Fly
ygt Su
ubmerrsible Motorr Cablles
2012‐11‐14 This bro
ochure con
ntains an ov
verview of the Flygt motor
m
cable assortme
ent. The cables are
especia
ally designe
ed for submersible u se and ma
ade of care
efully seleccted materials. The
assortm
ment contain
ns the following cable
es for varyin
ng applications:




Flygt SUBC
CAB®
Flygt HCR (Heat
(
and Chemical
C
Re
esistant)
S
Silicone Ca
able (Heat Resistant)
R
Medium Vo
oltage Cablle
Page 2-6
Page 7
Page 7-8
Page 8
AB®
Flygtt SUBCA
Why ch
hoose a Fly
ygt SUBCA
AB®?
Flygt SU
UBCAB® is a range off pump mo
otor power cables esp
pecially devveloped by
y Xylem.
They arre made forr use with Flygt pumpss and mixerrs and make sure that the cable attached
a
to yourr product will
w never let you do
own, whate
ever your application
n is. Choosse Flygt
SUBCAB® for a low
w life cycle cost, durab
bility and minimum
m
do
own time.
Long liffetime
Built-in mon
nitoring co
ores
» High ttemperaturre resistance: up to
70°C wa
ater tempe
erature
» Superrior mechan
nical streng
gth and high
h
abrasion and tear resistance
» Extrem
mely low wa
ater absorp
ption rate:
Withsta
ands water depths
d
up to
t 50 m
» Chem
mical resistance within pH 3–10
» Ozone
e, oil and flame resista
ant
» Secure pro
oper monito
oring and easy
e
co
onnection of
o pump se
ensors
» Eliminate the use of s mall auxilia
ary
ables that often
o
get daamaged and are
ca
aw
wkward to handle
» Screened control
c
core
es specifica
ally
ad
dapted for the use of tthe Flygt MAS
M 800
pump supervision syste
em
» All screene
ed cables a nd all unscreened
ca
ables ≥10 mm
m 2 have b
built-in scre
eened
co
ontrol cores
Ensuress a reliable
e leak-free fit
» Tight outer diam
meter tolerances ensure
e
able entry sleeve
s
a perfecct fit with ca
» Retain
ns its mecha
anical and physical
p
propertties and witthstands the
e high
pressurre of the sea
al sleeve
Sc
creened ve
ersions forr variable
frrequency drive
d
(VFD)) operation
n
» Reduce ele
ectromagne
etic emissio
ons to
onics
otther electro
» Secure corrrect comm unication with
w
su
upervision units
Preven
nts insulatio
on deterioration
» Conductor insula
ation with a
temperrature rating
g of 90°C, which
w
minimizzes the risk for insulation cracks
Complies
C
with
w interna
ational stan
ndards
» See table at
a page 11
2 Genera
al propertie
es for Flygt SUBCAB®
®
Flygt SUBCAB® is designed
d for use with stand
dard and explosion
e
p
proof subm
mersible
bient tempe
erature does not excee
ed 70°C.
productts in applications where the amb
mote pump control, Flygt provide
es a simple
e and reliab
ble solution
n through itts cables
For rem
with co
ontrol coress. You only
y need on e cable instead of using the cconventiona
al pump
control solution off a motor cable plus a separate control
c
cable. The ran ge includes cables
with twisted pair of
o screened
d control c ores speciffically adap
pted for the
e use of Fly
ygt MAS
800 pum
mp superviision system
m.
The scrreened Flyygt SUBCA
AB® is used
d with Varriable Freq
quency Drivves (VFD) to limit
unwanted electromagnetic radiation.
r
T
Typical app
plications for
f this cab
ble include
e mines,
ustrial areas.
