Baseline Report: Potato Processing in Ethiopia: missing link in the value chain Authors: Roger Bymolt, Marcelo Tyszler [email protected] | [email protected] January 2016 "Potato Processing in Ethiopia: missing link in the value chain" is a project of Veris Investments B.V., Senselet Food Processing PLC, Solagrow PLC, Wageningen UR through Stichting Dienst Landbouwkundig Onderzoek, the Agri Business Support Facility (part of the Addis Ababa Chamber of Commerce and Sectoral Associations) and the Ministry of Foreign Affairs of the Netherlands within the Facility for Sustainable Entrepreneurship and Food Security (FDOV) Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table of contents Table of contents............................................................................................................................... 2 Tables ......................................................................................................................................................................... 3 Figures........................................................................................................................................................................ 4 Introduction ...................................................................................................................................... 5 Baseline evaluation ..................................................................................................................................................... 5 Background to the project ........................................................................................................................................... 5 Potato sector in Ethiopia ............................................................................................................................................. 6 Methodology................................................................................................................................... 10 Baseline reporting ........................................................................................................................... 14 Introduction...............................................................................................................................................................14 Food security .............................................................................................................................................................14 Grameen Progress out of Poverty Index (PPI) ..............................................................................................................14 Household income sources.........................................................................................................................................15 Land size and ownership ............................................................................................................................................15 Crops grown and sold.................................................................................................................................................15 Potato production and practices.................................................................................................................................16 Crop rotation .............................................................................................................................................................18 Farmer groups ...........................................................................................................................................................18 Storage ......................................................................................................................................................................18 Losses ........................................................................................................................................................................19 Labour .......................................................................................................................................................................19 Marketing and consumption ......................................................................................................................................20 Training .....................................................................................................................................................................21 Savings and loans .......................................................................................................................................................21 Record keeping and decision making ..........................................................................................................................22 Gender analysis..........................................................................................................................................................22 Farm model ...............................................................................................................................................................23 Data output ..................................................................................................................................... 24 Food security .............................................................................................................................................................25 Household income sources.........................................................................................................................................26 Land size and ownership ............................................................................................................................................26 Crops grown and sold.................................................................................................................................................29 Potato production and practices.................................................................................................................................31 Crop rotation .............................................................................................................................................................38 Farmer groups ...........................................................................................................................................................39 Storage ......................................................................................................................................................................40 Losses ........................................................................................................................................................................41 Labour .......................................................................................................................................................................42 Marketing and consumption ......................................................................................................................................45 2 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Training .....................................................................................................................................................................47 Savings and loans .......................................................................................................................................................48 Record keeping and decision making ..........................................................................................................................50 Farm model (Inputs, labour, revenue, profits model) ..................................................................................................51 Annex .............................................................................................................................................. 54 Tables Table 1 Respondents surveyed by Woreda (horizontal) and Kebele (vertical) .....................................................................11 Table 2 Woreda – frequency and percentage of respondents ............................................................................................11 Table 3 Respondent perception of rainfall amount last year compared with the past 5 years .............................................13 Table 4 Respondent perception of rainfall timing last season compared with the past 5 years ...........................................13 Table 5 Respondent - Head of household by gender (freq. and percent) ............................................................................24 Table 6 Household characteristics ....................................................................................................................................24 Table 7 Household head education...................................................................................................................................25 Table 8 Percent of respondents having 3, 2 or 1 meal per day, by month...........................................................................25 Table 9 household income sources - all, biggest and second biggest (percent) ...................................................................26 Table 10 Land owned and used for all crops (average, hectares)........................................................................................26 Table 11 Land use for potatoes (average, hectares) ..........................................................................................................27 Table 12 Crops produced and sold last season (percent)) ..................................................................................................29 Table 13 Crops - most important and second most important ...........................................................................................30 Table 14 Number of crops grown per household...............................................................................................................30 Table 15 Production - average bags produced, by household and per hectare ...................................................................31 Table 16 Production - average yield, by district and by gender of household head (KGs/hectare) .......................................32 Table 17 Production practices (percent of respondents doing) ..........................................................................................33 Table 18 Irrigation sources ...............................................................................................................................................33 Table 19 Irrigation methods .............................................................................................................................................34 Table 20 Planting in