MOMENTUM J^[cW]Wp_d[\ehj^[[cfbeo[[i"Ykijec[hiWdZa[oikffb_[hie\C#?IM79E In Memoriam GORDON JONES BLAIR MANUEL Lebkc[')"DkcX[h((&'& www.miswaco.com MOMENTUM EDITOR: Rich Cook Cover photo: One of the bronze hard hats given to the families of the men who died aboard the Deepwater Horizon on Apr. 20. CONTRIBUTORS TO THIS ISSUE: Jamt Alfonzo, Rio de Janeiro, Brazil CONTENTS Janice Arabie, New Orleans, Louisiana Bob Bailey, Houston, Texas Gretchen Byers, Houston, Texas Don Carvalho, Houston, Texas 9 23 Tony Clarke, Houston, Texas Mario Colmenares, Quito, Ecuador Cheryl Cook, Florence, Kentucky Michael Dettmarg, Celle, Germany Mary Dimataris, Houston, Texas Edward Doucet, Houston, Texas Jerry Duncan, Florence, Kentucky Joe Dupont, Cameron, Louisiana Luis Flores, Rio de Janeiro, Brazil Ammon Foster, Riverton, Wyoming Lindsay Fraser, Houston, Texas 24 40 49 Ingo Glaser, Rio de Janeiro, Brazil Salamat Gumarov, Atyrau, Kazakhstan Bob Gurren, Florence, Kentucky Monty Hale, Houston, Texas Amro Heikal, Cairo, Egypt Kenny Helmer, Houston, Texas Frances Hozdic, Houston, Texas Dan Jefferson, Houston, Texas 4 Jaime Martinez, Lagos, Nigeria Gary Matula, Houston, Texas Robert Mercer, Harvey, Louisiana Krista Mery, Houston, Texas Samuel Nielsen, Anchorage, Alaska Kendra Nolan, Houston, Texas Ben Paiuk, Houston, Texas RD Parks, Cabinda, Angola 6 23 Dustin Sersland, Greybull, Wyoming Saskia Spoelstra, Heerhugowaard, Netherlands Haroon Tabani, Muscat, Oman Anfissa Volkova, Almaty, Kazakhstan Bruce Wade, Bangkok, Thailand Paul Ward, Edinburgh, UK Letha Wise, Houston, Texas Vladimir Zotov, Moscow, Russia 2 Momentum SCHLUMBERGER INTEGRATION UPDATE Jim Andrews, Schlumberger Integration Manager for M-I SWACO, answers questions about the current status of the integration. 8 Don Presley, Houston, Texas Kumar Ramtahal, Houston, Texas UP CLOSE M-I SWACO honors our two brave coworkers who gave their lives on the Deepwater Horizon. Barbi Messier, Houston, Texas John Murphy, Anchorage, Alaska 20 Paul Clark, Regional Manager MENA for Production Chemicals, talks about the challenges and successes across the world’s most prolific oil producing region. Jurgen Joman, Dubai, UAE Graeme Laws, Aberdeen, UK SPECIAL MEMORIAL FOR GORDON JONES AND BLAIR MANUEL WORLD MOMENTUM Alaska receives safety awards, Bright Light Foundation helps Gulf Coast, UK enjoys a day of golf. 15 CONTINUOUS IMPROVEMENT CI class participation up 300%; Minerals, ES and ST host CI events; Finance CI event saves 3,000 hours. TRADE SHOWS OTC 2010 a success for M-I SWACO, ES Expo leads the way, Q2 show list. 24 QHSE M-I SWACO Angola earns two stop cards, Do you know the Product Integrity Guidelines?, Germany learns fire safety. AUTHORS AND PAPERS 32 articles and papers published. 40 TECH ROLL CALL Eleven EPCON CFU units delivered, MagnoStar tool performs in Brazil, WARP breaks ERD records, ATC cleans up in Ghana. 48 COVER FEATURE M-I Egypt is focused on serving their customers, both IOCs and NOCs, while keeping the focus on improving safety. 32 38 CAREER DEVELOPMENT AND TRAINING Dubai hosts Finance training course, HDD Mining & Waterwell conducts customer schools, Deepwater and IFE courses held; E-Campus FAQ. 51 AWARDS AND ANNIVERSARIES 424 employees are recognized with service anniversary awards. To Our Employees, Customers and Suppliers Remembrance and Honor I t has been a sad three months for the M-I SWACO family. First, Troy Gamble, our Libya country manager, lost his son to the conflict in Afghanistan, and on April 20, Gordon Jones and Blair Manuel died in the tragic Deepwater Horizon incident. I had the honor of speaking at the Deepwater Horizon memorial service on May 25 and had the privilege of meeting and speaking to both men’s parents in their homes after the explosion and fire. I would like to pay tribute to Blair’s parents, L.D. and Geneva; and to Gordon’s parents, Keith and Eileen, for their grace and courage. It is obvious from the character of each of these men, from their hard-working attitude to their devotion to their own families, that their parents gave them so much. Both these men loved the outdoors, playing golf or fishing. Both were rabid LSU fans and could be counted on for spirited discussions about the school’s athletic strengths at the drop of a hat. Both leave behind families to whom they were devoted, and children whom they lived for. Blair leaves behind three grown daughters, Ashley, Jessica and Kelli, and a fiancée, Melinda. Gordon leaves behind his wife, Michelle, their 2-year-old son, Stafford, and the newborn Maxwell, who was born just three weeks after the accident. It will be difficult for these families to go on without their fathers and husbands but there is no doubt that they will have the love and support of everyone around them, both at home and from the M-I SWACO family worldwide. And for Gordon’s children, in particular, they will come to know through the love of their family that their father was a wonderful man. At times like these, we must remember that safety is our most important job. We work in a dangerous industry. But it is also an industry that is focused on the health and safety of every employee, from the people on the rigs to the employees that support them here at North Course and in other facilities. Nothing will bring back Gordon and Blair. We move forward and honor them by examining our safety practices and committing to “getting home safely” every day; whether that is your real home, a trailer on a rig site or a bunk on an offshore rig. We will also commit ourselves again to making sure that those we work with aren’t hurt either and we will work under safe conditions or we will stop the job. We honor their memory by keeping ourselves, and everyone else, safe. These men were brave and courageous. We make too much of people who get their name in lights or on a score-board. We forget that some jobs require a “bit more inside” than others; these exceptional men had that “little bit more inside.” Our hearts and our prayers go out to the families of Gordon and Blair and all those who perished aboard the Deepwater Horizon, as well as to Troy and his family, in this difficult time. We believe in the faith that guided these men and we find comfort in that. Rest in peace. We will never forget you, or the ones you loved. Sincerely, Chris Rivers President & CEO Chris Rivers, M-I SWACO President and Chief Executive Officer, speaks at the Transocean Memorial on May 25. 3 In Memoriam Gordon Jones Drilling Fluids Specialist IV 6/26/1981 – 4/20/2010 A love of jokes and a distinctive laugh defined Gordon Jones, as did his thoughtfulness and willingness to help others. A native of Baton Rouge, LA, Gordon was passionate about his young and growing family. A graduate of Louisiana State University, where he met his wife, Michelle, Gordon earned a Bachelor of Arts in Communication in 2003. He was hired as M-I SWACO Sales Engineer in Houston in 2005 and transferred to Harvey, LA, as Compliance Specialist II later that same year. Due to his work ethic and knowledge, Gordon was promoted to Compliance Specialist III in 2006 and to Drilling Fluids Specialist IV in 2007. He worked on- and offshore for several operators and con- tractors where he earned numerous certifications including becoming IFE-certified and gained significant deepwater experience working on more than 23 rigs as a drilling fluids engineer and compliance engineer. On his résumé, under the heading Significant Wells, Gordon simply wrote, “Aren’t they all significant?” Gordon had relieved another mud engineer on the Deepwater Horizon a few days early, helping out his exhausted coworker and taking on extra work. Family and friends said this was characteristic of his giving nature. But for Gordon, family always came first. Ten minutes before the explosion, he called to check on his wife and their 2-year-old son, Stafford. His last words to his wife were “I love you.” They were to celebrate their sixth anniversary on Apr. 23. His wife, Michelle, gave birth to their second son, Maxwell, just three weeks after the explosion. Gordon was a scratch golfer who was teaching his son Stafford to play the game, teaching him how to hold the club. The week before he left for the rig, Gordon helped his son build a fort in their backyard. On May 3, Michelle and Stafford planted a live oak tree in Gordon’s memory in the backyard. Friends packed his memorial service and spoke of his sense of humor and love of making others laugh. Gordon is survived by his wife, Michelle, his sons Stafford and Maxwell, his parents, Eileen and Keith Jones, brother Christopher, sister Kathleen, grandparents, Arnott and Edwina Jones. Condolences can be offered on the M-I SWACO Deepwater Horizon site at http://www. miswacodeepwaterhorizon.com/. Memorial donations may be made to the Baton Rouge Area Foundation for the Gordon Jones Memorial Fund, 402 N. Fourth St., Baton Rouge, LA 70802, or www.braf.org. 4 Momentum Blair Manuel Senior Completion Fluids Specialist 8/3/1953 – 4/20/2010 A man guided by what his friends called the four “f’s” — faith, family, friends and fun, Blair Manuel was a man who lived life to the fullest, finding enjoyment in everything he did. “Family was second only to his faith,” said Mark Derouen, Blair’s best friend and best man-to-be at his upcoming wedding. “He was completely devoted to his three girls.” Born in Eunice, LA, Blair never strayed far from his hometown roots. He attended Eunice High School, playing offensive guard and defensive tackle for the football team. He was president of the local Future Farmers of America and won an FFA award upon graduation. After high school, he attended Louisiana State University in Eunice. His leadership continued as he became a member of the St. Anthony’s Parish Council and president of the Eunice