quarriess, and indu
Feature
e
Max. sh
heath
and insulation
temperrature
Outer
sheathing
al
materia
Conducctor
insulatio
on
materia
al
Conducctors
materia
al
Rated V
Voltage
(phase tto
earth, p
phase
to phasse)
More
informa
ation
Flygt SUBCAB®
F
7 °C and 90 °C
70
(A
AWG 60 °C
C and 90 °C
C)
Screened Flyg
gt SUBCAB
B®
70 °C
° and 90 °°C
nd 90 °C)
(AW
WG 60 °C an
Chlorinated polyethyle
C
ene rubber (CPE
tyype: 5GM5)
Chlorinated po
olyethylene
e
rubber (CPE tyype: 5GM5)
High density
H
y ethylene- propylene
ru
ubber (HEP
PR/3GI3) orr Ethylenep
propylene
rubber (EPR
R/3GI3). Parrt
n
numbers
ma
arked * in th
he assortment
ta
able below have EPR, the rest HE
EPR.
C
Copper
strands
ethyleneHigh density e
pro
opylene rub
bber (HEPR//3GI3)
Europe: ≥ 10 mm2 and
E
d 7G6+s(2xx0,5):
6
600/1000
V. Remaining
g models:
4
450/750
V
N
North
Amerrica and Ca nada: 600 V
F
Flygt
standa
ard docume
ents
M
M1997.47.0
0004, M199
97.47.0009,
M
M1997.47.0
0024
3 Cop
pper strand
ds including
g
scre
eened tinne
ed copper wires
Europe: 600/1
1000 V
Norrth Americaa and Canada:
600
0V
gt standard
d documentt
Flyg
M1997.47 002
23
Fig. 2
SUBCAB®
2
50-120 mm2
Fig. 3
Scre ened SUBCAB®
1,5 mm2
Fig. 4
Fig. 5
S
Screened SUB
BCAB®
2,5-50 mm
m2
Sccreened SUBC
CAB®
70-120 mm2
2
Fig. 6
SUBCAB®
control e lement design in fig.
1,2,3 and 5
Fig. 1
®
SUBCAB®
10-35 mm
m2
Flygt SUBCAB® assortment
Type
Denomin
nation
(mm
m 2)
Part No.
(* EPR)
Nominal
current
capacity
at 30°C
(Amp)**
Outer
diameter
(mm)
Weightt
kg/m
Bending
g
radius
(cm)
Flygt SUBCA
AB® without control cores
3 core
4 core
** See p
page 10 3G1.5
94 20 40*
23
10 - 11
0.16
10
3G2.5
94 19 31*
32
11 - 12
0.24
11
4G1.5
94 20 41*
23
10.5 - 11.5
0.20
10
4G2.5
94 20 42*
32
12.5 - 13.5
0.28
12
4G4
4
94 20 43*
42
16 - 17
0.44
16
4G6
6
94 20 44*
54
18 - 19
0.57
18
4 Fig.
No.
Type
Denomin
nation
(mm
m 2)
Part No.
(* EPR)
Nominal
current
capacity
at 30°C
(Amp)**
Outer
diameter
(mm)
Weightt
kg/m
Bending
g
radius
(cm)
Fig.
No.
Flygt SUBC
CAB® with co
ontrol coress
4 core
7 core
4G1.5 + 2x1.5
94
9 20 61*
23
15 - 16
0.32
15
4G2.5 + 2x1.5
94
9 20 59*
32
17 - 18
0.43
17
4G4 + 2x1.5
2
94
9 20 60*
42
20 - 22
0.63
20
4G6 + 2x1.5
2
94
9 20 56*
54
24 - 26
0.83
24
4G10 + S(2x0.5)
S
94
9 19 81
75
24 - 26
0.85
24
1
4G16 + S(2x0.5)
S
94
9 19 82
100
26 - 28
1.30
26
1
4G25 + S(2x0.5)
S
94
9 19 83
127
32 - 34
1.70
32
1
4G35 + S(2x0.5)
S
94
9 19 84
157
35 - 37
2.24
35
1
3x50 + 2G
G35/2 +
S(2x0
0.5)
94
9 19 85
192
35 - 37
2.60
35
2
3x70 + 2G
G35/2 +
S(2x0
0.5)
94
9 19 86
246
38 - 41
3.30
38
2
3x95 + 2G
G50/2 +
S(2x0
0.5)
94
9 19 87
298
47 - 50
4.50
47
2
3x120 + 2G
G70/2 +
S(2x0
0.5)
94
9 19 88
346
54 - 56
5.70
54
2
7G2.5 + 2x1.5
94
9 20 82*
32
20 - 22
0.60
20
7G4 + 2x1.5
2
94
9 20 80*
42
22 – 24
0.84
22
7G6 + S(2x0.5)
94
9 19 80
54
24 - 26
0,85
24
** See p
page 10
5 Type
Denomination
(mm
m 2)
Part No.
