensors 2017, 17, 776 11 of 24 Sensorsfound 2017, 17, 11 of 24 they a 776 neutral line on the cylinder shell, along which the elongation and contraction effects cancel out each other. other. A FBG FBG sensor sensor bonded on the rock bolt bolt in in aa small small inclination inclination from the the neutral neutral cancel out each other. A FBG sensor bonded on the rock bolt in a small inclination from the neutral angle angle will give a predictable predictable ratio ratio to the elongation elongation of the rock rock bolt. bolt. Three FBG sensors were installed angle a predictable ratio to the elongation the rock bolt. Three FBG sensors were ◦ will ◦ give 40 ◦ at direction ofof the bolt to yield strain transfer ratios of −installed 15%, 0% at 17 17°,, 29 29° and and 40°totothe thecircumferential circumferential direction of the bolt to yield strain transfer ratios of −15%, at 17°, 29° and 40° to the circumferential direction of the bolt to yield strain transfer ratios of −15%, and +15% withwith respect to thetostrain of theof bolt, The Bragg change and applied 0% and +15% respect the strain therespectively. bolt, respectively. Thewavelength Bragg wavelength change and 0% and +15%the with respect tocompressed the strain ofsensor the bolt, The(29 Bragg wavelength change(40 and ◦) strain versus load for (17◦respectively. ), neutral sensor and elongated applied strain versus thethe load for the compressed sensor (17°), neutral◦ )sensor (29°) andsensor elongated applied strain versus the load for the compressed sensor (17°), neutral sensor (29°) and elongated are illustrated Figure 10.inInFigure this inclination it ismethod, feasibleittoismeasure themeasure large elongation sensor (40°) areinillustrated 10. In thismethod, inclination feasible to the large sensor (40°) are illustrated in Figure 10. In this inclination method, it is feasible to measure the large of steel rockofbolts breaking thebreaking FBG sensors. Moerman al. applied FBG sensors on elongation steelwithout rock bolts without the FBG sensors.etMoerman et the al. applied the FBG elongation of steel rock bolts without breaking the FBG sensors. Moerman et to al.measure applied the the force FBG the loadon cell, waswhich placed between bearing plate and anchorage plate sensors thewhich load cell, was placedthe between the bearing plate and anchorage plate to measure sensors on the load cell, which was placed between the bearing and platethe to measure in ground Each load cell was equipped with plate three FBGanchorage sensors, and cell thethe force in theanchor ground[45]. anchor [45]. Each load cell was equipped with three FBG sensors, andload the load the force in the ground anchor [45]. Each load cell was equipped with three FBG sensors, and the load was calibrated to have linearlinear response and an accuracy of 3.5of kN. load cells cell was calibrated to have response and an accuracy 3.5The kN.FBG-equipped The FBG-equipped loadwere cells cell was calibrated to have linear response and anmonitoring. accuracy ofFigure 3.5 kN. The FBG-equipped load cells installed in a quay wall for long-term anchor force 11 shows the FBG-instrumented were installed in a quay wall for long-term anchor force monitoring. Figure 11 shows the FBGwerecell. installed in12ashows quay the wallanchor for long-term anchor force monitoring. Figure 11 shows the FBGload Figure forces a 15-month period. instrumented load cell. Figure 12 shows the over anchor forces over a 15-month period. instrumented load cell. Figure 12 shows the anchor forces over a 15-month period. (a) (a) (b) (b) (c) (c) Figure 10. Bragg wavelength change and applied strain vs.vs. load for (a) (a) compressed sensor (17°), (b) ◦ ); Figure Braggwavelength wavelengthchange changeand andapplied appliedstrain strainvs. load compressed sensor (17(b) Figure 10. 10. Bragg load forfor (a) compressed sensor (17°), neutral sensor (29°) and (c) elongated sensor (40°) [44]. ◦ ◦ (b) neutral sensor (29and ) and (c) elongated sensor (40 ) [44]. neutral sensor (29°) (c) elongated sensor (40°) [44]. (a) (a) (b) (b) Figure 11. (a) The FBG instrumented load cell; (b) the load cell is placed in the quay wall [45]. Figure 11. (a) load cell; cell; (b) (b) the the load load cell cell is is placed placed in in the the quay quay wall wall [45]. [45]. Figure 11. (a) The The FBG FBG instrumented instrumented load Ho et al. instrumented the FBG sensor on the load bearing plate to measure the rock bolt axial Ho et al. instrumented the FBG sensor on the load bearing plate to measure the rock bolt axial load Ho [46].etFigure 13 shows the anchor instrumented with the and al. instrumented theload FBGmeasuring sensor on the loadplate bearing plate to measure theFBG rocksensor bolt axial load [46]. Figure 13 shows the load measuring anchor plate instrumented with the FBG sensor and the representative testing results are shown in Figure 14. Such a method ensured that the FBG sensor load [46]. Figure 13 shows the load measuring anchor plate instrumented with the FBG sensor and the representative testing results are shown in Figure 14. Such a method ensured that the FBG sensor wasrepresentative not over-strained. Other applications sensors in load monitoring include monitoring the the testing results are shownofinFBG Figure 14. Such a method ensured that the FBG sensor was not over-strained. Other applications of FBG sensors in load monitoring include monitoring the axialnot stress of rock boltsOther during the subway construction the testing model [47] and was over-strained. applications of tunnel FBG sensors in loadusing monitoring include monitoring axial stress of rock bolts during the subway tunnel construction using the testing model [47] and investigating the load transfer mechanism of the ground anchor and tensile force distribution the axial stress of rock bolts during the subway tunnel construction using the testing model [47]along and investigating the load transfer mechanism of the ground anchor and tensile force distribution along the tendon [48]. investigating the load transfer mechanism of the ground anchor and tensile force distribution along the tendon [48]. the tendon [48]. Sensors 2017, 2017, 17, 17, 776 776 Sensors Sensors Sensors 2017, 17, 776 12 of of 24 24 12 12 12 of of 24 24 Figure 12. Overview of the monitoring results during a period of more than 1 year after installation Figure monitoring results during period more than 11 year after installation Figure than 1 year after installation of Figure 12. 