Jaycees. Blair owned and managed a 2,800 acre farm for 18 years before joining the oilfield in 1989 where he worked his way up from mechanic to IFE-certified Senior Completion Fluids Engineer with M-I SWACO, beginning his career with the company in 2000. Blair was a devout Catholic and loyal fan of the Louisiana State University Tigers. He held season tickets to their baseball and football teams. Derouen, who delivered the main address at Blair’s memorial service on May 7, said he was an avid tailgater, arriving early before a game to barbeque with friends and celebrate the occasion. As evidenced by the hundreds in attendance at his memorial service, Blair had many friends. An active hunter and fisherman, and popular on the rig where he was known as “Papa Bear,” Blair had friends everywhere. Blair was known by his coworkers as a hard worker and a willing leader on the rig, and he often spent as much as a month at a time offshore where he was a leader and an inspiration to younger rig crew members. “He was at the top of his profession,” said Derouen. Blair had been working at the biggest deepwater rig on earth, BP’s Thunder Horse PDQ. That rig had shut down for repairs and Blair had volunteered to transfer to the Deepwater Horizon. Blair is survived by his three daughters, Kelli Taquino, Jessica Manchester and Ashley Manuel; his fiancée Melinda Becnel; his parents, L.D. and Geneva Manuel; his sister Pam Fontenot; brothers Kris, Al and Jamie Manuel. Condolences can be offered on the M-I SWACO Deepwater Horizon site at http://www.miswacodeepwaterhorizon. com/. Donations may be made in Blair’s name to his favorite charity: St. Jude’s Children’s Hospital. In Memoriam 5 Schlumberger Integration Update It has been just over four months since Schlumberger and Smith International jointly announced their agreement to merge, a decision that includes M-I SWACO. Currently in the normal regulatory period, the merger is expected to close in the latter part of the year. During this transition period, the integration teams, comprised of equal representation from both sides, are working within each company to ensure everything continues to move smoothly. To help the M-I SWACO family better understand the integration process and get a brief insight as to what is happening throughout the months leading up to closing, Momentum sat down with Jim Andrews, the Schlumberger Integration Manager for M-I SWACO. Momentum: What is your background with Schlumberger and what is your role in the integration process? Jim Andrews: My adventure with Schlumberger started in Apr. 1991 when I was hired as a project manager for what was Dowell Schlumberger at the time, responsible for managing the placement of cementing units on offshore platforms. My first assignment was in an Engineering and Manufacturing Centre in St. Etienne, France—certainly not the toughest location as an introduction to the oilfield. The next few years, I remained in Engineering, moving first to Tulsa, OK, to manage the equipment installation on the Hibernia project, which is located offshore East Coast Canada, and then down to our then new and rapidly growing campus in Sugar Land, TX. Houston became home for the next few years until 1997 when I moved into Operations, looking after cementing in the Gulf of Mexico, based in New Orleans, LA. Two years later, Schlumberger decided it was time to broaden my horizons, and my family and I moved to Gatwick, UK, as the Head of Personnel for our seismic company, Geco Prakla. Within a few weeks, we announced our intention to merge and form a joint venture with Western Geophysical and so my first experience of integrations and mergers began. This was a rapid learning curve for me, but I was fortunate to be part of a team being led by John Yearwood, so I was in safe hands. Most recently I was back in London as the VP Global Accounts looking after BP for Schlumberger. Oddly enough, this role has a lot in common with the role of Integration Manager. When you are looking after a major account such as one of the major international oil companies, you are 6 Momentum very much Schlumberger’s representative in that company, but also their representative in Schlumberger. As the Integration Manager for M-I SWACO, this latest role is not dissimilar and I hope I can draw on some of the previous 19 year as the Schlumberger representative in M-I SWACO…or is it the M-I SWACO representative in Schlumberger? I am working alongside Roger Samways, Senior VP of Sales and Marketing, who is the M-I SWACO Business Integration team member. Roger spent 25 years with the Dowell product line in Schlumberger. Roger’s experience from both companies certainly helps us move the process along as smoothly as possible. Momentum: Could you briefly describe the integration timeline? J.A.: The integration process is extremely structured and we are probably about halfway through. The initial period from March to June was data gathering and highlighting the opportunities that will make the merger a success. June and July are where we start finalizing the strategy and make recommendations how best to structure the new organizations. In August, we will finalize the structure to meet a September 1 deadline to be ready for close. Now, it may well be that “close” happens either before or after September 1, depending on when we receive regulatory approval. Either way, we will compress or extend the timeline accordingly, but as you can imagine, there is no shortage of things to be done. Momentum: How do you think the cultures of M-I SWACO and Schlumberger will complement each other? J.A.: To me this is one of the really exciting bits as I believe the two cultures are extremely complementary. Both of our management will work proactively with the respective organizations are staffed with highly dedicated and group president to realize the full potential of these motivated people who work tirelessly to make us market relationships. leaders in our fields. A passion for technology and a hunger Both Schlumberger and M-I SWACO were extremely to learn and develop are very obviously present in both busy before we announced the merger and I see this being organizations, and the importance of Research and Engithe same post close. I think that for the vast majority of neering (R&E) is a reputation we both have in the market. people not much will feel very different after the merger Finally, I believe that both of our companies care about goes through. people, both internally During the first few months, and externally. The there will be a transition focus on the client is in the organization as strong; supported by an M-I SWACO moves from being emphasis on the “I believe the two cultures are extremely a self-sufficient independent well-being of all our complimentary. Both of our organizations organization to being part of people. I find it very the Schlumberger family. interesting how many are staffed with highly dedicated and Schlumberger is already a people have worked for motivated people who work tirelessly to large organization and with all or most of their this merger the headcount career with M I SWACO, make us market leaders in our fields.” will rise to over 100,000. Any and the same is true in company of this size can only Schlumberger. We must be a success if it leverages both be doing somefrom a professional and thing right! structured support organization. I also hope that people rapidly experience the huge What are some of your observations number of opportunities that are available within the and impressions of M-I SWACO as you’ve entered into Schlumberger family. An organization of more than 120 this process? different nationalities, operating in over 90 countries offers unlimited career opportunities. When I hired on 19 years ago, I had simply no concept of First and foremost the thing that has struck me is what a what would unfold. I have developed, grown and experifriendly place it is. I am also very motivated by the genuine enced so many things that I simply would never have been excitement that most people seem to have towards this exposed to if I had worked in almost any other organization. merger. Rather than focusing on the past, the reaction is I am genuinely excited seeing these opportunities unfold much more about what could be possible in the future. for M-I SWACO people too. There is no question that people drive the success of an organization and I have high expectations of what M-I SWACO people can achieve within the Schlumberger What do you see as the future of the organization. M-I SWACO brand: the colors, logo and uniforms? Momentum: J.A.: Momentum: Momentum: What will the integration mean for the employees of M-I SWACO? J.A.: The decision has been made that M-I SWACO will fit into the Schlumberger structure as a standalone segment, reporting to the Chief Operating Officer. There will be numerous synergies between M-I SWACO and the Drilling and Reservoir Production groups, and M-I SWACO J.A.: Actually this is the easiest question to answer. The M-I SWACO brand—colors, logo and so on—has a fantastic reputation in the marketplace and is of tremendous value; any changes made to the branding will be minor. This industry recognition will be preserved and I hope enhanced by Schlumberger going forward. Having started my career with Dowell Schlumberger, I know the value of having orange equipment and so do our clients, so why change it? Update 7 World Momentum Diligence, hard work earn Tim Sullivan the ConocoPhillips Safety Ambassador award By John Murphy, Project Engineering Manager, Alaska S employee’s suitability to work ullivan’s QHSE alone. If the employee does leadership has led to not meet the criteria, he is not an atmosphere of allowed to work alone until focused safety perfortrained enough to