rows .................................................................................................................................................35 Table 21 Potato seed planted and purchased....................................................................................................................35 Table 22 Seed – all places purchased/obtained .................................................................................................................35 Table 23 Seed - Main place obtained ................................................................................................................................36 Table 24 Seed - number of potato varieties grown last season ..........................................................................................37 Table 25 Seed - Main variety grown last season ................................................................................................................37 Table 26 Seed - number of years since purchasing what is believed to be clean seed .........................................................37 Table 27 Number of times weeding done .........................................................................................................................37 Table 28 Means of transport from field to store................................................................................................................38 Table 29 Crop rotation - number of seasons before returning potatoes to the same plot ...................................................38 Table 30 Crops rotated with potatoes ...............................................................................................................................38 Table 31 Farmer group membership (by gender of household head) .................................................................................39 Table 32 Farmer group details ..........................................................................................................................................39 Table 33 Farmer groups, ways NGOs/companies support them .........................................................................................40 Table 34 Storage - where potatoes were stored ................................................................................................................40 Table 35 Potato bulking....................................................................................................................................................40 Table 36 Losses – percent of respondents experiencing at least some losses from diseases, handling and during storage ...41 Table 37 Losses - Average number of bags lost, percent of total production ......................................................................41 Table 38 Losses – most common diseases, among those who experienced diseases ..........................................................41 Table 39 Losses - reasons for losses during storage (percent) ............................................................................................42 3 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 40 Average number of labour days per activity, per hectare.....................................................................................42 Table 41 Labour days - proportion of household, hired and communal ..............................................................................43 Table 42 Labour - average daily rates for hired labour (Birr) ..............................................................................................44 Table 43 Share of labour inputs by men and women per activity .......................................................................................44 Table 44 Marketing and consumption of potatoes – average proportion sold, consumed, lost etc......................................45 Table 45 Main place potatoes sold last season ..................................................................................................................45 Table 46 Number of weeks before selling most of the potato crop ....................................................................................45 Table 47 Contracts - percent of farmer groups and respondent households contracted to supply to a company .................46 Table 48 Prices - common, highest and lowest prices actually received by respondents (Birr) ............................................46 Table 49 Prices, distribution of responses on the low, common and high price per kg of potatoes (Birr) .............................46 Table 50 Training - farmers receiving training in the past 5 years .......................................................................................47 Table 51 Training - sources of training (percent) ...............................................................................................................47 Table 52 Training - types of training received (percent) .....................................................................................................47 Table 53 Savings and loans (% of all respondents) .............................................................................................................48 Table 54 Loans - sources of lending for potato production and marketing (% of all respondents) .......................................48 Table 55 Loans - amounts borrowed and repayment time .................................................................................................48 Table 56 Loans – how were used for potato production and marketing (% of all respondents) ...........................................49 Table 57 Loans - reasons for not taking loans ....................................................................................................................49 Table 58 Loans - type of collateral used ............................................................................................................................49 Table 59 Record keeping – percent of household keeping written records.........................................................................50 Table 60 Household decision making – who makes decisions about marketing potatoes ....................................................50 Table 61 Profit model - labour costs, input costs, revenue and profit (Birr per hectare)......................................................51 Table 62 Grameen PPI lookup tables – Likelihoods of being in poverty ..............................................................................54 Figures Figure 1 Map of research areas (Woreda) .........................................................................................................................12 Figure 2 Grameen Progress out of Poverty Index (PPI).......................................................................................................24 Figure 3 Percent of respondents having 3, 2 or 1 meal per day, by month .........................................................................25 Figure 4 Land size, all land owned (hectares) ....................................................................................................................27 Figure 5 Land size, land used for potatoes (hectares) ........................................................................................................28 Figure 6 Number of crops grown per household (percent of respondents).........................................................................30 Figure 7 Production, yield distribution (KGs per hectare) ...................................................................................................32 Figure 8 Prices, distribution of responses on the low, common and high price per kg of potatoes (Birr) ..............................46 Figure 9 Profit distribution, revenue per hectare (Birr) ......................................................................................................52 Figure 10 Profit distribution, revenue – cost of inputs per hectare (Birr) ............................................................................52 Figure 11 Profit distribution, revenue – cost of inputs – cost of hired labour per hectare (Birr)...........................................53 Figure 12 Profit distribution, revenue – cost of inputs – value of all labour (hired, communal, household), per hectare (Birr) ........................................................................................................................................................................................53 4 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Introduction Baseline evaluation The following baseline report presents data illustrating the current situation of Ethiopian potato farmers in Wenchi, Cheha, Enemor, and Soro Woreda (districts). In November 2015, The Royal Tropical Institute (KIT)1 conducted a baseline study for the project ‘Potato processing in Ethiopia: the missing link in the value chain’, a Public Private Partnership supported by the Facility for Sustainable Entrepreneurship and Food Security (FDOV) of the Netherlands Enterprise Agency2. The project aims to build the first industrial-scale potato processing company in Ethiopia which will work with smallholder potato farmers and procure potatoes from them. The baseline research will benefit the project in several ways: i) It will provide an up-to-date dataset which will inform implementing partners as they develop their strategy; ii) it will act as a benchmark from which future activities and progress can be measured and iii) it will be essential for an impact assessment at the conclusion of the project to measure changes in key indicators in order to assess the project’s overall impact on smallholder potato farmers. The report is structured as follows: The introduction section provides a basic background to the project, including its objectives, planned activities and expected outcomes, before elaborating on the general context of the potato sector in Ethiopia. This is followed by a methodology chapter explaining how the baseline study was carried out, and a description of the sampling frame and research areas. The chapter ‘Baseline reporting’ discusses the findings of the baseline study in relation to data presented in the final section ‘Data output’, where data is mainly presented in the form of tables and figures. Background to the project The project’s objective is to establish the first industrial-scale potato processing company in Ethiopia, which will link smallholder potato farmers to a market for quality fresh potatoes and processed potato products in Ethiopia. The project thereby aims to improve food security in Ethiopia by driving market efficiency and value chain sustainability, ultimately leading to increased local availability of affordable potatoes3. Veris Investments B.V. has partnered with Senselet Food Processing PLC, Solagrow PLC, Wageningen UR through Stichting Dienst Landbouwkundig Onderzoek, the Agri