12. Overview Overview of of the the monitoring monitoringresults resultsduring duringaaaperiod periodofof ofmore more than year after installation of the ground anchors [45]. of the ground anchors [45]. the ground anchors [45]. of the ground anchors [45]. Figure 13. The load measuring anchor plate using an FBG sensor. Note: the circle indicates the location Figure Figure 13. The Theload loadmeasuring measuringanchor anchor plate plate using using an anFBG FBGsensor. sensor. Note: Note: the thecircle circleindicates indicates the the location location Figure 13. 13. The load measuring anchor plate using an FBG sensor. Note: the circle indicates the location of the FBG strain sensor [46]. of the of the FBG strain sensor [46]. of the FBG strain sensor [46]. (a) (a) (a) (b) (b) (b) Figure 14. 14. FBG test in in which which the the plate plate was was cyclically cyclically loaded loaded Figure FBG signal signal for for the the nondestructive nondestructive compression compression test Figure Figure 14. 14. FBG FBG signal signal for for the the nondestructive nondestructive compression compression test test in in which which the the plate plate was was cyclically cyclically loaded loaded from 00 to to 75 75 kN: kN: (a) (a) Strain; Strain; (b) (b) Force Force [46]. [46]. from from from 00 to to 75 75 kN: kN: (a) (a) Strain; Strain; (b) (b) Force Force [46]. [46]. Sensors 2017, 17, 776 Sensors 2017, 17, 776 13 of 24 13 of 24 4.1.3. Load Load Monitoring Monitoring Based Based on on Distributed Distributed Brillouin Brillouin Sensing Sensing 4.1.3. Unlike the the quasi-distributed quasi-distributed FBG FBG sensors, sensors, the the optical optical fiber fiber Brillouin Brillouin scattering scattering sensing sensing technique technique Unlike is truly distributed, which can be advantageously used to measure the stress distribution along the the is truly distributed, which can be advantageously used to measure the stress distribution along rock bolt. examined thethe Brillouin optical timetime domain analysis (BOTDA) optical fiber rock bolt. Iten Itenand andPuzrin Puzrin examined Brillouin optical domain analysis (BOTDA) optical distributed sensing technique in assessing the stress distribution along ground anchors [49]. Three fiber distributed sensing technique in assessing the stress distribution along ground anchors [49]. different methods of fiber opticoptic sensor integration into steel tendon—external Three different methods of fiber sensor integration into steel tendon—externallongitudinal longitudinal trench, trench, internal integration, and helix integration—were investigated. Among these methods, trench and internal integration, and helix integration—were investigated. Among these methods, trench and internal integration methods were more suited for distributed stress monitoring, and therefore they internal integration methods were more suited for distributed stress monitoring, and therefore were were applied in a wall an of excavation pit forpit field The load measured by this they applied in a of wall an excavation fortesting. field testing. Thedistribution load distribution measured technique along the tendon for different load steps is shown in Figure 15. The load distribution by this technique along the tendon for different load steps is shown in Figure 15. Theunder load different pullout forces was clearly observed the Brillouin distributed technique. More recently, distribution under different pullout forces using was clearly observed using the Brillouin distributed Moffat et al.More experimentally tested et theal.BOTDR techniquetested for rock loading conditionfor monitoring technique. recently, Moffat experimentally thebolt BOTDR technique rock bolt [50]. loading condition monitoring [50]. Figure 15. Load distribution measured by the Brillouin scattering sensing technique at different load steps [49]. 4.2. Corrosion Corrosion Monitoring Monitoring 4.2. Corrosion is is aa process process involving involving the the physical physical alternation alternation of of aa material material from from aa chemical chemical reaction reaction Corrosion in the the corrosive corrosive environments environments which which often often leads leads to to the the reduction reduction of of mechanical mechanical properties properties of of the the in material. Steel very likely likely to to be be material. Steel rock rock bolts bolts are are particularly particularly susceptible susceptible to to corrosion corrosion since since they they are are very exposed to the corrosive underground water. The rate of steel rock bolt corrosion is dependent on exposed to the corrosive underground water. The rate of steel rock bolt corrosion is dependent on the ground ground water water composition, composition, flow the flow rate, rate, water water pH pH value, value, temperature, temperature, humidity, humidity, surface surface condition, condition, presence of corrosion inhibitors, applied stresses, and any hydrogen sulphide concentrations presence of corrosion inhibitors, applied stresses, and any hydrogen sulphide concentrations [51,52]. [51,52]. Stress corrosion corrosion cracking cracking (SCC) (SCC) and and pitting pitting corrosion corrosion of of rock rock bolts bolts constituted constituted the the major major cause cause of of Stress prematurefailure failureofofrock rock bolts in corrosive environments, where SCC accounted forof63% of the premature bolts in corrosive environments, where SCC accounted for 63% the broken broken bolts and localized pitting corrosion represented 30% [53]. SCC results from the combined bolts and localized pitting corrosion represented 30% [53]. SCC results from the combined effects effects high tensile stress and corrosive environment the susceptible will in result of highof tensile stress and corrosive environment on the on susceptible metals,metals, which which will result the in the progressive development and growth ofcracks brittle on cracks on the surface of the[54]. metal [54]. Localized progressive development and growth of brittle the surface of the metal Localized pitting pitting corrosion is marked by the development of defined sharplyholes, defined or ‘pits’, which result from corrosion is marked by the development of sharply or holes, ‘pits’, which result from localized localized loss accelerated by the of presence a small a large[52]. cathode Rock bolt metal lossmetal accelerated by the presence a small of anode andanode a largeand cathode Rock [52]. bolt corrosion corrosion reduces the load bearing capacity and life expectancy of ground support systems, reduces the load bearing capacity and life expectancy of ground support systems, and thereforeand the therefore theand monitoring and determination of rock bolt is an urgent task. monitoring determination of rock bolt corrosion is ancorrosion urgent task. Electrochemical-based corrosion corrosion measuring measuring methods, methods, such such as as open open circuit circuit potential potential (OCP) (OCP) and and Electrochemical-based electrochemical impedance spectroscopy, are the traditional ways to measure corrosion of metals. electrochemical impedance spectroscopy, are the traditional ways to measure corrosion of metals. Spearing et et al. al. [55] [55] used to determine potential of of rock Spearing used the the OCP OCP measurement measurement technique technique to determine the the corrosion corrosion potential rock bolts. As shown in Figure 16, the results showed that a more negative OCP value can indicate the possibility of the presence of corrosion. However, such a method only provides qualitative results. Sensors 2017, 17, 776 14 of 24 bolts. As shown in Figure 16, the results showed that a more negative OCP value can indicate the Sensors 2017, 17, 776 presence of corrosion. However, such a method only provides qualitative results. 