pass the mance on all the operacriteria. Since the implementions M-I SWACO works tation of this doctrine within the state of Alaska M-I SWACO has not suffered for ConocoPhillips. He a single recordable injury. works closely with CPAI For a number of years, QHSE and Drilling and Sullivan has also taken the Wells Supervision to proactive step to develop an ensure QHSE expectations Alpine resupply ice road are understood and milepost that describes the ice aligned, then engages road route and hazards such with all work groups in ConocoPhillips Alaska, Inc. Drilling & Wells Manager, Mike Wheatall, as turns, dips, swales, sections left, presents the award to QHSE Advisor Tim Sullivan, right. developing and updating of poor visibility, etc. This local work instructions, document is published and copies are handed out to all JSAs, risk assessments and site-specific safety plans. Sullivan vehicles traversing the resupply ice road. also trains all personnel on safety requirements of Sullivan’s proactive efforts extend well beyond his M-I SWACO, OSHA, EPA and ADEC as well as ConocoPhillips specific area of responsibility and are truly aligned with site-specific training. ConocoPhillips’ Zero Incident Culture. After several workers were injured while working tasks alone, Sullivan proactively developed criteria to evaluate an Alaska warehouse celebrates 10 years with no LTI On Apr. 12, the Kenai, Alaska warehouse went 10 years without a Loss Time Incident (LTI). Pictured from left to right are Sam Nielsen, QHSE manager, Alaska; Mike Kish, district facilities manager, Alaska; Randy Johnson, ES supervisor; Bob Myles, warehouse supervisor; and Erin Brayer, regional manager, Alaska. The group went down to Kenai and presented Randy and Bob with an M-I SWACO jacket and some hats signifying their great accomplishment. 8 Momentum M-I SWACO Ecuador builds a new school dining room M -I SWACO Ecuador took on a Mundo Integral project in 2009 that would provide a local school with a clean kitchen and dining area for the children attending the Enrique Castillo school in Francisco de Orellana (Coca), Ecuador. The elementary school has 190 girls and 208 boys. Prior to the project, the food was prepared in a small, rudimentary kitchen with few good facilities. The dining room had a dirt floor and the children ate at rough hewn benches beneath the eaves of the school building. The entire M-I SWACO staff took part in building a brand new dining room and kitchen facility. Even the children pitched in to help clean up the construction area. The company invested just under $12,000 to construct the concrete block dining hall. After the official ribbon cutting, and as their way of thanking M-I SWACO, the parents and school director invited the construction team to join them for the first lunch in the dining hall. “The project was chosen because the school is close to the Coca Operations Base and will directly impact the people living in the community near the base,” said Ecuador Country Manager Mario ColmenThe M-I SWACO staff enjoys a celebratory lunch in ares. “When we saw the bad conditions the new dining room. and installation that the children had, we realized that we could do something to improve their lives and education conditions.” From left to right: Luis Vallejo, Coca Base supervisor; Washington Cobo, driver; Domingo Caicedo, mechanic; Joffre Jaramillo, forklift operator; Freguine Mendoza, painter; Wilson Alvarado, electrician; Crisanto Benavidez, welder. Left: The children and M-I SWACO workers celebrate their accomplishment. The old dining room area. Mudslingers honored as Distinguished Club For the first time since its inception, the Mudslingers Toastmasters Club has achieved the honor of Distinguished Club. Toastmasters International recognizes clubs that reach specific goals during the year. These include officer training, club growth and individual members reaching their own Communicator and Leader goals. Kathy Leu, left, achieved Competent Leader and Art Leuterman, right, earned his Competent Communicator. While honing their own communication and leadership skills, the members of the M-I SWACO Mudslingers Toastmasters have brought the club a long way in a few short years. But, to keep getting better, Mudslingers has to keep growing. New members bring new talents and new ideas. They challenge the status quo. Come to a meeting and check it out. See what’s in it for you. World Momentum 9 World Momentum M-I Nigeria donates drilling fluids to Nigerian graduate school program By Jaime Martinez, ES Operation Manager, Nigeria U niversity of Ibadan is the first university established in Nigeria and the school’s Department of Petroleum Engineering is also the first in any of the Nigerian universities. Hence, it is not surprising to see the engineers from this department in virtually all the sectors of Nigerian Petroleum Industry. M-I Nigeria recognizes the long-term value of Nigerian content to its growth as an active player in the nation’s petroleum industry. Currently over 90 percent of M-I Nigeria Ltd fulltime employees are Nigerians and a good number of the The M-I Nigeria Ltd team included: Jaime Martinez, ES operation manager Nigeria; Adedayo Ojo, technical service manager; Pelumi Ebire, business development manengineers employed by M-I Nigeria Ltd ager; Adedapo Adesina, project engineer; Andrew Olusoji, project engineer. are products of this great school. It is in recognition of its duties to its community that As part of the visit, Jaime Martinez gave a guest lecture M-I Nigeria Ltd management recently made a donatitled ‘’Solids Control and Waste Management Principles’’ to tion of different types of drilling fluids chemicals to the the Petroleum Engineering students. The lecture introduced Department of Petroleum Engineering. These chemithe students to the Nigerian Government’s plan to keep the cals are required by the students to carry out different environment friendly and the contribution of M-I SWACO to types of laboratory analysis required for their graduate achieve this drive. program. The lecture was well received with a lot of positive feedThe chemicals were officially handed over to departback from the students and lecturers. The visit ended with a ment head, Dr. Sunday Isheinwa, on Friday, Mar. 5, 2009, session of group photographs. when a team of M-I Nigeria Ltd Project Engineers visited the Institution. Oman Operations QHSE Manager, Haroon Tabani, awarded a professional development grant by American Society of Safety Engineers (ASSE) The grant has been given to Tabani by American Society of Safety Engineers (ASSE) and will support him financially as he studies to get the qualification for Certified Safety Professional (CSP). It also covers the cost of his examination. CSP designation is a recognized qualification in the United States of America for Safety Professionals. Tabani also registered with Canadian Board of Certified Registered Safety Professionals and has recently passed his UK NEBOSH (National Examination Board in Occupational Safety and Health) International Diploma written examination. He also holds a master’s degree in mechanical engineering from Ohio University and a master’s degree in environmental engineering from NED University, Karachi, Pakistan. 10 Momentum M-I SWACO sponsors lunch for Dutch volleyball team in Washington, DC A volleyball team from The Netherlands took part in the Capitol Hill Classic volleyball tournament in Washington, DC, Feb. 13–15. The team from Zaandam, The Netherlands, includes Monica Spoelstra, daughter of M-I SWACO General Secretary, Saskia Spoelstra. Assistant coach Saskia also made the journey. The picture was taken at the National Mall in exceptionally snowy conditions. M-I SWACO sponsored a lunch for the team at the Smithsonian Institution National Museum of Natural History. From left to right: Danielle Man, Jirrin Schut, Monica Spoelstra, Yoni van Zanten, Kimberley Baggers, Romy Sanches, Coach Ralph van der Horst, Ilva Broekema, Bianca de Kock, Merel Koenderink, Saskia Spoelstra. Graduating with honors Dane B. Dupont graduated cum laude from McNeese State University with a bachelor of science in civil engineering on May 15. Dane was a 2005 recipient of a Stanley Moore and Willard Johnson Scholarship. He will be continuing his education at McNeese State University in pursuit of a master’s in business administration while working with the civil engineering firm, Lonnie G. Harper and Associates. Dane is the son of Joe and Janice Dupont of Grand Lake, LA. Joe is a Labor Supervisor for M-I SWACO. Louisiana fans celebrate New Orleans Saints Super Bowl win After years of being the “AINTS,” the New Orleans Saints are the Super Bowl Champions. The Saints had the support of their fans and believed in themselves to upset the Indianapolis Colts in a 31-17 thrilling game. The Harvey, LA office showed off their team spirit. Tengizchevroil gave CHESM Award 2010 to M-I SWACO Kazakhstan M-I SWACO Tengiz was awarded the 2010 Contractor Health Environment Safety Management (CHESM) Award in acknowledgement of their excellent QHSE results. In April, M-I SWACO went through the CHESM Audit and gained 99%. “M-I SWACO has accomplished so very much since 1993 and we thank our current and former colleagues for showed success,” said Aidyn Niyazgaliyev, Western Kazakhstan ops manager. “This is a great result of combined efforts of all M-I SWACO Tengiz Team. We want to keep up those efforts and sustain our focus on key areas where our teamwork has provided great success in safety and operations. We recently celebrated one of the safest periods in M-I SWACO Tengiz opera- The award presented to M-I SWACO Tengiz by Tengizchevroil. tions history with the record of eight years without an LTI. This milestone is truly momentous which we