Business Support Facility (part of 1 http://www.kit.nl/sed/ See http://www.rvo.nl/subsidies-regelingen/projecten/potato-processing-ethiopia 3 See Project Plan, Sustainable Entrepreneurship and Food Security Facility (FDOV) 2014 2 5 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain the Addis Ababa Chamber of Commerce and Sectoral Associations) and the Ministry of Foreign Affairs of the Netherlands within the Facility for Sustainable Entrepreneurship and Food Security (FDOV). Project activities The project will begin by developing the potato supply chain with smallholder farmers and will construct a potato sorting and processing factory which will further develop the market for processed potatoes. It will provide a stable off-take for potatoes with fair and consistent prices throughout the season. Expected project outcomes The project’s involvement in the sector will add to producer incomes, which will in turn allow for greater investment, improved quality and higher productivity in the Ethiopian potato sector. The enhanced market efficiency, and greater sustainability, throughout the value chain will contribute to food security in the whole of Ethiopia by enabling consumption of attainable, affordable local potatoes. The project will provide the farmers stable, transparent prices while rewarding them for producing high quality potatoes. This will incentivize the farmers to invest in their crops, resulting in superior productivity and quality. In the medium term, improving access to input and services will lead to increased productivity of quality potatoes as well as farmer income. In the longer term, as the project and the industry grow, more farmers will be involved, all striving for better quality and improved incomes. This in turn will lead to lower potato prices, which will be offset by the higher productivity levels of the smallholders. Fundamentally, the increased market efficiency and enhanced value chain sustainability of the value chain set in motion by this project is hoped to have an impact on a significant proportion of Ethiopia’s 1.3 million potato farmers and will improve food security for the country’s 90+ million inhabitants. Potato sector in Ethiopia Ethiopia is the second-most populous country in Sub-Saharan Africa with a population of over 90 million. Ethiopia’s economic performance in recent years has been strong with largely double-digit economic growth since 2004. Agriculture remains one of the most important sector of Ethiopia’s economy, accounting for over 80% of employment and 40% of GDP4. Despite its impressive growth, Ethiopia is one of the most food insecure countries in the world according to the FAO. Over 30% of its population is undernourished and the country’s per capita GDP 4 Bymolt, R (2014). Creating Wealth with seed potatoes in Ethiopia. CFC report 6 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain of US$1,300 is ranked at place 211 out of the 228 countries5. The Netherlands Embassy in Addis Ababa in its Multi-Annual Strategic Plan 2014-2017 further indicates that there are substantial obstacles in the business climate such as a lack of credit, a very basic trade logistics system and underdeveloped infrastructure. Potatoes in Ethiopia are almost exclusively grown by smallholder farmers and an estimated 1.3 million households depend on potatoes for part of their income. Due to lack of financial means, these smallholders invest little in the potato production with low productivity as a result. During food crises, the price of potatoes fluctuate less than the prices of other crops (cereals in particular), as they have a local market, that reflects local supply and demand. In the current market setup, with smallholder potato farmers selling the vast majority of their potatoes on local village markets, the prices they receive are very low, especially directly after harvest. In an effort to increase their income, some smallholder farmers resort to ‘storing’ potatoes in the ground in the cold period after the September harvest6. Although this may achieve somewhat higher prices, it also leads to substantial losses. The potatoes on the local village market are bought by middlemen who often have an information advantage, since potato farmers do not know the price levels at the larger markets. In addition to abusing the information asymmetry, the middlemen also exploit the sales timing since producers are all in need of cash at or after harvest which is a period of high availability. Main issues in the sector There are believed to be two central problems to be addressed in order to improve the position of smallholder potato farmers: Potato availability: In Ethiopia, potato availability is low and volatile, despite the favourable climatic conditions for potato production. Yields are estimated to be at 20% of their potential. Because of a lack of storage, the spike in supply during and directly after harvest currently cannot be absorbed nor be dampened by the market. Together with a lack of proper distribution and processing, this causes considerable potato losses before they can be consumed7. Low and volatile incomes: The 1.3 million smallholder potato farmers in Ethiopia invest little in the potato production with low productivity as a result. At local village markets, currently the only outlet for most smallholder farmers, middlemen form the only link between the farmers and the wider market. These middlemen often exploit the farmers’ need for cash soon after harvest and the lack of 5 World Bank. (2014). Ethiopia GDP per capita. Available: http://data.worldbank.org/indicator/NY.GDP.PCAP.CD/countries/ET?display=graph. Last accessed 20/10/2015. 6 Gildemacher et al. (2009). Improving Potato Production in Kenya, Uganda and Ethiopia: A System Diagnosis. Potato Research. 52 (52), 173. 7 Appendix 1, Project Plan, Sustainable Entrepreneurship and Food Security Facility (FDOV) 7 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain storage by offering low prices, using the information advantage they have over the farmers on the long and non-transparent supply chain8. Future potential However, Ethiopia’s tropical highlands are one of the most promising areas for potato production in Sub-Saharan Africa. This provides an opportunity for growth and development, especially in food security. The growing season of the potato is short, so it can be harvested after the onset of the rainy season which is an important feature to overcome the ‘green hunger’ – created due to lack of available food while crops grow. Potatoes also provide a viable alternative to Ethiopia’s substantial grain imports, which have been one of the biggest imported food items over the past few, costing an average of $500 million per year over the past five year period. In addition to the financial savings, potatoes are one of the most productive food crops available in terms of yields (edible energy and good quality protein) per day, per hectare (double that of grains). There are substantial amounts of micronutrients present in the potatoes to tackle nutrient deficiencies, vitamin C in particular, as well as being a crop which requires less water than other major food groups. A recent study by Haverkort et al9. indicates that yields of up to 50 tons/ha are achievable. The same report concludes that the main problems in achieving higher yields are: the availability and affordability of good quality seed potatoes, the lack of proper soil preparation, the lack of proper fertilization and the limited availability of other varieties. Because storage of harvest ware potatoes is virtually non-existent, farmers do not have a choice but to sell the limited amount that they produce at or shortly after harvest. This causes a spike in potato supply, which cannot be absorbed nor be dampened by the market in the current setup. Together with a lack of proper distribution and processing, this causes a considerable amount of potatoes to rot in markets or during transport before it can be consumed. Political-economic context The government of Ethiopia, via the Growth and Transformation Plan (GTP) and the Agricultural Growth Plan (AGP) has provided a roadmap for agricultural development, with predicted GDP growth of 11-15% in the 2010-2015 period. The investment opportunities will predominantly arise in the agricultural and industrial sectors, with up to eight million acres of land offered to commercial farming investors. This participation opens up opportunity for modernisation of the farming sector; movement towards high value crops, advanced irrigation, better quality seeds, increased fertilizer use and strategies to yield multiple harvests a year. 8 Appendix 1, Project Plan, Sustainable Entrepreneurship and Food Security Facility (FDOV) Haverkort et al. (2008). Societal Costs of Late Blight in Potato and Prospects of Durable Resistance Through Cisgenic Modification. Potato Research. 9 8 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain The emphasis of the Ethiopian government by its research institutes is to enhance the productivity of the main food crops. As the cereals form the majority of Ethiopia’s food crops, these grain crops receive most attention, while the essential vegetable crops like potato receive much less attention. Still, as well for cereals and potato the focus of research is on the productivity, improving seed systems and field crop production. That is why the ambition of private investors to invest in the currently missing processing link of the potato value chain is appreciated by the Ethiopian government and its institutions. Investments in fertilizers, quality seed and other inputs are often inadequate, as some farmers perceive there to be too greater risk that returns will not adequately cover investments due to low prices during the peak harvest in September. Offering those farmers a fair price for their produce will support them to apply the fertilizers and chemicals at the recommended and environmentally safe rates. In this way the close relationship between potato farmers and the project will support the proper use of (environmental) resources, in accordance to GlobalGAP and food safety regulations. 