RHEYWELL ®
Cables for submersible pumps
Contents
Page
General information
Introduction
Summary of designs
Summary of designs
RHEYWELL® cables for submersible pumps
Type TLT 450/750 V
round design for use in drinking water
adapted to type 07RN8
according to DIN VDE 0282, part 16
RHEYWELL® cables for submersible pumps
Typ TLFLT 0,6/1 kV
flat design for use in drinking water
RHEYWELL® cables for submersible pumps
Typ TL 90
round design for use in sewage/waste water
5
5
7
9
11
RHEYWELL® Cables for Submersible Pumps
Edition 2003
Weights, dimensions and characteristics data are approximate. Deviations
due to raw materials or manufacturing processes as well as changes in
the data are reserved. This editions supersedes all previous editions.
3
General Information
Introduction
Rubber insulated cables type
H07RN8 are water resistant
cables with EPR insulation and a
polychlorine or synthetic rubber
sheath. As these cables are only
suitable for up to 10 m water
depth and 40 °C water temperature Nexans has developed
RHEYWELL® submersible cables
with higher demands for the
particular use in drinking water
and sewage.
Extensive tests with our RHEYWELL®
cables confirmed their very good
electrical long-time characteristics
with regard to insulation resistance
as well as dielectric strength, and
also the excellent mechanical
features of the insulating and
Summary of design
sheathing compounds. Their
suitability for permanent use in
water has been proven with that
(see DIN VDE 0298, part 3).
For use in drinking water, Nexans
modified the respective compounds. They are distinguished
by the use of exquisite and
approved compound parts. The
suitability of the materials is
documented by a test certificate,
issued by ”Bundesanstalt für
Materialforschung und -prüfung
(BAM)” (Federal Office for
Material Research and Testing).
Nexans holds expert evidence
including manufacturing audit by
VDE-Prüfstelle (VDE Testing Office).
RHEYWELL® cables for submersible pumps – use in industrial plants
Type TLT
round design with ERP insulation and special EPR sheath,
construction and wall thickness in general adapted to cable
type 07RN8 according to DIN VDE 0282, part 16
Type TLFLT flat design with EPR insulation and special EPR sheath
Type TL 90 round design, for use in waste water/sewage water
Special constructions
Screened cables for EMC, cables with control cores, for use in corrosive
solutions, for higher temperatures and reduced wall thickness on request.
5
RHEYWELL® TLT 07RN8
special submersible cable for drinking water
Type Approval Certificates
Applications
DIN VDE 0282, part 16
These cables were developed for
making connections to submersible pumps in drinking water.
The cable can be used in water
depths up to 50 bar and at water
temperature up to 60 °C. The
BAM-approval allows the cable
to be used in drinking water.
It can also be used in industrial
water.
450/750 V
Insulation and sheath materials
for conductor temperature of
90 °C.
Max. core temperature:
+ 90 °C
Design
1. Conductor
Bare copper, finely stranded,
class 5 IEC 228, VDE 0295
2. Insulation
Water resistant, mechanical
and ozone proof, on EPR- base,
type 3GI3 and additional
properties.
3. Outer sheath
Watertight and halogenfree,
based on special ethylenepropylene rubber (EPR), type
3GM2, with exception of oil
resistance to DIN VDE 472,
part 803.
Colour: blue
Marking
Core identification
Standards
I NEXANS I RHEYWELL-TLT
07RN8 VDE REG.-NR. 9179
black, blue, brown, green-yellow
according to:
DIN VDE 0282, part 16
DIN VDE 0295
IEC 228
DIN VDE 0298
DIN VDE 0472
good
very good
yes
EPR
LOI < 23
not toxic
R
-40 °C / 60 °C
3-5xd
on request
7
TLT 07RN8
Technical data
No. of cores
and
cross-section
mm2
Copper
content
Weight
approx.
kg
Outer
diameter
Min.
mm
Outer
diameter
Max.
mm
Diameter
of conductor
approx.