should all be proud of.” World Momentum 11 World Momentum Bringing a Bright Light into lives interrupted W hen illness or injury strike, families are left with mounting incidental bills that insurance simply does not pay. From hotel rooms in distant cities while taking treatment to retrofitting a house to make it wheelchair accessible, there are numerous expenses that families must manage on their own. And when these disasters strike the US Gulf Coast oilfield, a group of volunteers is there to provide comfort through friendship, prayers and a substantial check to help offset these extra expenses. That foundation is the Bright Light Foundation, founded in 2003 to provide financial assistance to families in the oilfield who have experienced a catastrophic illness. Brandy Letchworth In 2009, the Bright Light Foundation helped two M-I SWACO employees including Brandy Letchworth, an office assistant in the Lafayette, LA office. In September 2008, Brandy noticed a small lump on her forehead and when she eventually visited her doctor and subsequent tests, the lump was diagnosed as malignant unclassified sarcoma. After surgery to remove the tumor, Brandy was sent to the MD Anderson hospital in Houston, TX, for precautionary radiation treatments. “For seven weeks, I lived in Houston in a camper that was loaned to me by a special family member,” Brandy said. “It was so hard being away from my family, especially my husband and son (he was only two at the time).” The foundation is named for Tammy Bright, the first recipient, who was dealing with complications from diabetes. She passed away on May 15, 2006. Since that first effort, the all-volunteer organization has provided financial gifts to 31 recipients, giving away over $1.5 million dollars. Average annual fundraising has grown from $100,000 in 2003 to over $500,000 in 2008. “Our goal is to have a $1 million event,” said Josh Billings, BLF president and manager facilities and production engineering for Repsol E&P USA. Brandy was selected as a recipient in 2009 and the money she received paid the bills incurred while in Houston and gave her the ability to seek the treatment she needed. “The Bright Light Foundation has been Heaven sent to me. They are an amazing group of individuals and I am so blessed to be a part of this organization. They will never know how much they have helped me and my family. They are so much more than an organization to me…they are like family…they care. They pray for me; they call; they visit; they just really are a unique group of people. I will forever be indebted to them.” The Bright Light Foundation holds an annual fundraising event each October. The event begins with a dinner on Friday evening and a golf tournament on Saturday. The 2010 event will be held on Oct. 1–2 at the Hilton Americas Houston and the Cypresswood Golf Club. For more information on how to participate in the event and help raise money to help the families of Gulf Coast oilfield employees, go to www.bright-light-foundation.com. “It was so hard being away from my family, especially my husband and son (he was only two at the time).” EH Technology Meeting Teams from around the Eastern Hemisphere gathered in Dubai for a technology meeting Mar. 9–11. The focus was DS segment oriented, but key personnel from both WP and ES came to present key technologies from those segments that have natural synergies with the DS business line. The meeting was a great opportunity for each KTSM to get more knowledge on the new technology. 12 Momentum M-I SWACO UK enjoys a day on the links M -I SWACO UK celebrated their 21st annual Customer Golf Day, a significant anniversary often seen as a coming of age in the UK. The 21st anniversary of one’s birth is a time when one earns the right to drink, vote or get married. With this significance in mind, M-I SWACO UK celebrated their coming of age on May 15 in customer golf tournament held in the heartland of Scotland, birthplace of the game. Anniversaries seemed to be the order of the day with one of the guests celebrating 20 years of M-I SWACO golf days—MGA’s Dennis Hansen’s dedication to fun days is legendary now, as is his handicap and classic Golfers enjoy a beautiful day on the links. “Crenshaw” swing. Gavin Clark, M-I SWACO UK business development manager, celebrated 50 years of ronmental Solutions (ES) Operations EH, also added that haranguing first his mother, then his teachers and this year’s winner, Anderson Bissoon of BP, showed remarkfinally his long-suffering work colleagues at M-I SWACO. able powers of concentration in amassing his winning The day, which included some fantastic weather, was score of 37 points considering the difficulty of the course, arranged by a committee of dedicated background people the strong wind and laughter of his playing partners, Kevin made available by UK Manager John Scott, including Carrie Hay, M-I SWACO field service coordinator, and Dale Moore Murray, Lisa Stephen, Che Smith and Pat Clark, who all (Nexen). worked tirelessly behind the scenes to ensure everyone had Further final scores were: a memorable day. 2nd – Turlough O’Riordan, PetroCanada with 36 points Before the prize-giving, John Scott thanked the staff and 3rd – Glenn Smith, British Gas (BG) with 35 points the customers for their support during the difficult recent 4th – Dennis Hanson, MGA (34 points) past, both on and off the golf course. Ian Jack, VP of Envi- PEMEX drilling fluids managers attend New Technologies Conference Five PEMEX drilling fluids managers of the several drilling districts in Mexico attended the New Technologies Conference offered Apr. 19–22. The purpose of the conference and workshop was to thoroughly understand the challenges faced by PEMEX and in turn show what M-I SWACO has to offer in terms of integrated cost-effective solutions from our Drilling Solutions (DS), Environmental Solutions (ES) and Wellbore Productivity (WP) product lines. Third row, left to right: Hugo Martinez, PEMEX Marine Region fluids manager; Yomi Jewesimi, M-I SWACO ES senior accounts manager; Hector Oliveira, translator; Alejandro Marin, M-I SWACO application engineer ST; Nick Roberts, M-I SWACO SABU New Technologies manager; Marc Francis, ES senior accounts manager. Second row, left to right: Stan Alford, M-I SWACO Technical Services Houston; Fred Growcock, M-I SWACO Technical Services Houston; Salvador Huitron, PEMEX South Region fluids manager; Elio Larez, M-I SWACO Ciudad del Carmen district manager; Juan Climaco, PEMEX Mexico drilling fluids manager; Roger Suter, M-I SWACO technical advisor ES; Alfonso Martinez, M-I SWACO MCA RTSM for DS. Front row, left to right: Octavio Vera, M-I SWACO marine area coordinator; Horacio Mendez, M-I SWACO VP Mexico and Central America MCA; Fernando Sandoval, PEMEX North Region fluids manager; Martin Mena, PEMEX marine area fluids coordinator; Marco Ruiz, M-I SWACO MCA operations manager; Ingo Glaser, M-I SWACO SABU VP Special Projects. World Momentum 13 World Momentum Trinidadian cricket star signs autograph for Carvalho, Rivers By Don Carvalho, Executive Account Manager, International Sales A round the middle of last year, I stopped in to say hello to President and CEO Chris Rivers, and during our conversation, he remembered that I was from Trinidad and Tobago. He mentioned that he was an avid fan of cricket, which is a very popular Fellow Trinidadian Kumar Ramtahal joined Don Carvalho in presenting the autographed cricket bat to Chris Rivers. game in Trinidad and the West Indies, where it is revered as much as World Cup football. Chris wondered how he could ever have a cricket bat signed by the world-famous World Record holder, Trinidadian star batsman, Brian Lara. I went away thinking about how I could fulfill this request. A couple months later, I went down to Trinidad on a business trip and while I was there, I saw a billboard at the side of the road with Brian Lara’s face on it. I suddenly remembered Chris’s bat. I raced off to the nearest sport shop, purchased a bat and drove to Brian’s house in Port-of-Spain, on Lady Chancellor Hill, where he resides. I rang the bell at the front gate and his security guard came down. “I am here to request kindly,” I said, “if I may have this bat signed by Brian for my boss?” The security man went back up the hill, while I stood there pondering, “This could be a bust! What are the possibilities this guy could be here to grant this request?” The next thing I knew the front gate was opening and the guard summoned me to drive in. Brian came out and invited me in. We introduced ourselves and he took me to the kitchen where he found a Sharpie pen, signed the bat and sent his regards to Chris, saying “Anything for my loyal fans.” As I thanked him profusely, he shook my hand and commented that as of recently, only two people have had the opportunity to receive an autographed bat, U.S. President Barak Obama and Mr. Chris Rivers. Salsa contest—eating, not dancing! The Accounting and Finance group at North Course held a salsa making contest on May 5. Entries of all salsas (red, green, fruit or creamy) were judged together, with a limit of 3 entries per person. Chips and drinks were provided. Salsa is the Spanish word for sauce and is the favorite condiment in the United States, traditionally eaten on corn chips. Salsas are typically hot, made with various types of chilis and may have a tomato, green chili, fruit or cream base. Recipes have been traced to the Aztec empire which dominated Central America during the 14th, 15th and 16th centuries. 