OVERVIEW | bakerhughes.com LaunchPRO Wireless TD Cement Head Optimize reliability and safety in deepwater cementing applications Applications nnWireless launch of darts, cementing plugs, and balls during long string or liner cementing operations nnDeepwater cementing Features and Benefits nnHigh performance ratings –– Provide load capacity of 2,500,000 lb –– Allows running of extremely long and heavy long strings or liners nnWireless The LaunchPRO™ wireless top drive cement head reduces risk and increases reliability through the remote launch of balls, plugs, and darts when cementing extremely heavy subsea long strings and long heavy liners. The cement head is compatible with the Baker Hughes Seahawk™ family of dependable, high-performance offshore cementing equipment, and it features an industry leading 2,500,000 lb (1 133 981 kg) load capacity, exceeding the capacity of today’s strongest API drill pipe connection. Its advanced features meet the demands of today’s longer, deeper subsea completions. The LaunchPRO TD cement head’s wireless operation reduces health, safety, and environment (HSE) risk by eliminating the need for manual intervention. After the cement head is in place, all functions can be performed wirelessly by means of a handheld remote control. This keeps rig personnel out of the red zone, and reduces the time it takes to launch plugs, balls, and darts. For added reliability, it also features manual override for all functions. The tool’s streamlined design greatly reduces the risk of external component damage that could result in non-productive time (NPT). The head’s pneumatic operation is powered by rig air through a single pneumatic hose connected near the cementing line inlet. This air line can be tethered to the cementing line to reduce the risk of damage during cementing. The cement head also features a hydraulically balanced internal cementing valve that operates independently from launching functions and allows for pressure testing with little to no intervention. operation –– Increases safety and reliability –– Reduces time for plug and ball drop operations nnStreamlined and compact design –– Lowers risk of component damage –– Eases handling nnInternal cementing valve –– Eliminates need for low torque valve nnSpecialized lift basket –– Enables simple, onsite loading of darts and balls –– Facilitates onsite maintenance nnLaunch indicator system –– Confirms successful plug and dart launch both visibly and audibly –– Provides real-time pressure monitoring OVERVIEW Plugs and darts are launched wirelessly using positive fluid displacement rather than mechanical springs. Before plugs and darts are launched, a flow-around cage prevents potential damage that could be caused by having the plugs and darts directly in the flow path. When it is time to launch, fluid is diverted above the plugs or darts and forces them down the drillpipe. This increases reliability and saves rig time with launch-onthe-fly capability. Internal sensors provide real-time launch sequence position to the operator panel, and a dart launch indicator system provides visual and audible confirmation of a successful plug or dart launch. The system automatically resets and provides notice of each plug or dart that passes. A pressure transducer provides real-time data to the cementing operator through an operator interface unit, so adjustments can be made while pressure is monitored. This helps ensure a reliable cement job, and the transducer provides a single source of recorded pressure data whether the job is displaced with the cementing unit or the rig mud pumps. The cement head’s unique, customized lift basket enables easy loading of balls and darts onsite, and includes a pneumatic trolley system that reduces the labor required to break or make connections and load equipment. Rig personnel can perform these operations unassisted, saving time and reducing risk. The basket includes tool boxes, 2-in. by 50-ft (5.08-cm by 15.24-m) cement hoses, accessories for routine maintenance, and more. Contact your Baker Hughes representative or visit www.bakerhughes.com/LaunchPRO to learn more about how our LaunchPRO wireless TD cement head offers reliable performance and safety in deepwater cementing applications. LaunchPRO Wireless TD Cement Head Cement head height 251 in. (6375 mm) Cement head weight 9,500 lb (4309 kg) Maximum hook load rating Maximum circulating and cementing flow rate Minimum operating temperature 24 bbl/min -20°F (-28.9°C) Right-hand torque 110,000 ft-lbf (15208 m-kg) Left-hand torque 50,000 ft-lbf (6913 m-kg) Maximum revolutions per minute Maximum working pressure 30 10,000 psi (689.5 bar) Maximum dart quantity 2 Maximum dart diameter 4.500−6.625 in. (114.3−168.3 mm) Maximum dart length LaunchPRO wireless TD cement head Product family no. H10199 2,500,000 lb (1 133 981 kg) 20 in. (508 mm) *Maximum ball quantity 2 *Maximum ball diameter 1−2.5 in. (25.4−63.5 mm) *Balls can displace one or both darts Maximum hook load limited by tool joint rating Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes Incorporated and its affiliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, fitness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE. © 2014 Baker Hughes Incorporated. All rights reserved. 34837 REV.3 04/2014
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