9 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Methodology The Royal Tropical Institute (KIT), Amsterdam, was responsible for designing the research methodology and developing the tools for the baseline research. Household surveys were the primary data source for the baseline study, as the primary objective of the research was to collect a rigorous and reliable set of quantitative data points from which future change can be measured. KIT trained a local team of enumerators led in the field by a local consultancy, Shayashone PLC, who carried out the household surveys in November 2015. The survey design was based on the project’s ‘Theory of Change’10 and was checked against the project’s reporting requirements to Netherlands Enterprise Agency (‘RVO’). In addition the baseline covered in detail information about respondent households (including education, poverty profile, food security etc), land (sizes, titling, land under potatoes etc.), potato production practices (including all activities, labour days, and gender roles), marketing and consumption, respondent training, and savings and loans behaviour. All data collected refers to the most recently completed potato season (i.e. last season). All survey observations included the GPS location and the gender of the respondent and head of household. This means that data points can be disaggregated by gender and Woreda for granular analysis. However, care needs to be taken when doing so as the sample size is not large enough to make statistically significant comparisons for some variables at Woreda level. The survey tool was programmed using XLSForm11 and deployed on Android tablets running the software Open Data Kit12. There are several advantages to this over conventional paper survey forms: The programming allows for considerable control over what can be entered in each form field by enumerators (text, integers, decimals, select multiple etc); ‘skip logic’ shows/hides questions based on earlier responses; live calculations are run on imputed data to ensure that entered responses fall within reasonable ranges (else error/warnings notifications are given); and there is no need for transcription from paper to digital formats where errors commonly occur. In this way, KIT has enhanced the reliability of the data collected. The available resources for the baseline research allowed the survey to be administered to 351 respondents. Sampling was done in the following ways: the Woreda were purposefully selected based on i) the importance of the Woreda being a major potato producing area ii) these Woreda are where the project currently plans to source its potatoes from in the future and iii) this is where the project intends to engage in various activities to build the capacity of smallholder potato farmers. The project has not yet identified the producer groups that it will work with, so the baseline focussed on collecting 10 A ‘theory of change’ explains how inputs and activities are understood to produce a series of results (outputs, outcomes) that contribute to achieving the final intended impacts. 11 http://xlsform.org/ 12 https://opendatakit.org/ 10 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain representative data from potato growing households in the research areas which can be used as a point for comparison in the endline evaluation. Within the Woreda, potato producing Kebele13 and villages were randomly selected. Respondents at the village level were selected randomly. Village lists were obtained prior to visiting each village, and village leaders assisted by indicating which villagers grew potatoes last season. From this list, every nth name14 was taken and these villagers were mobilized to participate in the survey. Each survey took between 45 minutes and 1 hour to complete. Table 1 Respondents surveyed by Woreda (horizontal) and Kebele (vertical) Wenchi Chaha Enemor Soro Total Haro Wenchi 50 50 Welde Telfam 50 50 Yejoka 43 43 Dakuna 38 38 Agata 23 23 Werkat 16 16 Andegna Jajura 41 41 Kecha 43 43 Wesheba 47 47 131 351 Total 100 81 39 N=351 Table 2 Woreda – frequency and percentage of respondents Woreda Freq Percent Wenchi 100 28.49% Cheha 81 23.08% Enemor 39 11.11% 131 37.32% Soro N = 351 Following the data collection phase, KIT analysed the data using STATA, output relevant tables, graphs, and models and reported on the findings. KIT removed outliers greater than 4 standard deviations from the mean. This means that for a given variable (e.g. yield per hectare), at least 98% of responses 13 A kebele is the smallest administrative unit of Ethiopia, similar to a ward. It is part of a woreda (district) which in turn are grouped into one of the regions that comprise the Democratic Republic of Ethiopia 14 Nth name because some lists were longer than others. Depending on the length of the list this could have been every 5 th, 7th or 9th name on the list. 11 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain to a given question were included in the analysis, with extreme values15 excluded so as to not unduly affect the mean. Figure 1 Map of research areas (Woreda) Respondents were asked how the amount of rainfall last season and the timing of rainfall compared with recent years. The perception of respondents was that last season could be considered more or less a ‘normal’ season with regards to rainfall. Further analysis would require access to historical rainfall data which was not available for this report. 15 Extreme values could result from respondent reporting errors not picked up by enumerators, or enumerator inputs errors. However, programming in ODK to check errors at the point of imputation greatly reduces the number of outlier respondents. 12 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 3 Respondent perception of rainfall amount last year compared with the past 5 years Freq. Percent Much less 24 7% A little less 104 30% About the same 111 32% A little more 49 14% A lot more 63 18% Table 4 Respondent perception of rainfall timing last season compared with the past 5 years Freq. Percent Very early 7 2% A little early 26 7% About normal 166 47% A little late 104 30% Very late 48 14% 13 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Baseline reporting Introduction The baseline reporting section describes the data presented subsequently in the ‘Data output’ section. The baseline survey was conducted with 351 respondents in Wenchi, Cheha, Enemor and Soro Woreda. The majority of respondents were male (85%) and 90% of all respondents described themselves as being the ‘head of the household’ (Table 5). On average, there were found to be just over 7 members per household (Table 6). In most cases, the household head has completed only primary school education (59%), with 18% having completed no formal education (Table 7). Food security Chronic hunger Ethiopians may suffer from 'green hunger', where food stocks and/or money run low and households have fewer meals per day before harvesting and selling their crops. Table 8 shows that there were virtually no respondents (0-1%) reporting ‘chronic hunger’ in the baseline sample (defined as 1 meal per day or less)16. Shortened period of hunger From around June to September some households are less food secure than at other times of the year. For example, the proportion of households consuming three meals per day falls from a high of 85% in March down to a low of 60% in August, before rising again. The project hopes to contribute to shortening this period of hunger for affected households. Grameen Progress out of Poverty Index (PPI) Table 6 and Figure 1 present an analysis of household data applying the Grameen ‘Progress out of Poverty Index®’. This is a poverty measurement tool for organizations and businesses with a mission to serve the poor. Respondents were asked 10 questions about their household’s characteristics and asset ownership which were then scored to compute the likelihood that the household is living above or below the poverty line. The PPI helps organizations identify those who are most likely to be poor or vulnerable to poverty, which may inform strategic decision-making17. The data presented in Table 6 and Figure 1 should be interpreted using the official Grameen Lookup Tables for Ethiopia (Table 62). The Lookup Tables show the different likelihoods of a household being 'in poverty' based on different 16 Note this is a different measure of chronic hunger than FAO standards, due to the amount of data that needs to be collected for FAO definitions. 17 See http://www.progressoutofpoverty.org/country/ethiopia 14 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain poverty line definitions ($1/day/2005 PPP, $1.25/day/2005 PPP, $1.75/day/2005 PPP, $2.50/day/2005 PPP). The average calculated PPI score in the research area was 33.01. In our sample, the likelihood that the average household falls below each of the poverty line definitions was found to be as follows: - Definition $1/day/2005 PPP: 13.4% - Definition $1.25/day/2005 PPP: 28.4% - Definition $1.75/day/2005 PPP: 60.8% - Definition $2.50/day/2005 PPP: 89.6% This clearly shows that the potato farmers in the sample have only modest incomes which likely constrains farmers from making significant investments in their agricultural production in addition to normal costs of living. Household income sources Most respondents said that their household's biggest source of income was the sale of crops (87%). However, it was not uncommon for households to supplement this crop income with other sources of income. 35% of respondents reported earning income from the sale of livestock of animal products, with another 16% indicating that someone in the household had a small business. A further 9% receive remittances and 8% from temporary non-farm employment. Very few (2%) reported receiving income from temporary farm labour (Table 9). We report below that hired labour is a relatively small proportion of total labour, and that communal labour is more common than hired labour in potato production in the research areas (p.19). Land size and ownership Households own on average 1.34 hectares of land, and use 1.35 hectares (including leased land) for all their farming activities (Table 10, Figure 4). This is split into an average of 2.23 separate plots of land per household. Potato producing households allocated an average of 0.29 hectares of owned land (22% of total owned land) to potatoes (Table 11). When including leased and borrowed land, the average land under potatoes was 0.33 hectares. Figure 5 shows a narrow range of land under potatoes among respondents, with only around 5% of the sample allocating 1 hectare to potatoes. Crops grown and sold Table 12 presents the most common crops produced and sold in the research areas. The most common crops grown were Irish potatoes (100%), enset (87%), barley (80%) and wheat (76%). A third of respondents grew teff, and around a quarter grew cabbages, faba beans, and maize. The main crops sold were Irish potatoes (96%), barley (50%) and wheat (59%). Farming households produced an 15 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain average of 5.85 different crops last season (Table 14). Respondents were asked what they considered to be their most important and second most important crops, however they chose to define ‘important’ (Table 13). 41% said that enset was their most important crop, which probably reflects the traditional importance of enset to food security. 