14 Momentum Winners, shown with their prizes, were, left to right, 3rd place: Cindy Roberts for her Gallo Rico Salsa, 2nd place: Betty Barta for her Fire Roasted Salsa, 1st prize to Randi Jeannette for her Spicy Jalapeno Salsa. Continuous Improvement Finance Reconciliation CI event generates potential savings of 3,000 work hours A Reconciliation CI Event, held on Feb. 25, was the first of five CI events and 10 projects identified by the Corporate Finance and Accounting group during a CI Implementation Planning Meeting to generate ideas and identify opportunities to improve the quality of service the group provides globally. The Reconciliation CI team consisted of 13 participants from within the different finance and accounting departments. The main objective was to develop a new and consistent reconciliation process that would improve the quality of information and reduce non-value added time. Utilizing each member’s past experience and knowledge, the group was able to improve its current reconciliation process and standardize SOPs for this process. These improvements allowed the participants to achieve their objectives, as well as provide a cost savings to the company. Once the new process is fully implemented, the group estimates that there will be an annual savings of approximately 3,000 work hours among 24 employees, across five departments. Front row, left to right: Martina Chambliss, Lai Jin, Camille Hodrick. Middle row, left to right: Sylvie Hoang, Ka Man Lee, Frances Hozdic, Anh Tran. Back row, left to right: Betty Barta, Carrie Devine, Beth Roberts, Cong Pham. Not pictured: Sue Cheng, David Bunch. “The Reconciliation CI Event was a great start to 2010 for the Corporate Finance and Accounting group,” said Frances Hozdic, operations controller, “and we look forward to many more opportunities for improvement as a result of CI in the future.” SABU Continuous Improvement Implementation Plan for 2010 By Jerry Duncan, Manager of Continuous Improvement T he GBU and Regional Management groups came together in Rio de Janeiro to develop a GBU-wide Continuous Improvement (CI) Implementation Plan. Each region developed an individual CI plan. The advantage of the regions and support groups working together and sharing their plans is that all have the same understanding of the GBU approach to CI and many have the same issues that they plan to work together at the GBU level to address. Left, top: After each region and support group presented their 2010 CI Plan, SABU Vice President John Oliver, left, commended the group and provided his support. Chris Rivers, M-I SWACO CEO, right, also gave his support to the group and challenged them to think outside the box in their approach to business in 2010. Left, bottom: Carlos Bianconi, manager of the South America ABC Region, facilitates the team to group related improvement ideas. Continuous Improvement 15 Continuous Improvement Specialized Tools CI Event By Graeme Laws, Business Development Director for New Technology Specialized Tools, Aberdeen I n March 2010, Wellbore Productivity (WP) Technical and Commercial Managers met in Aberdeen to conduct a CI Event with the goal of rationalizing and streamlining the Specialized Tools (ST) product line. Since the acquisition of SPS in August 2006, the Back row: Scott Tucker, Global Manufacturing manager; Larry Marsh, business development manager ST, NABU; Paul Confield, director Total Quality Management; Graeme Laws, ST business development director (NT); Charlie Svoboda, director of WP business development; Ian Clarke, manager ST, SABU. Front row: James Linklater, engineering manager; Mark Temple, technical director; Mark Bailey, WP director of operations, EH; Ken Simpkins, team leader and VP Completion Tools & Filtration; Lisa Stephen, CI manager UK. ST Product Line has contained several types of tools from the SPS and Speedwell ranges that fulfill the same function. In addition, there has not been a systematic approach to assessing the performance and financial contribution of each type of tool to the overall business. One of the primary goals of this event was to establish such a system. There had been previous attempts to address these issues but this was the first time that a formal CI methodology had been employed. The event took place over five days in the WP Training Centre at Bridge of Don, Aberdeen, and was based on the Creative Problem Solving (CPS) Model. The team included Lisa Stephen, UK CI manager, who did 16 Momentum an excellent job of facilitating the event and keeping the team focused and on track. During the event, each of the relevant tools was assessed, both technically and commercially, and placed into one of the following three categories: • Immediate Obsolescence (immediate write-off and scrapping of Assets and Inventory) • Controlled Obsolescence (write-off and scrapping of Assets and Inventory according to an approved phase-out plan) • Keep for Further Review (tools to be reassessed at a future date) An agreement was also reached on the general structure of a system and method for assessing the performance and financial contribution of each type of tool in the product line. A detailed 35-point Action Plan, with an agreed-upon timescale, was developed to ensure that all the decisions made during the event would be carried forward and implemented. The week’s efforts were presented to an invited audience that included Event sponsor Pete Mackenzie, executive VP of Wellbore Productivity, and the results were well received. Everyone involved agreed that the event had been a great success. This was attributed to the use of the CI framework, the enthusiastic participation of all team members and the excellent facilitation of the event. Much was achieved but everyone also agreed that much was still to be done. “We agreed on a well thought-out course of action during this productive week. Now the hard work starts,” said Mark Temple, ST technical director. A follow-up review meeting is scheduled for September. Additional information on this event is available on the Specialized Tools—Technical Information Centre SharePoint^ Site. ^ SharePoint is a mark of the Microsoft Corp. Aberdeen Puts Total Productive Maintenance into Action By Paul Ward, Manager for Strategic Equipment Sourcing, Aberdeen T he UK Environmental Solutions (ES) operation in Aberdeen recently held a CI event designed to start the process of implementing Total Productive Maintenance or TPM. So what is TPM? “TPM is an approach to maintaining our equipment, products and plants, ensuring maximum availability, performance and efficiency in the most cost-effective way,” said Paul Ward, strategic sourcing and CI manager. “TPM requires a holistic, inclusive approach to maintenance with input and ongoing involvement of design and engineering, maintenance technicians, field operatives and support resources.” The event in Aberdeen focused on the Automatic Tank Cleaning* (ATC*) unit and included involvement from each of the disciplines described above. The event kicked off with an overview of the CI process and TPM (including a simulation exercise), ensuring everyone had a uniform understanding of the process and goals for the week. By the end of the week, the team had developed documented procedures, visual aids (numbering sequence labelled on the unit, gauges with green/red display, problem tags for returned equipment), processes and tools for capturing maintenance history, maintenance checklists with photos in sequence of operation and many ideas for improvement that would ease the task of maintaining the ATC unit going forward. While the initial focus was on the ATC unit, all of the principles apply to any other product and it is intended to deploy this approach across all other product lines in the coming weeks and months. A low-cost software package is currently being reviewed that will enable tracking of maintenance history by product, cost analysis and maintenance planning and management. The benefits the business will realize from a TPM approach are: • Maximum utilization of equipment and longer product life, resulting in a reduction in the number of total assets required in the fleet for the same level of service. • Improved process performance—all breakdowns are avoidable. • Increased job satisfaction—maintenance tasks made easier and quicker. • Reduced overall cost of maintenance—prevention less costly than cure. • Increased customer satisfaction and perception. In addition, QHSE Advisor Kimberley Armstrong cites the following QHSE benefits realizable from this TPM approach: • Maintenance operators are clear on what they need to do and when. • Operators will be more familiar with the equipment— how to handle it and what they need to do. • Should lead to reduction in NCRs, Customer Complaints, Property Damage incidents. • Safety information will be displayed on ATC, which should reduce likelihood of injuries. From left: Kimberley Armstrong, QHSE advisor; Marty Gibbs, ES electrician; Frank Eriksen, technical manager ATC; John Robertson, EH CI manager; Liam Docherty, ES mechanic; Lisa Stephen, CI manager UK; Paul Ward, manager for strategic equipment sourcing and event facilitator; Jerry Duncan, CI training manager; Alan Hendry, ES facilities manager. Part-time assistance also provided during the week by (not pictured): Alex Farquhar, ES workshop manager; Scott Duncan, ES offshore engineer; Ross Stephen, ATC product champion. “The CI process enabled us to run a structured, well facilitated, constructive event, which delivered a real sense of achievement with all involved eager to implement the agreed-upon plan,” said Alan Hendry, ES facilities manager UK and team leader for the event. “The event allowed me to pull together people from all levels who had involvement with the machine we were assessing, from its designer to its offshore operator. This allowed the designer to hear ‘from the horse’s mouth’ how the machine could be better designed to allow maintenance to be carried out as easily as possible and where future designs could incorporate TPM best practice. Implementing a TPM system has made servicing quicker and simpler due to the highly visual methods used to identify maintenance points, good and bad conditions, what is actually required and ease the completion of inspection checklists which refer, pictorially, to the precise inspection locations.” Continuous Improvement 17 Continuous Improvement White Belts train at Tulsa Screen manufacturing facility A White Belt training class was held at the Tulsa Screen manufacturing facility in Broken Arrow the week of May 17. Instructors were Tony Clarke and Dobie Lee. All attendees were successful in achieving their CI White Belt Certification. Pictured, from left to right, are: Felipe Liporace, Instructor Dobie Lee, Marcelo Amaral, Michael Nichols, Alex Church, Derek Knoble, Riad Khan, Eric Abrahamse, Bobby Adkins, Eva Moses, Linda Cross, Russell Riddle. More White and Orange Belts added to the list The Continuous Improvement (CI) department certified 193 White Belts and four Orange Belts so far in 2010. The Orange Belts are: Paul Ward, CI manager; Monty Hale, supply chain analyst; Christi Nitse, supply chain analyst; and Sandy King, international technical sales specialist. 