(* EPR)
Nominal
current
capacity
at 30°C
(Amp)**
Outer
diameter
(mm)
Weightt
kg/m
Bending
g
radius
(cm)
Fig.
No.
Flygtt SUBCAB® screened with
w
control cores
4 core
S3x1,5 + 3x1,5/3
+ S(2xx0.5)
94
9 19 89
23
16 - 17
0,5
16
3
S3x2,5 + 3x2,5/3
+ S(4xx0.5)
94
9 19 90
32
18 - 20
0,45
18
4
S3x6 + 3x6/3
3
+
S(4x0
0.5)
94
9 19 91
54
20 - 22
0,55
20
4
S3x10 + 3x10/3
3
+
S(4x0
0.5)
94
9 19 92
75
24 - 26
0.95
24
4
S3x16 + 3x16/3
3
+
S(4x0
0.5)
94
9 19 93
100
24 - 26
1.10
24
4
S3x25 + 3x16/3
3
+
S(4x0
0.5)
94
9 19 94
127
29 - 31
1.40
29
4
S3x35 + 3x16/3
3
+
S(4x0
0.5)
94
9 19 95
157
32 - 34
2.00
32
4
S3x50 + 3x25/3
3
+
S(4x0
0.5)
94
9 19 96
192
38 - 40
3.00
38
4
S3x70 + 3x35/3
3
+
2S(2xx0.5)
94
9 19 97
246
42 - 44
3.50
42
5
S3x95 + 3x50/3
3
+
2S(2xx0.5)
94
9 19 98
298
44 - 47
4.60
44
5
S3x120 + 3x70/3
+ 2S(2
2x0.5)
94
9 19 99
346
50 - 52
5.50
50
5
S6x95 + 95 +
S(4x0
0.5)
94
9 20 00
475
57 - 60
7.60
57
Flygt SUB
BCAB® conttrol cables
Control
2x1
1.5
94
9 20 76*
-
10 - 11
0.14
10
7x1
1.5
94
9 19 22*
-
15 - 17
0.38
15
1.59
35
Flygt SUBCAB ® screened control cab
bles
Control
S 24xx1.5
94
9 08 95
-
35 - 37
** See p
page 10
6 Flygtt HCR ca
able
The HC
CR (Heat and Chemic
cal Resistan
nt)
cable is designe
ed for use
e in seve
ere
conditio
ons. It is ma
ade of very
y high qual ity
materia
als (FEP and
d ETFE) and is resistaant
to ch
hemicals and solv
vents, hig
gh
temperrature and mechanica
al stress, th
hat
often cause rapid
d deteriorattion of oth
her
able should
d be used in
cables. A HCR ca
hot
liquid
application
ns
whe
ere
temperratures excceed 90°C
C and hig
gh
chemical resistancce is require
ed.
Fig. 7
Flygt HCR ccable Genera
al propertie
es
Feature
e
Max. sh
heath and in
nsulation te
emperature
e
Flygt HCR cable
90 °C
C and 150 °C
°
Outer ssheathing material
m
black fluorethylene propyllene FEP
Conducctor insulatiion materia
al
black fluorethylene propyllene FEP
Controll wires insulation mate
erial
ethylenetetraflu
uorethylene
e ETFE
Conducctor materia
al
copp
per strands
Rated V
Voltage
450//750 V
More in
nformation
Flygtt standard document
d
M1997.47.0015
Silico
one cablle
arround the cable if it is expo
osed to
mechanical
m
wear.
w
The siliccone cable can be use
ed instead of
a HCR cable in hot liquid applicatio ns
ds
where tthe ambien
nt temperatture exceed
90°C and wherre the demands ffor
nical wear resistance
e is limite
ed.
mechan
This is a flexible cable with
w
a wid
de
temperrature range of -40°C
C to +180° C.