34% considered Irish potato as their most important crop. Potato production and practices Table 15 shows the average number of bags of ware potatoes produced by respondents last season. Respondents were also asked how this compares with good, bad and average seasons. When considered alongside rainfall data (Table 3, Table 4), it appears that last season can be considered a 'normal' season. The average yield last season was 8506 kg/hectare (Table 16). This varies somewhat between Woreda, however the sample size is too small per Woreda to draw significant conclusions about the reasons for this (Wenchi 10424 kg/ha; Chaha 6629 kg/ha; Enemor 7737 kg/ha; Soro 8505 kg/ha). Male headed households had a higher average yield per hectare than female headed households, but again the sample size for female headed households is too small for this to be statistically significant (male 8611 kg/ha; female 7438 kg/ha). Table 17 shows the percent of respondents performing various potato production activities. There are a few notable findings here: Respondents plough their potato plots an average of 3.16 times and perform weeding 2.12 times per season. Very few respondents use tractors to plough (3%), with animal plough (oxen, 59%) being slightly more common than manual land ploughing (49%). Respondents may use mixed ploughing methods, such as animal ploughing for the more heavy first plough, while manual labour is often employed for building mounds. Fertilizer was reported as being applied by 100% of respondents. This was a surprising finding, and as such was re-checked by the researchers several times. Top dressing was applied in 85% of cases, which is also very high by East African standards. Fewer than 10% of respondents applied manure, or used pesticides, fungicides or herbicides. Irrigation was practiced by 11% of respondents, with the most common source being streams/rivers (9%). However, we find that 6% used buckets (by hand) with 2% reporting irrigation by flooding (e.g. of streams). Therefore, the level of irrigation technology is low and households still depend mainly on rainfall. 16 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Virtually all respondents plant their potatoes in rows, with an average spacing of 34cm by 57cm (Table 20). Respondents planted an average 1250 kg of seed potatoes per hectare. The average multiplication rate was calculated as 7.418 (Table 21). 51% of respondents bought seed last season, with the remainder recycling seed from the previous season. There are obvious advantages to recycling seed, such as saving money (1 bag of seed cost 365 Birr on average, with around 12 bags required per hectare) and avoiding the need to source and transport seed from elsewhere. However, over three seasons or so basic potato seed will deteriorate considerably in quality resulting in lower yields. This should encourage farmers to purchase new basic seed as it would almost certainly result in a big positive return on investment. Unfortunately, farmers rarely do so due to the cost, availability of working capital and availability/access to clean basic seed in the area. The main place farmers obtained seed was from their own fields (49%) or from the market (34%) where it is unlikely to be quality, disease free basic seed. 65% of farmers grow only one potato variety per season, however 35% grow two or more varieties (Table 24). Quality seed is a major known constraint to potato yields in Ethiopia and East Africa generally, and should be given attention by the project. The main variety grown last season was Gudene (46%), followed by Jalene (29%). These are relatively new improved varieties introduced to the area, and which were promoted by at least one recent project19. This suggests that there is a good availability of these improved varieties and may also suggest that farmers are willing to produce new varieties if there are significant push factors (e.g. seed price, seed availability and systematic multiplication) and pull factors (market demand, market prices etc.). Many farmers (around 40%) say that they believe they have purchased clean seed within the past 3 years (Table 26). However, many farmers also found it difficult to reliably judge if the seed is ‘clean’ since they are typically buying from other local farmers or at the local market, rather than from registered, certified sellers. This challenge is perhaps reflected by the 36% of respondents who say that they 'don't know' how many years it has been since they purchased clean seed. Most farmers transport their potatoes from the field to the household store on foot, which is heavy work when producing an average of 20 bags of 100kgs each (Table 28). 37% say that they use a donkey (on its back), while 16% report using a donkey cart. 18 The multiplication rate is calculated for each farmer using yield / seed planted. The average of the multiplication rate calculated for all farmers is 7.4 (outliers were removed where the multiplication rate was greater than 15) (n=316). Note that this is not the same as taking the average yield/the average amount of seed planted which equates to 8506/1250= 6.80 19 International Potato Center (CIP). (2008-2012). Wealth Creation through Integrated Development of the Potato Production and Marketing Sector in Kenya, Uganda, and Ethiopia. Funded by Common Fund for Commodities (CFC). (CFC/FIGG/39) 17 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Crop rotation 90% of respondents said that they practiced crop rotation (Table 17). However, the number of seasons before a farmer returned potatoes to the same plot varied. 36% said that they wait only 1 season, and 34% wait only 2 seasons before again planting potatoes on the same plot. This is an insufficient period for potato diseases to be flushed out of the soil. Furthermore, the most common crops rotated with potatoes are barley (56%) and wheat (54%), with teff being the next most commonly rotated crop at 15%. Barley and wheat are typically rotated because there is a reasonably good market for these as cash crops. However, as rotation crops, they are less than ideal as good rotation includes Solanaces (potatoes, peppers, tomatoes, eggplants), Poaceae (maize, wheat, sorghum, oats), Brassicaceae (cabbages, cauliflowers, brocolli and kales), Papilionaceae (beans, peas, french beans)20. Farmer groups 27% of respondents in the sample indicated that someone in their household is a member of a farmer group. Male headed households were slightly more likely to have a member of their household in a farmer group (28%) compared with female headed households (19%), although this is not statistically significant due to the small sample size of female headed households. Virtually all such respondents indicated that they are ‘active’ (as opposed to merely registered on a list). 18% of respondents said that they were a member of a legally registered cooperative, while 8% said they were in a non-registered small farmer group. On average, farmer groups have been running for 5.48 years and have around 37 members each. Very few respondents indicated that their group had more than 100 members (Table 31). 10% of respondents said that an NGO or company supported their farmer group in some way. The most common support involved input provision (selling or giving seed, fertilizer etc.) (8%) or by giving trainings (8%) . Very few respondents (2%) indicated that an NGO or company procured potatoes from their group last season (Table 33). Storage Most respondents stored their potatoes inside their house (75%), with 27% saying that they put their potatoes in a store outside the house. Respondents may store their potatoes inside their house because they lack the capital investment to build a store. More worrying however is that 8% of respondents store their potatoes in the field, where diseases can build up in the soil or the can be prone to damage from animals or environmental factors (Table 34). In saying this, the extent to which this is a problem depends on how long farmers wait to sell most of their potato crop (the average is 4 weeks, Table 46). 20 Lung'aho et al. (2007). Commercial seed potato production in eastern and central Africa. Kenya Agricultural Research Institut e. 18 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain 18% of respondents indicated that they bulk at least some of their potatoes in a group store. 64% indicated that they stored their seed potatoes in a diffused light store (DLS) (Table 35). This finding is at odds with what is expected, and should be treated as unreliable. It is very uncommon for households to have their own DLS and a DLS is usually a group seed store. However, as indicated earlier, only 27% of respondents are members of a farmer group so it is difficult to see how such a high percent of respondents could bulk in a group DLS. It is more likely that this question was not well understood. Losses Data on ‘losses’ in potato production (and indeed any agricultural produce) are dependent on the definition of a ‘loss’. The researchers have thus tried to breakdown types of losses experienced by farmers at different points in their production cycle. During production, potato diseases were experienced by 35% of respondents last season. 46% of respondents said that some potatoes were damaged during harvest handling. 39% of respondents indicated that they had experienced some losses during storage last season (Table 36). However, actual losses are arguably fairly moderate compared with average production levels. On average, 2.7% of farmers’ total production was lost due to disease, 4.3% from handling during harvesting and 2.5% during storage (Table 37). These loss rates are slightly lower than loss rates reported in a recent USAID study21. The most commonly cited disease was Early Blight (50%), however the next most common response was 'don't know' (33%) (Table 38). This suggests that there is a knowledge gap that the project could address, should it wish to help farmers reduce losses caused by disease. The main reason for losses during storage was mould/fungus (22%) (Table 39). This baseline research did not study the entire value chain, where losses also occur at the trader level and on the open market22. Labour Table 40 shows the average number of labour days 23 used per activity per hectare, and thus the relative labour intensity of various activities. This is consistent with what is expected, with ploughing 21 http://pdf.usaid.gov/pdf_docs/PA00JPSD.pdf See http://www.germanfoodpartnership.de/wp-content/uploads/2015/10/GIZ-Post-harvest-losses-in-potato-value-chains-inKenya_2014.pdf for data on value chain losses in Kenya. 