2010 is on track to hold 31 White/ Orange/Black Belt classes with more than 400 participants, up more than 300 percent from 2009, which had 10 classes with 118 participants. Sandy King, International Sales and Tech Services specialist for Federal Wholesale, receives her Orange Belt Certification from Ron Gardner, Federal Wholesale manager. Accountant Jennifer Longworth, center, receives her White Belt Certificate from Accounting Manager Lori Adkins, left, and President of SWECO Dave Sorter, right. First five-day White Belt class held for Nevada and Wyoming employees The first five-day M-I SWACO White Belt certification class was held Mar. 8–12. Tony Clarke, manager of CI, and Sandy King, international technical sales specialist, enthusiastically taught the course to ten White Belt candidates from the M-I SWACO Minerals group. The White Belt candidates were from the Battle Mountain, Nevada, Riverton, Wyoming, and Greybull, Wyoming operations. All ten of the White Belt candidates were certified during the final day of the course. Three presentations were created in parallel with the training during the week and presented to management during the final day of the class. The candidates learned to acquire all of the fundamental information required for a CI Charter and that information was included in the presentations. The Minerals group already has six CI events scheduled throughout 2010, allowing the ten new White Belts to start reducing waste within M-I SWACO Minerals without delay. By certifying ten White Belts, M-I SWACO Minerals has made another significant step toward achieving its long range goal of becoming self-sufficient in CI. 18 Momentum Getting F.I.T. in Global Minerals By Bob Bailey, Vice President of Minerals I t’s not what you are thinking, it’s not exercise for everyone, but rather that we have introduced a Facility Inspection Tracking (F.I.T.) board. For years, Minerals has aspired to always get the job done safely and to our customers’ expectations. Recently, however, the Mine and Safety Health Administration (MSHA) has been making more frequent inspections and raising fines for safety infringements. Not just with M-I SWACO, but across the minerals and mine industry in general. The F.I.T. system allows employees at all levels of operations to identify hazards, to resolve them and to close the hazards out quickly and effectively. The board ensures that all levels of the management teams participate in the identifications and resolutions of hazards. The system is very visual and works well to support the existing M-I SWACO system of “IMPACT” for tracking hazards. “This is great!” said Frosty Copenhaver, senior operations manager of Gulf Coast Minerals. “All the guys are identifying hazards, but more importantly they are fixing them and changing the culture so that the hazards don’t reappear. This truly is engaging personnel to be part of the process and work smarter and in a visual way. Continuous Improvement (CI) has really helped us to change the process and eliminate the waste.” Currently, the Amelia, LA, and Galveston, TX, operations have been working together to document the process. They now have a Standard Operations Procedure (SOP) of the Top row, left to right: Lawrence Burdis, maintenance; Kenneth Taylor, maintenance; Forrest Copenhaver, senior manager operations; Gabriel Mustiful, material handler; Barry Batiste, operator; Larry Bell, operator; Jerry Drumm, maintenance. Middle row, left to right: Remy Ledet, plant manager; Joseph Marinella, maintenance; Bruce Rentrop, maintenance; Adam Amador, operator; Daniel Hills, material handler; Tamara Amador, secretary. Bottom row, left to right: Lance Richard, operator; Wilton Rentrop, maintenance electrician; Terrance Hills, material handler; Alvin Jones, operator. process to roll out and train all personnel across Minerals. Working with the CI department, they hope to have Minerals F.I.T. during third quarter 2010. As of May 14, F.I.T. boards have been rolled out in all Minerals plants, except Battle Mountain; their rollout is scheduled for week of June 14. “It’s great to be part of the solution as we all play a part in being safe,” said Karl Frank, material handler in Galveston. “This F.I.T. board is easy to use and follow. It’s helped to make my job safer and the process is easy to follow.” Reducing DSOs By Bob Gurren, Manager of Continuous Improvement C By improving information an Environmental Soluflow to the office: initiate tions (ES) get a better the Log-it number prior to Days Sales Outstanding shipment and the use of the (DSO) than 78 days? A Continuous Improvement event was ONE-TRAX* software to view held in Lafayette, LA Mar. 8–12 to screen consumption. They answer that question. redefined responsibilities to The team realized very early the proper departments, elimithat in order to make a subnating timely reconciliations stantial impact to the DSO, they and avoiding the assigning, The US Offshore CI team: Roxane Perrio, Michelle would need to improve their changing and redoing of asset Leblanc, Tiffany Young, Judy Bass, Ginette Trahan, Ben Monthly Billing Cycle. But with numbers. Burley, David Harrison, Chris Lapoint, Michael Lanier, the current processes and workImprovements were also Karene Elefterion, Jason Duhon, Chad Polk, Travis Thibeaux, David Albert, Opie Prados, Frank Butler, Bruce loads it did not seem possible to outlined to the quote process invoice more than once a month. Butler, Holly McNaughton. for easy pricing upload to SAM. With a great team effort and five days of arguing, After all of these process changes, and with the implediscussing, agreeing and disagreeing, a process was mentation of e-Signature, the team was able to develop an developed to achieve a 12-day DSO benefit. How did “Invoice Strategy” (general and by customer) that moves they do it? from monthly to weekly/bi-weekly invoicing. Continuous Improvement 19 Up Close Managing production in the world’s most prolific oil producing region— Production Technologies in the Middle East/North Africa Region In each issue, Momentum sits down with one of the many experts within the M-I SWACO organization for a candid look at their area of expertise and how it impacts not only our company, but the industry as well. UP CLOSE recently visited with Paul Clark, regional manager MENA for Production Chemicals, to look at the challenges and the opportunities for Production Chemicals in the Middle East and North Africa Region. Paul Clark Momentum: Why is Production Chemicals (PC) so important in this region? Paul Clark: The MENA region is one of the world’s most prolific oil producing regions. Around 20 years ago, most of the Middle East oil wells were producing predominantly dry oil, and if a well began to cut water it was simply shut in and another well was drilled. However, in recent years the economics of drilling/completion and crude oil demand/pricing have changed the operators’ perspective and wells are produced for as long as it is possible to profitably extract the oil. This has given rise to an exponential increase in water production and clean-up or disposal issues; we have also seen more reliance on water flooding for secondary recovery from 20 Momentum existing oil wells. The presence of water-in-oil production systems brings with it a whole gamut of problems including corrosion, scale, H2S, bacteria, etc.; and all have the ability to severely restrict production unless they are effectively mitigated by proper selection and application of Production Chemicals, therefore in recent years we have seen very strong growth in specialty and commodity chemical requirements in the region. Momentum: What types of challenges with regards to PC are there in MENA? P.C.: The Middle East/North Africa (MENA) market for Production Chemicals is hugely significant to M-I SWACO. With oil production at 32.3 million barrels per day, the MENA region produces almost 39 percent of the world’s daily oil production. Spanning 20 countries (including India and Pakistan, because of their proximity to UAE), there are many challenges related to the geographic, cultural and political diversity here. That’s before we consider the technical challenges that exist. As you can imagine, given the market potential we have a very competitive landscape. However, M-I SWACO has a very strong presence and history in the majority of the region and this is invaluable to PC as we seek to grow the business significantly during the next 3-5 years. Here in the region, as PC we have our Production Chemicals (PC) product line (headed up by me) and our Produced Water and Sand