14 of 24 possibility of the Figure 16. Tefel plot for a test steel sample [55]. Figure 16. Tefel plot for a test steel sample [55]. In order order to to detect detect SCC, SCC, Craig Craig et et al. al. [53] [53] utilized utilized the the ultrasonic ultrasonic crack detector on rock rock bolts bolts taken taken from aa mine mine site. site. A peak will appear in the received signals if there are any any signal signal reflections reflections from from cracks or the the end end of of the the bolt. bolt. The load tests indicated that the bolts with more severe SCC SCC presented presented stronger reflection reflection signals. signals. stronger On the On thatthat voluminous corrosion products will exert expansive stress on the surrounding theaccount account voluminous corrosion products will exert expansive stress on the rock mass, Wei et mass, al. [56] proposed method toa monitor rock bolt corrosion in an early by surrounding rock Wei et al. [56]a proposed method to monitor rock bolt corrosion instage an early stage by measuring the corrosion-induced strain using a fiber-optic Michelson interferometer. Two measuring the corrosion-induced strain using a fiber-optic Michelson interferometer. Two schemes of winding on the rock werebolt tested: one directly fiber on rock schemes of optical windingfiber optical fiber on bolt the rock were tested: onewound directlythe wound thethe fiber onbolt the and with one, a mortar placed between fiber and rock rockanother bolt andone, another withcushion, a mortarwas cushion, was placedthe between the the fiber andbolt. the The rocklatter bolt. scheme showed more showed uniform strain underdevelopment accelerated corrosion as shown The latter scheme more development uniform strain under experiments, accelerated corrosion in Figure 17. as The test results demonstrated effectiveness of thethe proposed sensing technique in experiments, shown in Figure 17. The testthe results demonstrated effectiveness of the proposed sensing technique in corrosion monitoring bolt stage. corrosion in an early stage. monitoring rock bolt in rock an early Figure 17. 17. The The results results from from the the sensor sensor in in R–C–O–C R–C–O–C configuration. configuration. (a) (a) The The uncompensated uncompensated results results Figure without the reference fiber; (b) The results after being compensated by the reference sensing without the reference fiber; (b) The results after being compensated by the reference sensing fiber.fiber. [56]. [56]. Sensors2017, 2017,17, 17,776 776 Sensors 15of of24 24 15 4.3. Grout Quality Testing 4.3. Grout Quality Testing The grouted rock bolts, either concrete grouted or resin grouted, account for the majority of the rockThe bolts. For grouted rockeither bolts, concrete the groutgrouted qualityor determines the anchorage strength of theof bolts. grouted rock bolts, resin grouted, account for the majority the The bolts. assessment and control of thethe grout quality is adetermines challengingthe issue. The very traditional to rock For grouted rock bolts, grout quality anchorage strength of theway bolts. determine the grout qualityofisthe by grout the pull-out the over-coring test, which are considered The assessment and control qualitytest is a and challenging issue. The very traditional way to destructivethe and time-consuming [8,57]. Whentest ultrasonic are introduced of determine grout quality is by the pull-out and the waves over-coring test, whichin arestructures considered slenderness and suchtime-consuming as rock bolts, guided excited. The useare of guided ultrasonic waves for destructive [8,57].waves Whenare ultrasonic waves introduced in structures of nondestructive is emerging as a new researchThe initiative in rock ultrasonic bolt testing and for has slenderness suchmonitoring as rock bolts, guided waves are excited. use of guided waves attracted substantial research interestasover theresearch last two decades Beard and [31] nondestructive monitoring is emerging a new initiative in [31,58–61]. rock bolt testing and hasLowe attracted pioneered the application the guided waves in the non-destructive of rock bolts. substantial research interestofover the last ultrasonic two decades [31,58–61]. Beard and Lowetesting [31] pioneered the Due to the dispersive nature of the ultrasonic they systematically selection ofthe the application of the guided ultrasonic waves inwaves, the non-destructive testingstudied of rockthe bolts. Due to suitable test frequencies and identified that thesystematically fundamental longitudinal L(0, 1) mode more dispersive nature of the ultrasonic waves, they studied the selection of thewas suitable suited for rock and boltidentified testing. Later on, fundamental two researchlongitudinal groups, oneL(0, from Dalhousie University test frequencies that the 1) mode was more suited and for another fromLater Korea were actively to this research fieldand in recent years. rock bolt one testing. on,University, two research groups, onedevoted from Dalhousie University another one from researchwere group at Dalhousie University successively the effects of grout strength KoreaThe University, actively devoted to this research field inexamined recent years. [58,60], groutedgroup length [62], and missing grout [61]successively on the behavior of the ultrasonic guided Thethe research at Dalhousie University examined the effects of waves grout in rock bolts. The of the guided ultrasonic waves rock bolt testing consisted of a strength [58,60], theinstrumentation grouted length [62], and missing grout [61] on thefor behavior of the ultrasonic guided function generator andinstrumentation data acquisition piezoelectric transducers asbolt the testing transmitter