23 Labour days are calculated as number of persons * number of days laboring. E.g. 3 persons doing an activity for 5 days is 15 labour days. 22 19 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain (59.5 person days), weeding (46.2 person days) and harvesting (42.9 person days) taking the most labour days. The total average labour days per hectare is 219.4. Table 41 shows the proportion of household, hired and communal labour used per activity. In total, 52% of all labour was provided by the household, with a surprisingly high 35% provided by communal labour (labour provided by others for free in exchange for also labouring on their farm). Only 13% of total labour was hired. Daily labour rates are presented in Table 42. This finds that for most activities the hired labour rate for males is around 35 to 37 Birr per day. The female daily labour rate tends to be lower for more labour intensive (heavy) activities, such as land clearing, ploughing and transporting. However, for these tasks females are hired much less often, possibly because male labourers are regarded as ‘stronger’ and hence more efficient at these tasks. For planting and fertilizer application, male and female labour rates are very similar and within the statistical margin of error. However for weeding and harvesting, women earn about a quarter to a third less than men per day. It should be noted that there is a low prevalence of hired female labour reported in our sample. Only 13% of all labour is hired labour, and of this less than 20% for a given activity is carried out by hired female labourers. Table 43 shows that men provide considerably more labour inputs than women, regardless of whether this is household, hired or communal labour, for virtually all activities. Marketing and consumption Table 44 shows that on average 46% of potato production is marketed, while 33% is consumed at home. The remainder is either stored as seed, or is lost. The main place that potatoes are sold is at the local market (64%), rather than to traders (20%) which is atypical for most crops throughout East Africa (Table 45). On average, farmers sell most of their potato crop within 4 weeks of harvesting. However, there was found to be quite a range of marketing strategies, with 11% selling almost immediately, and 11% selling more than 10 weeks after harvesting (Table 46). Virtually no household or farmer group is contracted to a company (Table 47). Farmers were asked for the highest, lowest and common prices that they actually sold potatoes for last season. (Note, this is not the same as asking about the range that prices fluctuate throughout the year, as farmers usually sell all of their potato production within 3 months (Table 46)). The common price is that which farmers sold most of their produce for. The average of the ‘common’ price was found to be a little over 3 Birr per kg (Table 48). The average of the low price was just over 2 Birr/kg and the average of the high price was 4 Birr/kg. Averages conceal the range of responses, and so the distribution of responses to the common price cited in the sample is presented in Table 49 and Figure 8. This price data appears reasonably consistent, if a little higher than other recent studies24 where 24 http://common-fund.org/fileadmin/user_upload/Projects/FIGG/FIGG_39/CFC_Seed_Potatoes_FIGG_39.pdf http://pdf.usaid.gov/pdf_docs/PA00JPSD.pdf 20 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain prices range from between 1 and 3 birr per kg. It must of course be kept in mind that market prices vary from season to season according to factors influencing supply and demand. It should be noted that in 2015 there was a drought event that afflicted Ethiopia and which caused food prices to be inflated by as much as 28.6% in Addis Ababa region, according to the FAO25. Therefore the price data reported in this study is likely higher than in other recent years due to the drought event. The production and sales of local crisps This sub-section uses data from a separate study 26 on the potato crisp industry. The retail price of these imported potato crisps at supermarkets and mini-markets is around USD 25/kg. The factory gate price of locally processed good standard crisps is around USD 5/kg while the retail prices are in the range from USD 9-10/Kg. The home-made crisps without standard packaging are distributed at price of USD 2-2.5/kg and sold at USD 3-3.5/Kg. The pricing summary is based on the assumption of 35% sales and distribution cost for all types of product. Training A little under half of all respondents (46%) indicated that they had received some training in the past 5 years (Table 50). Most of this training was delivered by government extension services, and very little by NGOs or companies (Table 51). The training received tended to be quite broad, and typically included line planting and spacing, use of fertilizer, use of improved planting material, disease management, storage and soil conservation (Table 52). Savings and loans Most households do not have a bank account, with only 30% indicating that they do (Table 53). This should be taken into account by the project when considering how to pay farmers who supply to the company. Only 11% of all respondents reported taking a small loan for potato production in the past year. Those who took a loan most frequently did so from family or friends (7% of all respondents), with only a few borrowing from a microfinance institution (3% of all respondents (Table 54). Of those who borrowed money, the average amount borrowed was 1990 Birr (86EUR, US$94), with an average repayment period of nearly 7 months (Table 55). The most common use of the loans was to buy fertilizer or seed (Table 56). https://www.wageningenur.nl/upload_mm/5/b/a/44cf848f-6e4c-4ec8-85d3-6cce0964c5fc_2-Ethiopia - Potato Prospects for Ethiopia.pdf 25 http://www.fao.org/giews/countrybrief/country.jsp?code=ETH 26 Shayashone Consulting. (2014). Processed potato quick market assessment 21 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Reasons for not taking loans were 'I don't want to be in debt' (33%), 'I didn't need credit' (32%) and a lack of availability (23%). As most farmers borrowed from family and friends, usually no collateral was required to obtain a loan (Table 58). Record keeping and decision making The majority of respondent households do not keep records (86%), which is consistent with other recent studies of smallholder farmers conducted by the researchers in Ethiopia and East Africa. 12% indicated that they keep basic records (such as what was spent on inputs), but very few keep detailed records of all costs, labour days, productivity etc. across seasons (Table 59). This may be partly due to education levels discussed above. Most respondents said that decision making on potato marketing is a consultative process involving both men and women (75%), or even including the whole family (Table 60). However, caution is required in interpreting results on decision making power in the household from survey data, and such issues are often better captured with qualitative research (i.e. focus group discussions, interviews etc.). Gender analysis The following sub-section brings together data on gender related variables presented throughout this report. The majority of the 351 respondents in the sample were male (85%), with 15% of respondents being female (Table 5). Respondents said that a male was the head of the household in 91% of the cases (regardless of whether the respondent himself/herself was the head). Male headed households were slightly more likely to have a member of their household in a farmer group (28%) compared with female headed households (19%), although this is not statistically significant due to the small sample size of female headed households. Male headed households had a higher average yield per hectare than female headed households, but again the sample size for female headed households is too small for this to be statistically significant (male 8611 kg/ha; female 7438 kg/ha). Respondents were asked who provided most of the labour for each potato production activity. Respondents could respond that either men, women or both did most of the work. Men were found to provide labour inputs much more frequently than women for virtually all activities (Table 43). Ploughing was particularly labour intensive for men compared with women, as was the application of chemical inputs. Even during harvesting, an activity where women are typically active in the agricultural sector, male labour was found to be more common than female labour. The only exception is a slightly higher occurrence of female household labour for manure application, although very few respondents actually apply manure, so this finding is not significant. It should also be noted 22 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain that men have an even higher frequency of labour burden than women for ‘hired’ and ‘communal’ labour types than they do for ‘household’ labour (Table 43). In terms of daily labour rates, men were paid around 35-37 Birr per day for most activities (Table 42). The female daily labour rate tends to be lower than the male rate for more labour intensive (heavy) activities, such as land clearing, ploughing and transporting. However, for these tasks females are hired much less often, possibly because male labourers are considered ‘stronger’ and hence more efficient at these tasks. For planting and fertilizer application, male and female labour rates are very similar and within the statistical margin of error. However for weeding and harvesting, women earn about a quarter to a third less than men per day. Most respondents said that household decision making on potato marketing is a consultative process involving both men and women (75%), or even including the whole family (Table 60). However, caution is required in interpreting results on decision making power in the household from survey data, and such issues are often better captured with qualitative research (i.e. focus group discussions, interviews etc.). Farm model Table 61 presents a profit model (revenue, input costs, labour costs, profit) per hectare, per season. Average revenue was calculated as 26247 Birr/hectare, 21843 Birr/hectare when we deduct input costs, 20533 Birr/hectare when deducting input and hired labour costs, and 14369 Birr/hectare when deducting all costs (including the value of household and communal labour)27. However, averages can conceal much so the distribution of profits among smallholder farmers is presented in a series of histograms (Figure 9, Figure 10, Figure 11, Figure 12). It should be again noted that this data presents the value of potato production per hectare per season (rather than cash profit). Households only market an average of 46% of their potato production (Table 44) and have an average of 0.33 hectares under potatoes (Table 11). 27 We include here the value of labour days spent per hectare (based on hired labour rates) regardless of whether household, hired or communal labour was used because this represents the opportunity cost of farming potatoes. 