Management (PWSM) business, which is managed by Jurgen Joman. Momentum: What are some of the challenges with respect to the geology of the region, hydrates or H2S that you have to manage? P.C.: Historically, our business in the Middle East has been focused on two main production chemical challenges, namely oil/ water separation, technically called demulsification, and corrosion. However, in recent years due to high oil prices and increasing demand, the operators have been boosting their production figures by injecting aquifer or seawater and also drilling into lower quality crude oil accumulations. This has led to the emergence of other production chemistry and flow assurance challenges especially H2S, mineral scale deposits and the need for drag reducer agents (DRA) to increase throughput of transmission pipelines. In North Africa, there are some significant issues with the wax contents of many of the crude oils produced, particularly in Egypt, so there is a lot of focus on wax inhibition and pour point depressant (PPD) applications there. In some cases, the situation is so severe that if chemical injection ceased then the oil simply would not be able to flow through the pipelines. The picture is pretty much the same in India, where there are some large wax inhibitor/PPD accounts. Throughout the MENA region, it is a fact that crude oils that were once thought to be uneconomic to produce because of flow assurance challenges are now being developed and this is mainly due to availability of new mechanical and chemical solutions—many of these available from M-I SWACO, so I see a bright future ahead for our business in the MENA region. Momentum: What challenges are specific to the various countries within MENA? P.C.: I think one of the biggest challenges for us in the region relates to the complex political and security situation that exists in many of the 20 countries that we deal with. I only have to mention country names like Iraq, Iran, Pakistan, Libya and Syria, and anyone will understand what I mean. Of course, there is also the question of safety and security for our employees and this is a top priority for us; however, we have many years of experience of operating within “challenging” countries so the risk is well managed. An additional challenge is the need to operate via local agents and joint ventures in most of the countries we operate in; the choice of agent and our relationship with them are key elements in the development of our business and our client relationships. There is also a predominance of national oil companies (NOC) in this marketplace and that brings its own set of challenges, particularly with respect to maintaining technical input to recommendations and bidding activity. For example, we don’t see contract terms longer than two to three years here. Operators here also like to see fixed price contracts for full term, which can be an issue in the current climate. Momentum: Where, within the region, do you see the greatest growth? P.C.: During 2010 we will be focusing on countries where there is high potential and low revenue for PC products, so our target list includes Saudi Arabia, Oman, India and Algeria. These are pretty tough areas to do business both technically and commercially, but I think we have the right products and the best people available to ensure we are successful. In the longer term, we can see a major opportunity for us to support the planned increase in production from Iraq. They have clearly stated that within the next five years they want to increase their daily output from current level of ca. 2.5 mn bopd, to greater than 12 mn bopd, which is more than Saudi Arabia. This may seem like a very ambitious target, however the Iraqi government has enlisted the assistance of many of the world’s super major operators to assist them and I am pretty sure they can do it. So I expect a lot of activity in Iraq in the coming years. Momentum: What technology/ chemical solution do you see as the next big thing in the region? P.C.: Where there is water comingled with crude oil, there is potential for major flow assurance issues and given that water production is on the rise in pretty much every mature oilfield in the region, there will always be a need for production chemical solutions. The MENA region is very diverse in the quality and maturity of its crude oil production so it is difficult to make any safe prediction as to what is over the horizon, but I do have some thoughts as to what may emerge as major business opportunities here in the future. For some operators, there are issues with capacity of transport pipelines—this can be particularly acute when there are no process facilities for many kilometers and water has to be shipped also. Here we will see increased deployment of Flow Improver/Drag Reducer Additives (DRA). We already supply the largest account for DRA in the Middle East, have recently retained this contract for the next three years and we know of several other operators in the region who are keen to trial our DRA products. The increases in water production throughout the region have increased another significant oilfield chemistry issue—scale deposition. I would expect much more interest in scale inhibitors and dissolvers in the region over the next few years. To prepare for this, we have arranged some training here in Dubai by our EXKAL* team in May. Also, I believe that there will be some focus on environmental clean-up in certain areas during the coming years with focus on areas like Libya, Iraq and Kuwait. This is an area where we work very well with our Environmental Solutions (ES) and Production Waste Management (PWM) colleagues to deliver some unique and effective processes for major oil/sand/water clean-up operations. Momentum: Is the PC work in MENA primarily chemicals or are tools involved as well? P.C.: From my perspective, we are primarily looking at Production Chemicals. Up Close 21 Up Close However, we are increasingly being asked to solve problems that cannot be solved with chemicals alone. Globally, we have many examples now where we have teamed up with our ES/PWM colleagues to deliver a successful job to our clients. We are currently working on a major project in North Africa where the operator needs to clean up some old disposal pits in the desert where there is the additional challenge of separating oil/sand/water and low level radioactive (LSA) scale. We have utilized our EXKAL scale dissolver expertise and technology to build a process for successful removal and separation of the LSA material. I certainly feel that in the future we will become more involved in these types of projects in the MENA region as it sees more involvement from international oil companies (IOC) and there is more focus on environmental impacts and reputation. Momentum: How do you convince operators, especially the NOCs, to try new technologies? the scenario can be significantly different especially where the NOC has a high level of internal technical competence; what tends to happen here is that NOCs like to know everything about how a product works, even down to the basic chemistry, which can be a major issue. They also want us to take all of the commercial risk (i.e., “no cure/ no pay” trials, etc.). We also have to provide very good case histories and technical reports to back up our claims, but typically they will want to run their own tests first before approving any trials. In general, we can get the NOCs to agree to trial new technologies but it can take considerably longer to get to the field compared to international operators. One thing is for sure though, the NOCs are not big fans of exclusive, single source products; they like competition and they like to get value for money —and as far as I am concerned they get that from M-I SWACO. Momentum: Who makes up the PC team in MENA? P.C.: P.C.: It is well known that for an industry that likes to be portrayed as highly technical, our clients can be ultraconservative, something I have heard being referred to as “the race to be second,” meaning that most of our clients like to know about new technologies but will only agree to trial a new product if it has already been tried and tested elsewhere first. For the NOCs, Our PC product line is managed by a fantastic team here in Dubai and some smaller teams throughout the region. Here in Dubai, we have our main office, laboratories and warehouse in the Jebel Ali Free Zone. Based in Dubai, we have Salah Ben Hamza, senior business development manager, in a business development role for the region and Ahmed Chaker, 22 Momentum area operations manager, who has specific business responsibilities for Abu Dhabi, Oman, India and Algeria. In Qatar, we have Tawheed ElWadia, senior account representative, who is looking after our excellent business growth there; and in Egypt we have Amr Kader, drilling fluids engineer and his team who are looking after our business in Egypt and Libya. During the next three to five years we will be focusing on new business growth primarily in Saudi Arabia, India, Oman and Algeria. Therefore, we will have to balance our ability to support existing business with our growth plans and will have to invest in some dedicated local resources to ensure that our growth plans are realized. Most of our business growth in the region would not have been possible without the excellent technical support we receive from Simon Hunter, regional technical services manager, and his technical service team here in Dubai. Simon has assembled an excellent team of professionals who work very hard to ensure that we select the best products for submission to our clients. Also as a product line, we rely heavily on the great support we get from all of the country managers in the region. These guys are critical