and waves in rock bolts. The of device; the guided ultrasonic waves for rock consisted receiver; a signal amplifier and acquisition personal computer. An exampletransducers of the equipment setup for of a function generator and data device; piezoelectric as the transmitter transmission-through shown in Figure 18a. In order to avoid the complexity of multiplesetup modesfor at and receiver; a signal is amplifier and personal computer. An example of the equipment higher frequencies and simplify data interpretation, L(0, the 1) mode of low of frequencies less than transmission-through is to shown in Figure 18a. In order tothe avoid complexity multiple modes at 100 kHz were usually The group velocity andthe attenuation of the guided ultrasonic higher frequencies and selected. to simplify data interpretation, L(0, 1) mode of low frequencies lesswaves than were the most important characteristics to describe the grout of quality. Theyultrasonic have concluded that 100 kHz were usually selected. The group velocity and attenuation the guided waves were higher quality, either longer curing time of thequality. grout or higher strength the the mostgrout important characteristics to describe the grout They havecompressive concluded that higher of grout grout, resulted in lower group in grouted bolts and higher attenuation the waves. quality, either longer curing timevelocity of the grout or higher compressive strength of theof grout, resultedThe in representative results are shown in Figure 19. With the obtained information on the attenuation and lower group velocity in grouted bolts and higher attenuation of the waves. The representative results group velocity of the19. guided waves, grout quality the defective bolts can thus be are shown in Figure With ultrasonic the obtained information on theand attenuation and rock group velocity of the detected. guided ultrasonic waves, grout quality and the defective rock bolts can thus be detected. Thetransmission-through transmission-throughsetup setupwas wasgenerally generallynot notpractical practicalin inthe thefield fieldsince sinceonly onlyone oneend endof ofthe the The boltisisexposed exposedfor fortesting. testing. Therefore, they conducted similar using the transmission-echo-offbolt Therefore, they conducted similar teststests using the transmission-echo-off-path path setup, as shown in Figure 18bThe [63]. Thesetup new was setup was shown to be to receive meaningful setup, as shown in Figure 18b [63]. new shown to be able to able receive meaningful results results to determine the attenuation andvelocity. group velocity. to determine the attenuation and group (a) (b) Figure 18. Equipment setup for the rock bolt test: (a) transmission-through setup [62], (b) Figure 18. Equipment setup for the rock bolt test: (a) transmission-through setup [62]; transmission-echo-off-path setup [63]. (b) transmission-echo-off-path setup [63]. The research group at Korea University also successively conducted several investigations on The research group at Korea University also successively conducted several investigations on the non-destructive evaluation of rock bolt integrity using guided ultrasonic waves, particularly on the non-destructive evaluation of rock bolt integrity using guided ultrasonic waves, particularly on the non-grouted ratio or defect ratio of the rock bolt [64–67]. A typical experimental setup of the rock the non-grouted ratio or defect ratio of the rock bolt [64–67]. A typical experimental setup of the bolt integrity test is shown in Figure 20. Experiments with different defect ratios for grouted non- Sensors 2017, 17, 776 16 of 24 rock Sensors bolt integrity 2017, 17, 776test is shown in Figure 20. Experiments with different defect ratios for16grouted of 24 non-embedded rock were Sensors 2017, 17, 776 bolts, and for rock bolts embedded into a concrete block and rock mass 16 of 24 embedded rock bolts, and for rock bolts embedded into a concrete block and rock mass were carried carried out. They analyzed the signals in the frequency domain using the Fourier transform and in embedded rockdomain bolts, for rock embedded into a concrete block and rock mass carried out. They analyzed the and signals inwavelet thebolts frequency domain using Fourier transform andwere in the timethe time-frequency using transform based onthe a Gabor wavelet. From the frequency out. Theydomain analyzed the signals in transform the frequency domain using the Fourier transform and in the timefrequency using wavelet based on a Gabor wavelet. From the frequency domain domain analysis, they found that a portion of high frequency content increases with the increase of the frequency domain based oncontent a Gabor wavelet.with From frequency domain analysis, they foundusing that awavelet portion transform of high frequency increases thethe increase of the defect defect ratio. The group velocity and phase velocity of the waves were calculated from the peak values analysis, they found that a portion of high frequency content increases with the increase of the defect ratio. The group velocity and phase velocity of the waves were calculated from the peak values in the in the ratio. time-frequency domain analysis. Similar to findings from the from researchpeak group at Dalhousie The groupdomain velocity and phaseSimilar velocity thethe waves were calculated values in the time-frequency analysis. toofthe findings from the researchthe group at Dalhousie University, this research group concluded that the velocities of the guided ultrasonic waves increased time-frequency domain analysis. Similar to the findings from the research group at Dalhousie University, this research group concluded that the velocities of the guided ultrasonic waves increased withwith the increase in research the defect ratio ininallallthree conditions, namely non-embedded rock bolts, University, this group concluded that velocities of the guided ultrasonic waves increased the increase in the defect ratio threethe conditions, namely non-embedded rock bolts, rockrock boltsbolts embedded in concrete columns, and rock bolts embedded in a rock mass. The representative withembedded the increase in the defect ratio in all three conditions, namely non-embedded rock bolts, rock in concrete columns, and rock bolts embedded in a rock mass. The representative bolts embedded in concrete results are shown in Figure 21.21.columns, and rock bolts embedded in a rock mass. The representative results are shown in Figure results are shown in Figure 21. (a) (a) (b) (b) Figure 19. (a) Variation of amplitude ratio with grout compressive strength at different wave FigureFigure 19. (a) of of amplitude compressivestrength