23 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Data output Table 5 Respondent - Head of household by gender (freq. and percent) Gender No Yes Total Male 11 (4%) 288 (96%) 299 (85%) Female 25 (48%) 27 (52%) 52 (15%) Total 36 (10%) 315 (90%) 351 Table 6 Household characteristics Average LCI UCI Average age of household head 43.44 42.15 44.73 Average # of people in the household 7.07 6.79 7.34 Males over 65 0.12 0.09 0.15 Females over 65 0.14 0.10 0.18 Males 15-65 2.14 1.99 2.29 Females 15-65 2.05 1.91 2.18 Male children 0-14 1.40 1.27 1.53 Female children 0-14 1.22 1.10 1.33 PPI Score* 33.01 31.42 34.60 N = 351; LCI = Lower confidence interval, UCI = upper confidence interval Figure 2 Grameen Progress out of Poverty Index (PPI) 24 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 7 Household head education Freq. Percent None completed 63 18% Primary school (grade 1-8) 208 59% Secondary (grade 9-10) 38 11% Preparatory (grade 11-12) 26 7% University 2 1% Adult education (informal) 14 4% N = 351 Food security Table 8 Percent of respondents having 3, 2 or 1 meal per day, by month Num. meals Nov 2014 Dec 2014 Jan Feb Mar Apr May Jun Jul Aug Sep Oct 3+ 79% 81% 83% 83% 85% 84% 80% 72% 64% 60% 70% 79% 2 21% 19% 16% 17% 14% 16% 20% 27% 36% 40% 29% 20% 1 0% 0% 1% 1% 1% 0% 1% 1% 1% 1% 1% 1% Figure 3 Percent of respondents having 3, 2 or 1 meal per day, by month 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 3 per day 2 per day 1 per day 25 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Household income sources Table 9 household income sources - all, biggest and second biggest (percent) All Biggest source Second biggest source Sale of own crops 98% 87% 16% Sale of own livestock or livestock products (e.g. milk, eggs) 35% 2% 25% Own business / self-employed (excluding agricultural and livestock production) 16% 6% 8% Remittances/ money gifts from friends and family 9% 1% 6% Temporary employment (non-farm) 8% 1% 6% Permanent employment (non-farm) 5% 1% 3% Temporary farm labour (paid by someone outside the household) 2% 0% 1% Sale or lease of own land 2% 2% 0% Permanent farm labour (paid by someone outside the household) 0% 0% 0% Not applicable 0% 0% 34% Income source N = 351; Note ‘Income all’ may not add up to 100% because households may have several sources of income Land size and ownership Table 10 Land owned and used for all crops (average, hectares) Average LCI UCI Own land 1.34 1.26 1.43 Leased land 0.13 0.09 0.16 Borrowed land 0.02 0.00 0.05 Communal land 0.04 -0.01 0.09 Shared crop land 0.05 0.03 0.07 Total land used (all crops) 1.35 1.27 1.43 Average number of land parcels (plots) 2.23 2.11 2.35 Leased to others 0.02 0.00 0.05 N = 351; LCI = Lower confidence interval, UCI = upper confidence interval 26 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Figure 4 Land size, all land owned (hectares) Table 11 Land use for potatoes (average, hectares) Average LCI UCI Own land 0.29 0.27 0.31 Leased land 0.04 0.02 0.05 Borrowed land 0.01 0.00 0.01 Communal land 0.01 0.00 0.01 Shared crop land 0.00 0.00 0.00 0.33 0.31 0.35 1.15 1.01 1.30 Total land used for potatoes Average number of land parcels (plots) N = 351; LCI = Lower confidence interval, UCI = upper confidence interval 27 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Figure 5 Land size, land used for potatoes (hectares) 28 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Crops grown and sold Table 12 Crops produced and sold last season (percent)) Crop Produced sold 100% 96% Enset 87% 26% Barley 80% 50% Wheat 76% 59% Teff 33% 22% Cabbages 27% 8% Beans -faba 26% 13% Maize 26% 6% Coffee 15% 1% Avocado 14% 5% Sorghum 14% 3% Kale 11% 4% Carrots 11% 3% Other 11% 5% Onions 10% 3% Beans - field pea 10% 3% Tomatoes 10% 4% Beans - chick pea 8% 4% Garlic 6% 3% Bananas 4% 2% Beans - haricot 4% 0% Chili 3% 1% Beans - grass pea 2% 0% Sugar cane 2% 1% Cow pea 2% 0% Beans - soya 1% 0% Tea 1% 1% Hot pepper 1% 0% Millet 1% 0% Peas 1% 0% Coriander 1% 0% Pineapple 1% 0% Potato (Irish) N = 351; note does not add up to 100% because each respondent may produce a number of different crops. 29 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 13 Crops - most important and second most important Crop Most important Second most important Enset 41% 13% Potato (Irish) 34% 37% Wheat 16% 18% Teff 3% 7% Barley 2% 12% Other 1% 1% Maize 1% 5% Beans -faba 0% 1% none, not applicable 0% 1% Note: only crops over 1% for most important or second most important are reported Table 14 Number of crops grown per household # crops Freq. Percent 1 1 0% 2 8 2% 3 36 10% 4 66 19% 5 82 23% 6 50 14% 7 30 9% 8 23 7% 9 18 5% 10 8 2% 11+ 29 8% Mean 5.85 N= 351 Figure 6 Number of crops grown per household (percent of respondents) 25 20 15 10 5 0 1 2 3 4 5 6 7 8 9 30 10 11 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Potato production and practices Table 15 Production - average bags produced, by household and per hectare Bags Average bags produced last season, by household Expected bags produced in an average season, by household 25.79 25.91 Expected bags produced in a bad season, by household 15.54 Expected bags produced in a good season, by household 33.11 Average bags produced last season, per hectare Expected bags produced in an average season, per hectare Expected bags produced in a bad season, per hectare Expected bags produced in a good season, per hectare Average size of a bag of potatoes (KGs) 86.65 86.39 55.30 114.30 101.34 31 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 16 Production - average yield, by district and by gender of household head (KGs/hectare) Average LCI UCI Average (all) 8506 8010 9002 Wenchi 10424 9493 11356 Chaha 6629 5875 7382 Enemor 7737 6047 9426 Soro 8505 7695 9314 Male 8611 8088 9135 Female 7438 5934 8941 Farmer group member 9303 8310 10295 Not a farmer group member 8216 7647 8785 Figure 7 Production, yield distribution (KGs per hectare) 32 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 17 Production practices (percent of respondents doing) Average LCI UCI Land clearing 62% 56% 67% Ploughing 100% 100% 100% Ploughing, average number of times done per plot 3.16 3.09 3.23 Ploughing, tractor used 3% 1% 5% Ploughing, animal plough used 58% 53% 64% Ploughing, manual labour used 49% 44% 55% Planting 100% 100% 100% Irrigation (non-rainfall) 11% 8% 14% Crop rotation practiced 90% 87% 93% Planting fertilizer applied 100% 100% 100% Top dressing applied 85% 81% 89% Manure applied 7% 5% 10% Pesticides applied 8% 5% 10% Fungicides applied 25% 21% 30% Selective herbicides applied 3% 1% 5% Weeding done 97% 95% 98% Weeding, average number of times done last season 2.12 2.03 2.21 N= 351 Table 18 Irrigation sources Irrigation source Average LCI UCI Stream/ river 9% 6% 12% Lake/pond 1% 0% 2% Water pan / water reservoir (dug, and maybe lined with polythene) 1% 0% 2% Ground water tank (concrete) 0% 0% 0% Roof harvesting of rainwater 0% 0% 0% Borehole/ well 0% 0% 0% Other 0% 0% 0% N=351 33 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 19 Irrigation methods Method Average LCI UCI Buckets of water/watering cans (by hand) 6% 4% 9% Flooding 2% 1% 4% Drip irrigation (gravity, using hose pipes) 1% 0% 2% Other 1% 0% 2% Furrow irrigation (gravity) 0% 0% 1% Motorised pump 0% 0% 0% Pedal pump 0% 0% 0% N=351 34 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 20 Planting in rows Average LCI UCI N Did you plant your potato seed in rows last season? 99% 97% 100% 351 Average spacing between seed (cm) 34 33 35 343 Average spacing between rows? (cm) 57 56 59 343 Table 21 Potato seed planted and purchased Average LCI UCI N Amount of seed planted per hectare (KGs) 1250 1138 1363 351 planted)28 7.46 7.11 7.81 316 Percent of respondents who bought seed 51% 45% 56% 351 Cost of a bag of potato seed 365 339 393 178 Size of potato bags for purchased seed (KGs) 97 90 104 178 Multiplication rate (yield/seed Table 22 Seed – all places purchased/obtained Average LCI UCI Own field 56% 50% 61% Market place 34% 29% 39% Other farmer 8% 5% 11% Farmer organisation 5% 3% 7% Agro-business dealer (certified) 3% 2% 5% Government 3% 1% 5% NGO 2% 1% 3% Research institute 1% 0% 3% Company I market to 1% 0% 2% Other 1% 0% 1% Store (non-certified) 0% 0% 0% Not relevant 0% 0% 0% N = 351; note may not add up to 100% as seed can be obtained from multiple sources 28 The multiplication rate is calculated for each farmer using yield / seed planted). The average of the multiplication rate calculated for all farmers is 7.4, removing outliers where the multiplication rate was greater than 15 (n=316). Note that this is not the same as taking the average yield/the average amount of seed planted which equates to 8506/1250= 6.80 35 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 23 Seed - Main place obtained Freq. Percent Own field 171 49% Market place 112 32% Other farmer 22 6% Farmer organisation 17 5% Government 9 3% Agrobusiness dealer (certified) 8 2% NGO 7 2% Company I market to 2 1% Research institute 2 1% Not relevant 1 0% 36 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 24 Seed - number of potato varieties grown last season Freq. Percent 1 227.00 64.67% 2 110.00 31.34% 3 10.00 2.85% 4 2.00 0.57% Average number of varieties 1.48 varieties Table 25 Seed - Main variety grown last season Freq. Percent Gudene 163 46% Jalene 101 29% Keydinch 45 13% Other 26 7% Belette 11 3% Don't know 4 1% Guasa 1 0% Table 26 Seed - number of years since purchasing what is believed to be clean seed Years Freq. Percent 1 54 15% 2 46 13% 3 45 13% 4 28 8% 5 15 4% 6 12 3% 7 11 3% 8 7 2% 9 2 1% 10+ 4 1% Don’t know 126 36% Freq. Percent Table 27 Number of times weeding done # times 0 8 2% 1 41 12% 2 214 61% 3 84 24% 4 3 1% 37 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 28 Means of transport from field to store Means of transport Average LCI UCI On foot (carried or on head) 67% 62% 72% Donkey 37% 32% 42% Donkey cart 16% 12% 19% Car / truck 1% 0% 2% Wheelbarrow 1% 0% 2% Oxen cart 0% 0% 1% Other 0% 0% 1% not applicable 0% 0% 1% Bicycle 0% 0% 0% Motorcycle 0% 0% 0% Crop rotation Table 29 Crop rotation - number of seasons before returning potatoes to the same plot Seasons Freq. Percent 1 125 36% 2 121 34% 3 56 16% 4 1 0% Don’t know 47 13% Average 1.85 seasons Table 30 Crops rotated with potatoes Average LCI UCI Barley 56% 50% 61% Wheat 54% 48% 59% Teff 15% 11% 19% Beans - faba 10% 7% 13% Maize 5% 3% 8% Beans - chick pea 3% 1% 5% Tea 2% 1% 3% Sorghum 2% 0% 3% Cabbages 1% 0% 3% Beans - field pea 1% 0% 2% Tomatoes 1% 0% 2% Beans - other 1% 0% 2% Bananas 1% 0% 1% Beans - grass pea 1% 0% 1% 38 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Farmer groups Table 31 Farmer group membership (by gender of household head) Someone in the respondent household is a member of a potato farmer group Someone in the respondent household is an active member of a potato farmer group N Table 32 Farmer group details Average number of years the farmer group has been running Average number of active members in the group Small farmer group (not legally registered) 5.48 37 8% Cooperative (legally registered) 18% Group supported by an NGO or company? 10% 39 Male Female Average 28% 19% 27% 27% 19% 26% 319 32 351 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 33 Farmer groups, ways NGOs/companies support them Average LCI HCI Inputs (Selling or giving inputs, seed, fertilizer etc.) 8% 5% 11% Giving trainings 8% 5% 11% Building stores 3% 2% 5% Buying potatoes 2% 1% 3% Offering loans / credit 1% 0% 2% Building farmer group office 0% 0% 1% Other 0% 0% 1% Storage Table 34 Storage - where potatoes were stored Freq. Percent Inside my house 264 75% In a store (outside the house) 95 27% In the field 29 8% In a store/warehouse owned by my group/cooperative 11 3% In a friend/family store 2 1% Did not store 2 1% Other 1 0% In a rented store/warehouse 0 0% Note: May not add up to 100% as respondents may store in more than one place Table 35 Potato bulking Freq. Percent Potatoes bulked in a group store 64 18% Seed potatoes stored in a diffused light store (DLS) ? 