The watter absorpttion rate is very low an
nd
the m
material iss halogen
n free. A
An
application where a silicone cable can b
be
used is hot water
w
with
hout spec ial
requirements forr chemical resistancce.
Compared to HC
CR and SU
UBCAB® th
he
silicone
e cable ha
as limited mechaniccal
propertties such ass resistance
e to abrasio
on
and low
wer tensile strength, therefore it is
recomm
mendable to
t use som
me protectio
on
Fig. 8
Silicone caable 7 al propertie
es
Genera
Feature
e
Max. sh
heath and in
nsulation te
emperature
e
Silicone cable
145 °C and 180
0 °C
Outer ssheathing material
m
red-b
brown silico
one rubberr sheath SI
Conducctor insulatiion materia
al
red-b
brown silico
one rubberr SI
Conducctor materia
al
copp
per strands
Rated V
Voltage
300//500 V
More in
nformation
Flygtt standard document
d
M
M1997.47.0014
Mediium volttage pum
mp cablle 10 kV
V
The
medium
voltage
e
cable
e,
NTSCGEWTOEUS, is a heavy
y duty cablle
suitable
e for use with Flygt medium
m
voltage
e products. Especially for
f high an d
extreme
e mechaniccal stress, e.g.
e torsionaal
stress and high reeling speed. On ly
authorizzed Xyle
em perso
onnel maay
connecct these cables to
o productts
because
e of the semi-condu
s
uctive layerrs
over th
he insulatio
on. The ground corre
must b
be marked with a green/yellow
g
w
shrink ttube when assembling the cablle
to the p
product.
Fig. 9
Medium voltage p
pump cable Genera
al propertie
es
Feature
e
Max. sh
heath and in
nsulation te
emperature
e
Medium voltage cable
70 °C and
a 90 °C
Outer ssheathing material
m
red PC
CP compoun
nd
Conducctor insulatiion materia
al
Ethylen
ne-propylen
ne rubber ((EPDM)
Conducctor materia
al
copper strands
Rated vvoltage
6000/10 000 V
More in
nformation
Flygt sttandard do
ocuments M
M1947.0005
5 and
A3440.00
8 Flygtt supplementing
g cable assortm
ment
Type
Denomination
(mm
m 2)
Pa
art No.
No
ominal
cu
urrent
ca pacity
att 30°C
(A
Amp)**
Outer
diiameter
(mm)
Weight
W
kg/m
Bending
radius
(cm)
Fig.
No.
HCR
H
Heat & chemical re
esistant cable
SO7E6E5-F
F
4 core
4G16 + 2x1.5
94
4 20 96
4G25 + 2x1.5
94
4 20 97
7x2.5
94
4 20 91
7x6
6
94
4 20 94
7 core
125
19
9.5-21.5
1.03
19
7
170
26
6.5-27.5
1.58
26
7
28
11
1.0-11.8
0.33
11
50
16
6.2-17.2
0.80
16
S
Silicone cable
SI -SL-BIHFSIH
H-J
4 core
7 core
4G2
2.5
94
4 19 75
26
10
0.5-11.5
0.19
10
8
4G1
10
94
4 19 78
61
17
7.9-19.7
0.71
17
8
7G2
2.5
94
4 19 79
26
11
1.2-12.4
0.27
11
Medium
m voltage cable 10kV
N
NTSCGEWÖ
ÖU
4 core
3X25 + 3X25/3
3
94
4 19 67
127
41-44
1.00
41
9
3x50 + 3x25/3
3
94
4 19 65
192
54-57
4.78
54
9
** See p
page 10
9 Temp
perature
e correcttion
Temperature corrrection fac
ctors for Fly
ygt cables
a 30°C am bient temp
perature.