strength different wave 19. Variation (a) Variation amplituderatio ratiowith with grout grout compressive at at different wave frequencies; (b) Variation of average group velocity with grout compressive strength [60]. frequencies; (b) Variation of average group velocitywith withgrout grout compressive compressive strength [60]. frequencies; (b) Variation of average group velocity strength [60]. Figure 20.20. Schematic diagram bolt integritysystem system [66]. Figure 20.Schematic Schematic diagramof ofthe therock rock bolt bolt integrity [66]. Figure diagram of the rock [66]. Thereflection reflection method, whichboth boththe thepiezoelectric piezoelectric transmitter transmitter andand receiver were installed at method, which both the receiver werewere installed at The The reflection method, ininin which piezoelectric transmitter receiver installed thefree freeend endofofthe thebolt, bolt,was wasalso alsoexamined examined for for practical practical application application [67]. It is worth the worth noting noting that that for for at the free end of the bolt, was also examined for practical application [67]. It is worth noting that thecase caseofofrock rockbolts boltsembedded embeddedin inaarock rockmass, mass,the thepiezoelectric piezoelectric transducer could the could not not generate generatestrong strong for the case of rock bolts embedded in a rock mass, the piezoelectric transducer could not generate guidedwaves. waves.The Thehammer hammerimpact impact with with aa center center punch punch method method was adopted guided adopted to to produce produce strong strong strongreflected guided waves. The hammer impact with a center method wasmethod adopted to produce strong guidedwaves. waves. Therefore, suggested that punch the hammer hammer reflected guided Therefore, ititisissuggested that the impact method is is more more practical practical reflected guidedthe waves. Therefore, itfield is suggested that the hammer impact method is more practical to generate the guided wavesininfield tests. totogenerate guided waves tests. generate the guided waves in field tests. Sensors 2017, Sensors 2017, 17,17, 776776 Sensors 2017, 17, 776 of 24 17 17 of 24 17 of 24 Figure 21. Velocity of guided ultrasonic waves versus the defect ratio (DR) for non-embedded rock Figure Figure21. 21. Velocity Velocityof ofguided guidedultrasonic ultrasonicwaves waves versus versus the thedefect defect ratio ratio (DR) (DR) for fornon-embedded non-embedded rock rock bolts, rock bolts embedded in concrete and rock bolts embedded in rock [65]. Note: Velocity of free bolts, inin concrete and rock bolts embedded in rock [65].[65]. Note:Note: Velocity of freeofsteel bolts,rock rockbolts boltsembedded embedded concrete and rock bolts embedded in rock Velocity free steel bar VS = 4955 m/s; velocity of cement mortar VM = 3336 m/s; velocity of concrete block VC = 3290 bar V = 4955 m/s; velocity of cement mortar V = 3336 m/s; velocity of concrete block V = 3290 m/s; S M C steel bar VS = 4955 m/s; velocity of cement mortar VM = 3336 m/s; velocity of concrete block VC = 3290 m/s; velocity of rock mass VR 2700 m/s. velocity of rock VR ≥ V2700 m/s.m/s. m/s; velocity ofmass rock mass R 2700 4.4. Delamination Monitoring for Grouted Rock Bolts 4.4. 4.4. Delamination Delamination Monitoring Monitoring for for Grouted GroutedRock RockBolts Bolts Apart from the grout quality monitoring and control, the amount of delamination between the Apart the grout grout quality qualitymonitoring monitoringand andcontrol, control,the the amount delamination between Apart from from the amount of of delamination between the rock bolt and the grout is critical in evaluating the anchorage strength of the rock bolt system. The the grout is critical in evaluating the anchorage strength of rock the rock system. rockrock boltbolt andand the the grout is critical in evaluating the anchorage strength of the bolt bolt system. The delamination between the bolt and the grout means a weak bonding condition. He et al. [68] The delamination between groutmeans meansa aweak weakbonding bonding condition. condition. He He et et al. delamination between the the boltbolt andand thethe grout al. [68] [68] investigated the propagation of guided ultrasonic waves in a rock bolt system theoretically and investigated investigated the the propagation propagation of of guided guided ultrasonic ultrasonic waves waves in in aa rock rock bolt bolt system system theoretically theoretically and and experimentally. First off, they calculated the high-frequency theoretical wave structures for a steel experimentally. experimentally. First First off, off, they they calculated calculated the the high-frequency high-frequency theoretical theoretical wave wave structures structures for for aa steel steel rock embedded in concrete using the Semi-Analytical Finite Element Method and identified that low rock embedded in concrete using the Semi-Analytical Finite Element Method and identified that rock embedded in concrete using the Semi-Analytical Finite Element Method and identified that low low frequency waves were suitable for length measurement and delamination detection since these frequency suitable for for length measurement and delamination detection since these frequencywaves waveswere were suitable length measurement and delamination detection sincewaves these waves were susceptible to leakage at the interface. In the experimental studies, six specimens with were susceptible to leakage at the interface. In the experimental studies, six specimens with different waves were susceptible to leakage at the interface. In the experimental studies, six specimens with different delamination lengths, such as 0%, 25%, 33%, 50%, 70% and 100%, were prepared. They delamination lengths, such as 0%, 25%, 33%, 50%, 70% and 100%, were prepared. They adopted different delamination lengths, such as 0%, 25%, 33%, 50%, 70% and 100%, were prepared. They adopted a pulse-echo arrangement using the tone-burst system with piezoelectric transducers. Both aadopted pulse-echo arrangement using theusing tone-burst system system with piezoelectric transducers. Both high a pulse-echo arrangement the tone-burst with piezoelectric transducers. Both high frequency modes (above 2 MHz) and low frequency modes (below 1.6 MHz) were used to excite frequency modes (above 2 MHz) and low frequency modes (below 1.6 MHz) were used to excite the high frequency modes (above 2 MHz) and low frequency modes (below 1.6 MHz) were used to excite the guided waves. Results showed that the high frequency modes were not sensitive to the presence guided waves. Results showed thatthat the the highhigh frequency modes were notnot sensitive to the presence of the guided waves. Results showed frequency modes were sensitive to the presence of delamination. However, the low frequency modes were more sensitive to the delamination delamination. However, the low modesmodes were more to the delamination damage, of delamination. However, the frequency low frequency weresensitive more sensitive to the delamination damage, as shown in Figure 22. A gain of approximately 6 dB correlated to one-third delamination. as shown as in shown Figure 22. A gain22. of A approximately 6 dB correlated to one-third delamination. damage, in Figure gain of approximately 6 dB correlated to one-third delamination. (a) (a) (b) (b) Figure 22. (a) Typical waveformsatatlow low frequency modes: MHz excitation; 1.17excitation. MHz Figure Typical waveforms modes: 0.97 0.97 MHz (b) 1.17(b) MHz Figure22. 