223 64% N = 351 40 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Losses Table 36 Losses – percent of respondents experiencing at least some losses from diseases, handling and during storage Average LCI UCI Potato diseases 35% 30% 40% Damage during harvest handling 46% 41% 51% During storage last season 39% 34% 44% N = 351 Table 37 Losses - Average number of bags lost, percent of total production Average # bags lost Percent of total production Disease 1.02 2.7% Handling 0.91 4.3% Storage 0.68 2.5% N=351 Table 38 Losses – most common diseases, among those who experienced diseases Freq. Percent Early blight 61 50% Don’t know 40 33% Late blight 19 15% Other 8 7% Potato tuber moth 6 5% Bacterial wilt 3 2% Leaf roll virus 1 1% N=123 41 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 39 Losses - reasons for losses during storage (percent) Freq. Average Mould/ fungus 78 22% Handling damage 52 15% Rotting 36 10% Diseases 26 7% Rodents (mice, rats) 14 4% Wild animals 4 1% Other 2 1% Labour Table 40 Average number of labour days per activity, per hectare Total days Household days Hired days Communal days Resp. doing (percent) 14.7 8.5 1.9 4.4 62% 0 0 0 0 1% Ploughing 59.5 25.6 9.3 24.7 100% Planting 13.9 7.2 2.3 4.7 100% 9.1 5.1 1.1 3 100% 10.6 6.7 0.9 3.4 85% Manure application 0.8 0.8 0 0 7% Pesticides application 0.4 0.2 0.1 0.1 8% Fungicides application 1.4 0.8 0.5 0.1 25% Herbicide application (selective) 0.2 0.1 0.1 0 3% Weeding 46.2 25.5 4.6 16 97% Harvesting 42.9 21.6 6.4 15.1 100% Transporting 19.7 12.1 2.4 5.2 100% 219.4 114.2 29.6 76.7 Land clearing Herbicide application (non-selective) Fertilizer application Top dressing application Total days 42 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 41 Labour days - proportion of household, hired and communal Household Hired Communal Land clearing 58% 13% 30% Herbicide application (non-selective) 33% 67% 0% Ploughing 43% 16% 42% Planting 51% 16% 34% Fertilizer application 56% 12% 33% Top dressing application 63% 8% 32% Manure application 98% 2% 0% Pesticide application 68% 17% 15% Fungicide application 55% 36% 8% Herbicide application (selective) 61% 36% 3% Weeding 55% 10% 35% Harvesting 50% 15% 35% Transporting 61% 12% 26% Total 52% 13% 35% 43 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 42 Labour - average daily rates for hired labour (Birr) Male Female Land clearing 35 18 Ploughing 33 18 Planting 35 32 Fertilizer application 34 29 Pesticide application 59 - Weeding 37 25 Harvesting 37 28 Transport 48 30 Table 43 Share of labour inputs by men and women per activity Household men Household women Hired men Hired women Communal men Communal women Land clearing 67% 33% 96% 4% 90% 10% Herbicide application (non-selective) - - - - - - Ploughing 83% 17% 86% 14% 91% 9% Planting 67% 33% 84% 16% 85% 15% Fertilizer application 72% 28% 89% 11% 86% 14% Top dressing application 67% 33% 87% 13% 78% 22% Manure application 44% 56% - - - - Pesticide application 83% 17% 100% - - - Fungicide application 79% 21% 81% 19% 83% 17% Herbicide application (selective) 70% 30% 83% 17% 69% 31% Weeding 65% 35% 90% 10% 79% 21% Harvesting 61% 39% 87% 13% 76% 24% Transporting 65% 35% 94% 6% 80% 20% 44 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Marketing and consumption Table 44 Marketing and consumption of potatoes – average proportion sold, consumed, lost etc. Average LCI UCI Sell (for money) 46% 44% 48% Consume at home 33% 31% 35% Store as seed for next season 11% 10% 12% Lose in total 7% 6% 7% Give away free 2% 2% 3% Give potatoes as payment for labour 0% 0% 1% Give any potatoes in exchange for other goods 0% 0% 0% Table 45 Main place potatoes sold last season Freq. Percent Local market 223 64% Traders / brokers 69 20% Local villagers (neighbours) 28 8% District market 16 5% Other 7 2% Farmer cooperative/union 4 1% Government institution 2 1% Company (includes processors and millers) 1 0% . 1 0% Weeks Freq. Percent 0 38 11 1 55 16 2 69 20 3 27 8 4 79 23 5 8 2 6 9 3 8 25 7 10+ 39 11 Average 4.2 weeks Table 46 Number of weeks before selling most of the potato crop N=349 45 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 47 Contracts - percent of farmer groups and respondent households contracted to supply to a company Freq. Percent Farmer group contracted to a company 1 0.28% Household has a contract with a company 0 0% Table 48 Prices - common, highest and lowest prices actually received by respondents (Birr) Average LCI UCI Common price 3.06 2.94 3.18 Highest price 4.10 3.94 4.26 Lowest price 2.10 2.00 2.21 N=351 Table 49 Prices, distribution of responses on the low, common and high price per kg of potatoes (Birr) Birr Low price Common price High price 1 28% 7% 2% 2 47% 25% 10% 3 16% 40% 23% 4 7% 19% 28% 5 2% 6% 21% 6 1% 3% 11% 7 0% 1% 3% 8 0% 0% 1% Figure 8 Prices, distribution of responses on the low, common and high price per kg of potatoes (Birr) 50% 45% 40% 35% 30% 25% 20% 15% 10% 5% 0% 1 2 3 Low price 4 5 Common price 6 High price 46 7 8 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Training Table 50 Training - farmers receiving training in the past 5 years Freq. Percent No 190 54% Yes 161 46% N = 351 Table 51 Training - sources of training (percent) Average LCI UCI Government extension 42% 36% 47% Research institute 7% 5% 10% Farmer organisation 5% 3% 7% NGO 3% 1% 5% Model/lead farmer 3% 1% 4% Company 1% 0% 2% Other 0% 0% 0% N = 351 Table 52 Training - types of training received (percent) Average LCI UCI Line planting and crop spacing 46% 40% 51% Fertilizer usage 45% 40% 50% Use of improved seed and planting materials. 42% 37% 47% Post-harvest handling 34% 29% 39% Pests and diseases management 33% 28% 38% Storage 33% 28% 38% Soil, water and nutrient conservation 28% 23% 32% Herbicide usage 17% 13% 20% Marketing 16% 12% 20% Record keeping 12% 9% 15% Group management 11% 8% 14% Finance and loans 9% 6% 12% Other 1% 0% 2% 47 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Savings and loans Table 53 Savings and loans (% of all respondents) Average LCI UCI 30% 26% 35% 11% 7% 14% Respondent household with a bank account Loan taken for potato production last season N= 351 Table 54 Loans - sources of lending for potato production and marketing (% of all respondents) Average LCI UCI Family or friends 7% 4% 9% Microfinance institution (MFI) 3% 1% 4% Village money lender 1% 0% 1% 1% 0% 1% Savings and Credit Cooperative (SACCO) / Credit Union Village savings and loans group (VSLA) 0% 0% 1% Bank 0% 0% 0% Trader 0% 0% 0% Company 0% 0% 0% Church 0% 0% 0% Other 0% 0% 0% Average (Birr) LCI UCI How much did you borrow? 1990 1528 2452 How many months did you have to repay the loan? 6.76 5.46 8.06 N = 351. Note only 11% of respondents took a loan for potato production last season Table 55 Loans - amounts borrowed and repayment time N=37 48 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Table 56 Loans – how were used for potato production and marketing (% of all respondents) Average LCI UCI Buying fertilizer 9% 6% 12% Buying seed 5% 3% 8% Hiring labour 2% 1% 3% Buying herbicides 0% 0% 1% Buying pesticides 0% 0% 1% Buying farm hand tools 0% 0% 1% Cooperative membership fees 0% 0% 1% Tractor hire 0% 0% 0% Animal plough hire 0% 0% 0% Buying a tractor 0% 0% 0% Buying a motorbike/car 0% 0% 0% leasing or buying land 0% 0% 0% Paying for transport costs 0% 0% 0% Paying for storage 0% 0% 0% Processing 0% 0% 0% Other 0% 0% 0% N=351. Note only 11% of respondents took a loan for potato production last season. The averages add up to more than 11% because some respondents took a loan for more than one reason related to potato production and marketing. Table 57 Loans - reasons for not taking loans Average LCI UCI I don’t want to be in debt 33% 28% 38% I didn’t need any credit 32% 28% 37% Not available in the village 23% 19% 28% Other 3% 1% 5% Interest rate too high 2% 1% 3% Repay period too short 1% 0% 1% Lack of collateral /security 1% 0% 1% Spouse refused 0% 0% 0% Table 58 Loans - type of collateral used Freq. Percent Nothing 20 6% Other 6 2% Land 4 1% Crops 2 1% Cash deposit 1 0% Not applicable, loan not taken 318 91% N=351 49 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Record keeping and decision making Table 59 Record keeping – percent of household keeping written records Freq. Percent No 303 86% Yes basic records 43 12% Yes detailed records 5 1% N=351 Table 60 Household decision making – who makes decisions about marketing potatoes Freq. Percent Both men and women together 262 75% Male household head 32 9% Entire family, men, women and children together 29 8% Female household head 21 6% Male NOT household head 4 1% Female NOT household head 2 1% N = 350 50 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Farm model (Inputs, labour, revenue, profits model) Table 61 Profit model - labour costs, input costs, revenue and profit (Birr per hectare) Yield Average (Birr) LCI (Birr) UCI (Birr) 8506 8010 9002 Average (EUR) Rate: 0.0436311 Price 3.06 2.94 3.18 Revenue (yield * price) 26247 24645 27849 1145 Land clearing 465 405 526 20 Herbicide application (non-selective) 1 -1 3 0 Ploughing 1933 1730 2136 84 Labour Costs Planting 475 440 509 21 Fertilizer application 304 282 326 13 Top dressing application 355 318 393 16 Manure application 20 7 33 1 Pesticide application 17 7 26 1 Fungicide application 52 40 63 2 Herbicide application (selective) 11 2 19 0 Weeding 1769 1623 1915 77 Harvesting 1583 1483 1684 69 Transporting 683 606 759 30 Herbicide (nonselective) 6 -2 13 0 Seed 1610 1377 1842 70 Planting fertilizer 2190 2033 2348 96 Pesticides 274 11 538 12 Herbicides (selective) 15 4 27 1 21843 20317 23369 953 20533 18908 22159 896 14369 12664 16073 627 Input costs Profit Revenue minus input costs Revenue minus input costs, minus hired labour Revenue minus input costs, minus all labour 51 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Figure 9 Profit distribution, revenue per hectare (Birr) Figure 10 Profit distribution, revenue – cost of inputs per hectare (Birr) 52 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Figure 11 Profit distribution, revenue – cost of inputs – cost of hired labour per hectare (Birr) Figure 12 Profit distribution, revenue – cost of inputs – value of all labour (hired, communal, household), per hectare (Birr) 53 Baseline Report - Potato processing in Ethiopia: the missing link in the value chain Annex Table 62 Grameen PPI lookup tables – Likelihoods of being in poverty Note: For more information about the Grameen PPI, see http://www.progressoutofpoverty.org/country/ethiopia 54
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