The currrent capacities for Flygt cables a re designed for duty at
If the am
mbient tem
mperature exceeds 30°°C, the maxximum current rating tthe conduc
ctors can
handle has to be taken
t
into consideratiion. The cu
urrent rating
g must be aadjusted (lo
owered)
able.
according to the ta
hat there arre no reduc
ction factorrs for the Flygt HCR cables and tthe Silicone
e cables
Note th
up to 90
0°C, due to
o their insulation mate rials’ resista
ance to high temperattures.
Examp le
p
with a pump cu rrent of 33 A and an ambient
a
tem
mperature of
o 52°C:
Select ccable for a pump
•
Sele
ect correctio
on factor fo
or 52°C in th
he table (0,76 ).

Calcculate "virtu
ual" currentt 33 / 0,76 = 44A

Cho
oose 4 G 6 mm
m 2 at 52°C. rated 54
4A
Ambien
nt tempera
ature corre
ection facto
ors
According to IEC 60364-5-52
6
23 table 52--D1 and NE
EC table 310-16 (USA//Canada) in
n air.
Am bient Tem p. (°C)
Cor rection Fac
ctor
Ambi ent Temp (F)
21-25
1,04
70-77
26-30
1,00
79-86
31-35
0,96
88-95
36-40
0,91
97-104
41-45
0,87
106-113
46-50
0,82
115-122
51-55
0,76
124-131
56-60
0,71
133-140
61-70
0,58
142-158
Maximum mechanic
cal load
The maximum mechanical loa
ad on Flygtt cables is 1.5
1 kg/mm2 conductorr area.
Examp le
Flygt SU
UBCAB® 4 G 50 p/No.. 94 19 85 ccan take a max.
m
load of 1.5 x 4 x 5
50 =300 kg. It
weighs 2.6 kg/m, so
s the max.. length thaat can hang vertically iss 300 / 2.6 = 115m cable.
10 Bend
ding radius
The min
nimum ben
nding radiuss of Flygt caables is 10 x outer diameter
Flygtt SUBCA
AB® standards a
and apprrovals
Flygt SU
UBCAB® ca
ables comply with the following general
g
stan
ndards:
Standard
d
Type
e
Standa
ard
Flexible caable
VD
IEC 602
245
DE 0207 part 20
in general
Typ
pe
Material
IEC 602
228 class 5
Conducto r
VD
DE 0250
Material
IEC 608
811-1-1 CLA
AUSE 9
Oil resistan
nt
VD
DE 0282 part 810
Material
IEC 608
811-2-1 CLA
AUSE 10
Oil resistan
nt
VD
DE 0472 part 803-A
Oil resista
ant
IEC 603
332-1
Flame retaardant
VD
DE 0472 part 804-B
Flame rettardant
IEC 603
332-2
Flame retaardant
VD
DE 0295
Conducto
or
IEC 603
364-5-523
Current
VD
DE 0298
Current
CSA C2
22.2 No.49--1992
Flexible caable
in general
DE 0472
VD
Testing
UL 1581
1
Flexible caable
in general
HD
D 22.4
Flexible cable
c
in
general
CCC.GB
B5013/IEC6
60245
Flexible caable
in general
EN
N 50525-2-2
21
Cables fo
or
submersible use
EN 50525-2-21
Flexible caable
in general
N 50363-1:2
2005
EN
Material
Other cabless standards and
d approv
vals
Cable T
Type
Sta
andard/Ap
pproval
Type
Flygt HC
CR
IEC
C 60287
Curren
nt rating
Flygt HC
CR
IEC
C 60332-3 Cat A
Flame retardant
Flygt HC
CR
SS
S 424 02 46
Condu
uctor insulaation material
Flygt HC
CR
NE
EMA WC 27
7500
Materiial
Silicone
e cable
VD
DE 0207
Curren
nt rating
Silicone
e cable
IEC
C 60332-1
Flame retardant
Medium
m voltage cable
DIN VDE 250
0
Materiial
Medium
m voltage cable
DIN VDE 298
8 part 4
Curren
nt rating
Medium
m voltage cable
DIN VDE 207
7
Insulattion materiaal
11