mm
Wallthickness
of sheath
mm
Current
carrying
capacity*
A
kg/km
1 x 1.5
1 x 2.5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
3 x 1.5
3 x 2.5
3x4
3x6
3 x 10
3 x 16
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
4 G 1.5
4 G 2.5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
7 G 1.5
10 G 1.5
7 G 2.5
10 G 2.5
14
24
38
58
96
154
240
336
480
672
912
1152
43
72
115
173
288
461
720
1008
1440
2016
2736
58
96
154
230
384
616
960
1344
1920
2688
3648
4608
101
144
168
240
70
90
110
135
190
260
360
490
670
920
1170
1450
150
220
310
410
710
925
1310
1750
2390
3170
4115
210
270
380
540
881
1170
1750
2240
3150
4300
5450
6250
370
460
510
650
6.2
6.8
7.8
8.8
10.4
11.6
13.4
15.1
17.4
19.5
22.0
24.0
10.1
11.8
13.7
15.6
21.3
23.8
27.9
31.3
36.2
40.5
46.0
11.1
13.0
15.1
17.4
23.3
26.1
30.9
34.7
40.1
45.0
51.5
55.6
16.5
18.6
18.9
21.4
7.0
7.5
8.5
9.5
11.0
13.0
15.0
16.0
18.5
21.0
24.0
26.0
11.0
13.5
15.5
17.0
22.5
25.5
29.5
33.0
39.0
43.0
48.5
12.5
15.0
17.0
19.0
24.0
28.5
34.0
38.0
43.0
49.0
55.0
61.0
17.5
19.6
19.4
21.9
1.6
2.0
2.6
3.3
4.3
5.3
6.5
7.8
9.3
11.0
12.7
14.3
1.6
2.0
2.6
3.3
4.3
5.3
6.5
7.8
9.3
11.0
12.7
1.6
2.0
2.6
3.3
4.3
5.3
6.5
7.8
9.3
11.0
12.7
14.3
1.6
1.6
2.0
2.0
1.4
1.4
1.5
1.6
1.8
1.9
2.0
2.2
2.4
2.6
2.8
3.0
1.6
1.8
1.9
2.1
3.3
3.5
3.8
4.1
4.5
4.8
5.3
1.7
1.9
2.
2.3
3.4
3.6
4.1
4.4
4.8
5.2
5.9
6.0
2.9
2.9
3.1
3.1
30
41
55
70
98
132
176
218
276
347
416
488
24
32
42
54
73
97
129
158
188
239
293
24
32
42
54
73
97
129
158
188
239
293
342
16
13
22
18
* at an ambient temperature of 30 °C and operating temperature of 90 °C at conductor.
8
RHEYWELL® TLFLT (flat design)
special submersible cable for drinking water
Type Approval Certificates
Applications
0,6/1 kV
These cables were developed for
making connections to submersible pumps in drinking water.
The cable can be used in water
depths up to 50 bar and at water
temperature up to 60 °C. The
BAM-approval allows the cable
to be used in drinking water. It
can also be used in industrial
water.
Insulation and sheath materials
for conductor temperature of
90 °C.
Max. core temperature:
+ 90 °C
Design
1. Conductor
Bare or tinned copper, finely
stranded, class 5 IEC 228,
VDE 0295
2. Insulation
Water resistant, mechanical
and ozone proof, on HEPRbase or cross linked polyethylene.
3. Outer sheath
Watertight and halogenfree,
based on special ethylenepropylene rubber (EPR),
type 3GM2, with exception of
oil resistance to DIN VDE 472,
part 803.
Colour: blue
Marking
Core identification
Standards
I NEXANS I RHEYWELL-TLFLT
and acc. customer’s specification
black, blue, brown, green-yellow
cores laid in parallel
according to:
IEC 502
DIN VDE 0295
IEC 228
DIN VDE 0298
DIN VDE 0472
good
very good
yes
EPR
LOI < 23
non toxic
R
-40 °C / 60 °C
3-5xd
no
9
TLFLT
Technical data
No. of cores
and
cross-section
mm
Copper
content
Weight
approx.