22.(a)(a) Typical waveforms at frequency low frequency modes: 0.97excitation; MHz excitation; (b) 1.17 MHz excitation. Pink for no delamination and blue for one-third delamination [68]. Pink for no delamination and blue for one-third delamination [68]. excitation. Pink for no delamination and blue for one-third delamination [68]. The relationship between attenuation and the delamination percentage is shown in Figure 23. It is clear that the wave amplitude increases with the increase of delamination percentage. The fitted slopes suggested that low frequencies are more sensitive to delaminated damage of the grouted rock bolts. The study concluded that guided waves with low frequency modes were efficient for Sensors 2017, 17, 776 18 of 24 estimating the amount of delamination between the rock bolt and the grout. Interfacial debonding and delamination issues are also encountered in many other engineering structures such as composites, and concrete-encased steel structures. Zeng is et shown al. [69] in showed The relationship between attenuation and the delamination percentage Figurethat 23. Itthe is activethat sensing approach based on thewith shear ofofpiezoelectric effective in clear the wave amplitude increases the mode increase delaminationtransducers percentage. was The fitted slopes detecting the debonding between concrete and steel damage in a concrete-encased suggested thatinterfacial low frequencies are more sensitive to delaminated of the grouted composite rock bolts. structure. It is believed that the active sensing method using shear waves willfor beestimating promisingthe in The study concluded that guided waves with low frequency modes were efficient detectingofthe delamination of grouted rockbolt bolts. amount delamination between the rock and the grout. Figure 23. The attenuation versus the delamination percentage [68]. 4.5. Rock Bolt Devices with NDT Interfacial debonding and Capability delamination issues are also encountered in many other engineering structures such composites, and concrete-encased steelthe structures. Zeng etthat al. [69] that Several rockasbolt testing system were developed over last two decades wereshowed specialized the active sensing approach based on the shear mode of piezoelectric transducers was effective for non-destructive testing of rock bolts. Some of them are commercially available and some are in detecting prototyping the interfacial debonding undergoing and testing. between concrete and steel in a concrete-encased composite structure. It is believedconcept that the active sensing method using shearin waves will beThe promising in detecting The Boltometer was proposed by Geodynamik Sweden. Boltometer uses a the delamination of grouted rock bolts. piezoelectric transducer to transmit compressional and quasi-flexural waves into the rock bolt and receives the echoes reflected from the discontinuities in the bolt and the grout [5]. The Boltometer is 4.5. Rock Bolt Devices with NDT Capability able to indicate bad grout that generates a distinct echo. If the grout quality is good, the energy will Several rock system werelittle developed over the last two decades that were specialized be dissipated intobolt the testing rock mass, leaving or no echoes. for non-destructive testing ofintegrity rock bolts. Some of them are commercially available some are The ground anchorage testing (GRANIT) system was developed at and University of undergoing and testing. Aberdeen inprototyping Scotland [70]. The system induces low frequency vibrations to the rock bolt by an impact The Boltometer concept wassignals proposed byaccelerometer. Geodynamik The in Sweden. Thesignals Boltometer uses a device and receives the vibration by an acceleration are complex piezoelectric transducer to transmit compressional and quasi-flexural waves into the rock bolt and by nature. Therefore, neural networks were used to interpret the relationship between bolt condition receives echoessignals. reflected from thefor discontinuities in the bolt andtothe grout [5].existing The Boltometer is and the the response The need training neural networks recognize conditions able to indicate grout that generates distinct for echo. If the grout is good, energy will be means that the bad system cannot be easilyaapplied new rock boltquality conditions thatthe have never been dissipated intobefore. the rock mass, leaving little or no echoes. characterized The Smart ground anchorage integrity testing was developed University of Rockbolt was proposed at Lulea(GRANIT) Universitysystem of Technology in Swedenat[71]. The Smart Aberdeen Scotland rock [70].bolt The system with induces low sensor, frequency vibrations processing to the rockmodule bolt byand an Rockbolt isin a standard equipped a strain accelerometer, impact and receives the vibration an accelerometer. The in acceleration are wirelessdevice communication module. A photosignals of the by Smart Rockbolt is shown Figure 24. signals Integrated complex nature.of Therefore, neuraltechnology, networks were interpret the relationship between bolt with the by Internet Things (IoT) the used SmarttoRockbolt is able to continuously and condition and the response Thevibration need for of training neural to Rockbolt recognize isexisting simultaneously monitor the signals. strain and the rock bolt.networks The Smart under conditions means cannot available. be easily applied for new rock bolt conditions that have never development andthat not the yet system commercially been characterized before. The Smart Rockbolt was proposed at Lulea University of Technology in Sweden [71]. The Smart Rockbolt is a standard rock bolt equipped with a strain sensor, accelerometer, processing module and wireless communication module. A photo of the Smart Rockbolt is shown in Figure 24. Integrated with the Internet of Things (IoT) technology, the Smart Rockbolt is able to continuously and simultaneously monitor the strain and vibration of the rock bolt. The Smart Rockbolt is under development and not yet commercially available. Sensors 2017, Sensors 2017, 17,17, 776776 Sensors 2017, 17, 776 Sensors 2017, 17, 776 19 19 of 24 of 24 19 of 24 19 of 24 Figure 24. Photo of the Smart Rockbolt [72]. Figure 24. Photo of the Smart Rockbolt [72]. Figure 24. Photo of the Smart Rockbolt [72]. A group at AGH University of Science and Technology in Poland devised a new Rock Bolt Tester Figure 24. Photo of the Smart Rockbolt [72]. (RBT) rock bolt testing using guided ultrasonic waves [73].in The RBT is adevised portable instrument thatBolt Tester A group atfor AGH Technology Poland new Rock A group at AGHUniversity Universityof ofScience Science and and Technology in Poland devised a anew Rock Bolt Tester consists of specially designed analog electronics for generating and receiving the guided waves and (RBT) for rock bolt testing using guided ultrasonic waves [73]. The RBT is a portable instrument (RBT) rock bolt testing using guided ultrasonic waves [73]. The RBT is a portable instrument that A for group at AGH University of Science and Technology in Poland devised a new Rock Bolt an embedded digital computer for signal processing, operator communication and data storage. The Tester that consists of specially designed analog electronics foringenerating and receiving the guided waves consists of specially designed analog electronics generating and receiving the guided wavesthat and the block diagram of the RBT arefor shown FigureThe 25. The RBT used to determine (RBT) forphotograph rock bolt and testing using guided ultrasonic waves [73]. RBT is awas portable instrument the rock bolt condition, especially the grouting condition. and an embedded digital computer for signal processing, operator communication and data storage. an embedded digital computer for signal processing, operator communication and data storage. The consists of specially designed analog electronics for generating and receiving the guided waves and photograph the block diagram of the of RBT areRBT shown Figure 25.Figure The RBT used to was determine The photograph and the block diagram the arein shown in 25.was The RBT used an embeddedand digital computer for signal processing, operator communication and data storage. The to the rock the boltand condition, especially the grouting photograph the block diagramespecially of the RBTthe arecondition. shown in condition. Figure 25. The RBT was used to determine determine rock bolt condition, grouting the rock bolt condition, especially the grouting condition. Figure 25. The portable, battery-supplied Rock Bolt Tester (RBT) instrument (left), and its simplified block diagram (right) [73]. More recently, Wang et al. proposed the Smart Washer for looseness of the rock bolt based on the electro-mechanical impedance method [74]. As shown in Figure 26, the Smart Washer was Figure The battery-supplied Rock Bolt Tester instrument (left), and itsits simplified Figure 25.25. The portable, battery-supplied Rock Bolt Tester (RBT) instrument (left), and simplified fabricated byportable, sandwiching a piezoceramic transducer into (RBT) two metal rings. The Smart Washer was block diagram (right) [73]. Figure 25.toThe portable, battery-supplied Rock Tester (RBT) instrument (left), and its simplified used monitor the looseness of the rock boltBolt based on the variations of the impedance signatures. block diagram (right) [73]. The normalized block diagram (right)root [73].mean square deviation (RMSD) index was developed to evaluate the degradation of the bolt pre-stress. 27a shows the Figure More recently,level Wang etrock al. proposed theFigure Smart Washer forexperimental looseness setup of theand rock bolt27b based on Moreshows recently, Wang et al. proposedtothe Smart Washer for looseness of the rock bolt based the RMSD indices corresponding different loading conditions. As can be seen, the RMSD the electro-mechanical impedance method AsWasher shownfor in looseness Figure 26,ofthe Washer More recently, Wang et al. proposed the[74]. Smart the Smart rock bolt basedwas on on the electro-mechanical impedance methodlevel [74]. Asrock shown indices can effectively indicate the looseness of the bolt. in Figure 26, the Smart Washer was fabricated by sandwiching a piezoceramic into two TheSmart SmartWasher Washer was was the electro-mechanical impedance methodtransducer [74]. As shown in metal Figurerings. 26, the fabricated by sandwiching a piezoceramic transducer into two metal of rings. The Smartsignatures. Washer was used to monitor the looseness of the rock bolt based on thetwo variations theThe impedance fabricated by sandwiching a piezoceramic transducer into metal rings. Smart Washer was used monitor looseness the bolt based based onthe theindex variations ofthe the impedance signatures. Thetoto normalized root mean of square deviation (RMSD) was ofdeveloped to evaluate the used monitorthe the looseness of the rock rock bolt on variations impedance signatures. The normalized root mean square deviation (RMSD) index was developed to evaluate the degradation degradation level of the rock bolt pre-stress. Figure 27a shows the experimental setup and Figure 27b The normalized root mean square deviation (RMSD) index was developed to evaluate the level of the bolt pre-stress. Figure 27atoshows the experimental setup Figure shows therock RMSD indices corresponding different conditions. Asand can be seen, theshows RMSD degradation level of the rock bolt pre-stress. Figure 27aloading shows the experimental setup and27b Figure 27bthe RMSD indices corresponding to different loading conditions. As can be seen, the RMSD indices indicesthe canRMSD effectively indicate the looseness level of loading the rock conditions. bolt. shows indices corresponding to different As can be seen, the RMSDcan effectively indicate the looseness level of the rock indices can effectively indicate the looseness level bolt. of the rock bolt. (a) (b) Figure 26. (a) The design of the smart washer; (b) Photograph of the smart washer [74]. (a) (b) (a) (b) Figure 26. (a) The design of the smart washer; (b) Photograph of the smart washer [74]. Figure 26. (a) The design of the smart washer; (b) Photograph of the smart washer [74]. Figure 26. (a) The design of the smart washer; (b) Photograph of the smart washer [74]. Sensors 2017, 17, 776 20 of 24 20 of 24 Pre-tension looseness index Sensors 2017, 17, 776 te Pre- (a) nsio n (M pa ) (b) Figure27. 27.