Claudia Uehlinger Head of Marketing Services Sales Company Switzerland Application The Masoala Rainforest at the Zurich Zoo A Rainforest in Zurich – A Special Challenge 1 On June 30, 2003 the Zurich Zoo opened the doors to the Masoala Rainforest Exhibit. Visitors to the zoo can now become acquainted with the plants and animals native to Madagascar. As a partner for complete solutions, Georg Fischer once again demonstrated their expertise in the course of this project. The Zurich Zoo has conducted a nature conservation project on Madagascar for some time already. The project includes diverse methods of development aid (drinking water supply, first aid stations, irrigation of rice fields, equipment for park rangers, education, information, etc.). Furthermore, a tree nursery was established to produce plants for the Masoala National Park so that it (and other wooded areas) can be reforested with indigenous plants. In building the ecosystem exhibit, the zoo hopes that visitors will enjoy learning more about the Madagascar flora and fauna. For rainforest plants to even exist in a temperate European climate zone, a building with ideal conditions must first be designed and constructed. This project posed several challenges for the planners and architects. One example being the roof construction which had to let a lot of light in while also maintaining a special insulation effect. In the end, visitors should be able to experience the natural environment which is home to the plants and animals of Madagascar and not all the technology that is required to make it happen. 80,000 liters daily for the overhead irrigation Zurich Zoo on the Web www.zoo.ch 12 What the visitor sees today is only a fraction of the sophisticated network of ventilation and water pipes in the background. The rainforest building must have a constant temperature between 17 – 36 °C and an air humidity of 75 – 100 %. For the overhead irrigation of the 10,000 m2 a very large amount of water, namely 80,000 liters, is required daily. This enormous requirement is not taken entirely from the drinking water supply. On top of the building and in two adjoining buidings, max. 500 m3 rainwater is collected in each of the two cisterns, which is pumped every day into the two day tanks holding 40 m3 each. The water requirement for one day is treated and prepared through the circulation so that the following morning irrigation of the exhibit can begin. The actual rainfall lasts one hour, but this is spread over the duration of the whole day. The building is divided into ten sectors with a total of 140 spray nozzles. Two independent pond systems with a volume of approximately 500 m3 are connected by streams through which 7 liters of water flow per second. There is even a water chute over which 100 liters fall per second. INSIDE No. 3/03 e 3 Convincing solutions in plastic The companies involved in this project: Builder: Zurich Zoo Planners: Bosshard + Partner, Zurich Architect: Gautschi + Storrer, Zurich Construction engineer: Minikus Witta Voss, Zurich Landscaping: Vogt Landschaftsarchitekten AG, Zurich Building technology planner: Getec Zürich AG, Zurich Plumbing: Preisig AG, Zurich System provider: Georg Fischer Piping Systems (Switzerland) AG, Schaffhausen 2 1 The Masoala Rainforest Exhibit in an early phase of construction. 2 Since June, the rainforest can be experienced at the Zurich Zoo. 3 Irrigation pipes were prefabricated on the ground in lengths of 35 m and then installed under the roof. 4 The INSTAFLEX pipes made of polybutene were easy to hang and connect from the roof construction because they are so lightweight and flexible. No. 3/03 INSIDE there is no better material, he stressed. Moreover, he sees further advantages in the UV resistance, the good water flow (no deadlegs in the fittings), the light weight and the flexibility of the material, combined with the excellent handling. Another outstanding feature is how it absorbs shock. All in all, the features add up to Georg Fischer plastic piping systems being the piping systems of choice, especially the INSTAFLEX system. 4 The water moves in a permanent circular flow and is constantly retreated. Satisfied planners Ecology and economy were the primary focus in this unique and impressive example of architecture and were highly prioritized in the bidding phase. Thanks to the overall positive ecobalance and the convincing features of polybutene, the choice fell easily to this plastic system for media conveyance. The planner responsible for the irrigation system, Oronzo Cocciolo of Getec Zürich AG, had already had positive experiences working with INSTAFLEX on another project with similar requirements. Especially in regard to the temperature fluctuations, To transport the rainwater, approximately 3 km of PB pipe were installed in the dimensions 40 to 110 mm. The INSTAFLEX system proved itself in this case because of its versatility as mentioned above. Dieter Fischer, chief service technician at Preisig AG (plumbing installations), especially appreciated the flexibility of the pipes. Additionally, the overhead irrigation arcs could be prefabricated with socket fusion on the ground in pipe lengths measuring 30 to 35 meters. Four to five men then heaved the structures up beneath the roof and the installation was completed easily with electrofusion. Thanks to this technology, the installation time spent underneath the roof was greatly reduced. The numerous branches in the water treatment system were a particular challenge. This problem was solved with pneumatic PVC-U valves from Georg Fischer. To transport the treated water, ELGEF Plus for PE pressure piping was used. The ELGEF Plus system can also be found in the water circulation for the waterfall, streams and ponds. Yet another Georg Fischer product line was used for the wall inlet fittings: GEBEF in the dimensions up to d180 mm. Besides the quality of the products, the advice and support of highly skilled professionals is also decisive in carrying out such projects efficiently. For this, special thanks goes to Flavio Regazzoni, Tilo Weick and Ernst Nyffenegger for their helpful support on the Masoala project. 13
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