Outer
diameter
Max.
mm
Wallthickness
of insulation
approx.
mm
Wallthickness
of sheath
kg
Outer
diameter
Min.
mm
kg/km
3 x 1,5
3 x 2,5
3x4
3x6
3 x 10
3 x 16
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
43
72
115
173
288
461
720
1008
1440
2016
2736
58
96
154
230
384
616
960
1344
1920
2688
3648
100
170
240
300
450
680
950
1300
1800
2450
3150
140
200
290
380
580
880
1260
1700
2360
3250
4150
5.4 x 11.4
6.4 x 13.2
7.6 x 15.6
8.2 x 17.4
9.2 x 20.4
11.0 x 24.6
12.6 x 29.4
14.5 x 33.9
16.8 x 39.6
19.3 x 45.9
21.6 x 51.6
5.4 x 14.4
6.4 x 16.6
7.6 x 19.6
8.2 x 22.0
9.2 x 26.0
11.0 x 31.4
12.6 x 37.8
14.5 x 43.6
16.8 x 51.0
19.3 x 59.2
21.6 x 66.6
6.0 x 13.4
7.0 x 15.2
8.2 x 17.6
8.8 x 19.4
9.8 x 22.4
12.0 x 27.1
13.6 x 31.9
15.5 x 36.4
17.8 x 42.1
20.3 x 49.9
23.6 x 55.6
6.3 x 16.4
7.0 x 18.6
8.2 x 21.6
8.8 x 24.5
9.8 x 28.5
12.0 x 33.9
13.6 x 40.3
15.5 x 47.6
17.8 x 55.0
20.3 x 63.2
23.6 x 72.6
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
1.0
1.1
1.1
0.7
0.7
0.7
0.7
0.7
0.7
0.9
0.9
1.0
1.1
1.1
1.2
1.5
1.8
1.8
1.8
2.1
2.1
2.4
2.7
3.0
3.3
1.2
1,5
1.8
1.8
1.8
2.1
2.1
2.4
2.7
3.0
3.3
mm
Other dimensions on request.
Smallest permissible bendig radii
Outer diameter of cable in mm
up to 8
above 8 up to 12
when fixed installed 3d
when freely moved 3d
for inlets
3d
3d
4d
4d
above 12 up to 20
above 20
4d
5d
5d
4d
5d
5d
Current carrying capacity at 20 °C (permanent use in water)
Cross-sectional area (mm2)
1,5
2,5
4
6
10
16
25
35
50
Single core
Multicore
55
37
74
48
99
64
124
77
178
113
239
144
319
199
394
246
494
306
Max. temperature of water (°C)
20
25
30
35
40
45
50
55
60
1,00
0,97
0,93
0,89
0,84
0,80
0,74
0,68
0,61
Continous load (A)
Convertion factor
10
RHEYWELL®-TL90 07RN8
special submersible cable for sewage water
Type Approval Certificates
Applications
DIN VDE 0282, part 16
These cables have been developed
for use in waste water, industrial
water and sea water. The cable
can be used in water depths up
to 10 bar and at water temperature up to 70 °C. The PTB-approval allows the cable to be used
for flame-proof pumps, too. Insulation and sheath materials for
conductor temperatures of 90 °C.
450/750 V
Max. core temperature:
+ 90 °C
Design
1. Conductor
Bare or tinned copper, finely
stranded, class 5 IEC 228,
VDE 0295
3. Outer sheath
Water resistant and oilresistant
sheath, based on synthetic
rubber, type 5GM3.
Colour: black
2. Insulation
Water resistant, mechanical
and ozone proof, on
EPR-base, type 3GI3 and
additional properties.