(a) (a)The Theexperimental experimentalsetup; setup;(b) (b)the thenormalized normalizedRMSD-based RMSD-basedrock rockbolt boltlooseness loosenessindices indicesof of Figure three repeating experiments [74]. three repeating experiments [74]. 5. Future Trends 5. Future Trends From the above mentioned literature, rock bolt technology has taken a direction towards From the above mentioned literature, rock bolt technology has taken a direction towards instrumentation with sensors. While rock bolts have been shown to greatly help stabilize rock instrumentation with sensors. While rock bolts have been shown to greatly help stabilize rock formations and increase safety, knowledge of the bolt condition will be essential for the continued formations and increase safety, knowledge of the bolt condition will be essential for the continued function of rock bolt systems over time. Depending on the parameter to be monitored, different types function of rock bolt systems over time. Depending on the parameter to be monitored, different types of sensors are used and installed at different locations of the rock bolt system. The interfaces in the of sensors are used and installed at different locations of the rock bolt system. The interfaces in the rock bolt system and the loads experienced by the bolt are key areas that need monitoring. rock bolt system and the loads experienced by the bolt are key areas that need monitoring. Specifically, Specifically, the fiber optic sensors, and shear mode smart aggregates can be applied to assess the the fiber optic sensors, and shear mode smart aggregates can be applied to assess the interface condition interface condition between the rock bolt and the grout, and the interface condition between the grout between the rock bolt and the grout, and the interface condition between the grout and the rock mass. and the rock mass. The piezoelectric-based active sensing technique can also be used to monitor the The piezoelectric-based active sensing technique can also be used to monitor the bolt load, and bolt bolt load, and bolt looseness [75,76]. Thus, the trend observed from the body of literature is that fiber looseness [75,76]. Thus, the trend observed from the body of literature is that fiber optic sensors and optic sensors and piezoelectric transducers have taken a front seat in the innovation of rock bolt piezoelectric transducers have taken a front seat in the innovation of rock bolt monitoring systems. monitoring systems. A challenge in implementing rock bolt monitoring systems is robustness against the typically A challenge in implementing rock bolt monitoring systems is robustness against the typically harsh and remote environment. With the cost of electronics becoming cheaper, different types of harsh and remote environment. With the cost of electronics becoming cheaper, different types of sensors, sensing interrogation systems, and communication systems will become more readily available sensors, sensing interrogation systems, and communication systems will become more readily for rock bolt monitoring and will overcome more and more of the challenge. Fiber optic sensors are available for rock bolt monitoring and will overcome more and more of the challenge. Fiber optic useful in monitoring within areas with high electromagnetic interference and high temperatures. sensors are useful in monitoring within areas with high electromagnetic interference and high On the other hand, piezoelectric transducers can provide critical information that may not be gathered temperatures. On the other hand, piezoelectric transducers can provide critical information that may by fiber optic sensors. However, piezoelectric transducers require proper protection and obtaining not be gathered by fiber optic sensors. However, piezoelectric transducers require proper protection signals from sensors can be problematic due to cabling issues. In the future, the introduction of radio and obtaining signals from sensors can be problematic due to cabling issues. In the future, the frequency identification (RFID) may be used to obtain the overall information of the rock bolts installed introduction of radio frequency identification (RFID) may be used to obtain the overall information in critical locations without the need for excessive cabling. of the rock bolts installed in critical locations without the need for excessive cabling. 6. Conclusions 6. Conclusions In this review paper, the basic principles of commonly used smart sensors used in rock bolt In thisare review paper, the basic principles of commonly used smart sensors used in rock bolt monitoring briefly reviewed, followed by a description of the state-of-the-art applications of these monitoring reviewed, followed by a description the state-of-the-art applications of these smart sensorsare in briefly monitoring the health condition of rock bolts.ofThese smart sensors are the piezoceramic smart sensors in monitoring the health condition of rock bolts. These smart sensors are the sensors and fiber optic sensors. Several aspects of rock bolt monitoring using these smart sensors piezoceramic sensors and fiber optic sensors. Several aspects of rock bolt monitoring using are critically reviewed, including axial load monitoring, corrosion monitoring, grout monitoringthese and smart sensors are critically reviewed, including axial load monitoring, corrosion monitoring, grout delamination monitoring. Lastly, the smart rock bolt concept was introduced in rock bolt monitoring monitoring and delamination monitoring. Lastly, the rock bolt wasof introduced in rock and several smart rock bolt devices were reviewed. In smart conclusion, the concept application smart sensors in bolt bolt monitoring and is several smart rock bolt were reviewed. In conclusion, theinapplication of rock monitoring becoming mature anddevices they have replaced conventional sensors various real smart sensors in rock bolt monitoring is becoming mature and they have replaced conventional world applications. With the capability of smart sensors, in-line and real-time condition monitoring of sensors various real world applications. With the capability smart sensors, in-line and real-time rock boltsincan be achieved, which will provide more critical safetyofinformation on underground mining. condition monitoring of rock bolts can be achieved, which will provide more critical safety information on underground mining. Sensors 2017, 17, 776 21 of 24 Acknowledgments: This work was partially supported by the Major State Basic Research Development Program of China (973 Program, grant number 2015CB057704), National Natural Science Foundation of China (Nos. 51378434, 51578456) and China Scholarship Council (No. 201306060086). 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