Marking
Core identification
Standards
I NEXANS I RHEYWELL-TL90
VDE
HAR 07RN8
4G1,5
VDE REG.-NR. 6555
black, blue, brown, green-yellow
according to:
DIN VDE 0282, part 16
DIN VDE 0295
IEC 228
DIN VDE 0298
DIN VDE 0472
Cl
Br
Fl
good
very good
on request
yes
CPE
no
oil resistant
yes
R
-40 °C / 70 °C
3-5xd
11
TL90 07RN8
No. of cores
and
cross-section
mm2
Copper
content
Weight
approx.
kg
Outer
diameter
Min.
mm
Outer
diameter
Max.
mm
Diameter
of conductor
approx.
mm
Wallthickness
of sheath
mm
Current
carrying
capacity*
A
kg/km
1 x 1.5
1 x 2.5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
3 x 1.5
3 x 2.5
3x4
3x6
3 x 10
3 x 16
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
4 G 1.5
4 G 2.5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
7 G 1.5
10 G 1.5
7 G 2.5
10 G 2.5
14
24
38
58
96
154
240
336
480
672
912
1152
43
72
115
173
288
461
720
1008
1440
2016
2736
58
96
154
230
384
616
960
1344
1920
2688
3648
4608
101
144
168
240
70
90
110
135
190
260
360
490
670
920
1170
1450
150
220
310
410
710
925
1310
1750
2390
3170
4115
210
270
380
540
881
1170
1750
2240
3150
4300
5450
6250
370
460
510
650
6.2
6.8
7.8
8.8
10.4
11.6
13.4
15.1
17.4
19.5
22.0
24.0
10.1
11.8
13.7
15.6
21.3
23.8
27.9
31.3
36.2
40.5
46.0
11.1
13.0
15.1
17.4
23.3
26.1
30.9
34.7
40.1
45.0
51.5
55.6
16.5
18.6
18.9
21.4
7.0
7.5
8.5
9.5
11.0
13.0
15.0
16.0
18.5
21.0
24.0
26.0
11.0
13.5
15.5
17.0
22.5
25.5
29.5
33.0
39.0
43.0
48.5
12.5
15.0
17.0
19.0
24.0
28.5
34.0
38.0
43.0
49.0
55.0
61.0
17.5
19.6
19.4
21.9
1.6
2.0
2.6
3.3
4.3
5.3
6.5
7.8
9.3
11.0
12.7
14.3
1.6
2.0
2.6
3.3
4.3
5.3
6.5
7.8
9.3
11.0
12.7
1.6
2.0
2.6
3.3
4.3
5.3
6.5
7.8
9.3
11.0
12.7
14.3
1.6
1.6
2.0
2.0
1.4
1.4
1.5
1.6
1.8
1.9
2.0
2.2
2.4
2.6
2.8
3.0
1.6
1.8
1.9
2.1
3.3
3.5
3.8
4.1
4.5
4.8
5.3
1.7
1.9
2.
2.3
3.4
3.6
4.1
4.4
4.8
5.2
5.9
6.0
2.9
2.9
3.1
3.1
30
41
55
70
98
132
176
218
276
347
416
488
24
32
42
54
73
97
129
158
188
239
293
24
32
42
54
73
97
129
158
188
239
293
342
16
13
22
18
* at an ambient temperature of 30 °C and operating temperature of 90 °C at conductor.
Other cross sections, cables with control cores, screened cables EMC) on request.
Smallest permissible bendig radii
Outer diameter of cable in mm
up to 8
above 8 up to 12
when fixed installed 3d
when freely moved 3d
for inlets
3d
12
3d
4d
4d
above 12 up to 20
above 20
4d
5d
5d
4d
5d
5d
Nexans Deutschland Industries GmbH & Co. KG - Industrial Applications
Bonnenbroicher Str. 2 - 14 - 41238 Mönchengladbach - Germany
Tel.: +49 (0) 2166/27-0 - Fax: +49 (0) 2166/27-2814
www.nexans.de - www.nexans.com
February 2003 · Copyright 2003 · Nexans
Technical data