to our regional success. Momentum: And how did you come into the role? What is your history with M-I SWACO? P.C.: I am new to this position having transferred to Dubai in late September last year. Previously I was looking after the PT business development in Central Europe. I joined M-I SWACO Production Chemicals as North Sea sales manager in Aberdeen in November 2003 having previously worked with a competitor company for more than 13 years. At that time it is fair to say that M-I SWACO was still fairly new to the Production Chemicals business having acquired Dynea Oilfield Chemicals in January 2003. Even then I could see the real potential for the PC product line to be very successful globally in this highly specialized service niche in the oil industry, especially with the backing and infrastructure of M-I SWACO as a good reputation, global, wellestablished oilfield service company. I am pleased to say that I was correct in my assessment, as the M-I SWACO Production Chemicals business has grown very steadily during the past six years and most importantly has maintained its business growth over the past two years despite the global downturn in our industry. We cannot be complacent because we will always have a highly technical and very competitive business landscape to deal with, and we will always have to exceed our customers’ expectations to maintain our growth. Trade Shows Offshore Technology Conference 2010 The M-I SWACO exhibit at the 2010 Offshore Technology Conference in Houston in early May introduced the new CD-500* HV Centrifuge and the Riser Displacement Cleaning Tool* (RDCT*) units. Also on display were the MD-3* triple-deck shaker, the Well Commander* tool, the LPAC* manifold with the AutoChoke* cutaway model mounted on the manifold and both the full-size and the remotecontrol consoles, the CarbonTracker* Flare Line Gas Meter and the DuraFlo* line of OEM and replacement screens. Visitors to the stand showed quite a bit of interest in all hands-on displays. Also on display was a demonstration of the effectiveness of the SafeTherm*/IsoTherm* insulating packer fluids and electronic presentations presenting information on other leading technologies from all four Solution Segments. Representatives of Gazprom Neft Shelf, Russia, visited the Offshore Technology Conference By Vladimir Zotov, Manager of Marketing Services, Russia Vyacheslav Kretsoul, M-I SWACO senior account manager (Russia), and Environmental Solutions workers presented technologies applicable to Prirazlomnoye offshore oilfield to two representatives of Russia’s Gazprom Neft Shelf, Yuri Visiting Galveston, from left to right, Skripilov and are: Charles Wayte, director of internaVladimir Petrov. tional sales; Jaime Martinez, Galveston M-I SWACO plant superintendent; Brad Johnson, facilities in Galves- Amelia-Galveston plant manager; Vladimir Petrov; Yuri Skripilov. ton and Mud Plant at Pelican Island were also visited. The Gazprom representatives came to OTC 2010 on special invitation of M-I SWACO. Besides the M-I SWACO booth at the OTC Gazprom Neft Shelf delegates were familiarized with the latest M-I SWACO offshore technology solutions in the Houston Technology Center. Gazprom Neft Shelf (formerly Sevmorneftegaz) is Gazprom’s 100% subsidiary set up in 2002 to develop offshore oil and gas fields. Gazprom Neft Shelf holds the subsurface license and is currently predeveloping the Prirazlomnoye field located offshore the Pechora Sea (discovered in 1989). Since 2008 the company has been performing geological exploration in Gazprom’s license areas on the Yamal Peninsula (Severo-Tambeyskoye, Zapadno-Tambeyskoye, Malyginskoye and Tasiyskoye fields, as well as in the Nilivoysky and Seyakhinsky areas) and in Yakutia (Chayanda field). M-I SWACO is Leading the Way to more customized events On Apr. 22, M-I SWACO hosted the annual Environmental Solutions Expo 2010. The Leading the Way to Pressure M-I SWACO NABU EnvironControl. mental Solutions Hub in Houston hosted the event, which showcased over 20 technologies spotlighting the Solids Control, Oilfield Screens, Pressure Control product lines as well as the first joint-event for the recently acquired PRECISION Gas Well Testing and Pipeline Services. Over 245 clients were taken on a journey through the showcased technologies to the destination of enhanced operational and environmental performance. A spicy Cajun crawfish boil was a huge hit with a line through both warehouses. The client attendance was up 67% from the 2009 event. A huge thank you to those who helped make the event such a great success! Other Shows Other recent shows during Q2 included: • AADE Fluids Technical Conference, Houston, TX • International HSE Conference, Rio de Janeiro, Brazil • IADC Well Control Conference, Aberdeen, Scotland • Petrobras Drilling Seminar, Salvador, Bahia, Brazil • SPE Bergen • International Hanover Fair, Hanover, Germany • Williston Basin, Petroleum Conference & Exposition, Bismarck, ND • GSN Mining Show, Reno, NV • SPE International Conference on Scale and Corrosion, Aberdeen, Scotland • Gas Shale Summit, Houston, TX • IOGCEC, Beijing, People’s Republic of China • Shell Wells Conference, Aberdeen, Scotland Trade Shows 23 M-I Egypt Building a new empire on QHSE, new technology E gypt—land of the Pharaohs, the pyramids and the Sphinx. It boasts one of the oldest cultures in the world, with historical records dating back more than 5,000 years to the first unified kingdom founded around 3150 BC by King Menes. Known for their amazing feats of engineering, the Egyptians are an industrious people who built the only surviving Wonders of the Ancient World as tombs and monuments to their gods. They were the first civilization to perfect the mummification process and the first to study astronomy and push the bounds of science. They were the first empire builders. 24 Momentum Although conquered over the centuries by the Greeks, M-I Egypt has invested a lot in infrastructure that would Romans and later various European empires, the Egyptians support deepwater drilling operations, such as training its maintained their identity and today the architecture of the engineers and giving them the exposure and experience ancient Egyptians stands as a monument to their creativity required. This allows them to provide the customer with and drive. experienced hands that start planning for each project well M-I Egypt has begun to rebuild itself into one of the most in advance. promising regions in the world of oil and gas exploration To help support these engineers on deepwater rigs, a and production. Under the guidance of Egyptian-born high tech regional lab is under construction in the AlexCountry Manager Hazem El Shafie, the Egyptian operations andria Free Zone area to support Egypt and North Africa of M-I SWACO are aiming to take service quality to the Operations. The lab is located within the main M-I SWACO next level. warehouse premises in Alexandria, Egypt, about 140 mi “We have to work as a team, where ‘team’ stands for (225 km) from Cairo. The prime goal of the regional lab is ‘Together Everyone Achieves More’,” said Adel Wafi, QHSE to improve the technical, environmental and economimanager. “We have cal performance of empowered our the existing drilling, employees to take reservoir drill-in and charge of their own completion fluids as QHSE responsibilities. well as waste manOur ultimate goal is agement services that to ensure that all of M-I SWACO offers to our staff returns home ensure proper quality safely without being assurance and qualinjured.” ity control is carried Several QHSE trainout. The lab facility ing courses, including will be used in cormandatory induction rect application, and orientation (MIO), deployment of new working at heights technology is ensured (WAH), confined space by the Technical The M-I Egypt office team in the Cairo offices. entry, Hazard ObservaServices Group, which tion Card (HOC) and journey management, have been held also provides customer support and training. to increase employee’s awareness and put them on the M-I SWACO Specialized Tools has had a great start to right track to improve their QHSE awareness and culture. 2010 with the opening of a new workshop facility in the As a result, by the end of 2009, the number of HOC cards Alexandria Free Zone and they have recruited the best submitted in the last quarter in Egypt had tripled. It was personnel to supply and support their clients’ needs from apparent that the effort had succeeded. the new facility. “Management commitment is the key for our success,” “At the same time, we were awarded the mechanisaid Wafi. “The QHSE moments at the beginning of each cal wellbore clean-up contract and filtration contract for meeting helps stress the QHSE importance as well as Rashpetco, a joint venture between the Egyptian Natural reinforce management commitment to follow through Gas Holding Company and British Gas, for WDDM Phase on QHSE.” 8 of their sub-sea campaign,” said El Shafie. “They will Continuous improvement (CI) is also playing a major take delivery of a 1,200 ft2 Twin Press diatomaceous earth role in improving the performance and operations. People (DE) filtration package that is required to fulfill our client’s are now engaged in all the CI processes and Egypt has five requirement. Rashpetco has also asked M-I SWACO SpecialWhite Belt certified employees. El Shafie is scheduled to go ized Tools to supply our new technology for their workover to the next Orange Belt training course. program where we will supply the MagnoStar* tool to “Our DSO and turn rates are heading in the right direcassist in the removal of cuttings debris during milling tion,” he said. “We have conducted two CI events this year operations while cutting windows.” focusing on how to differentiate ourselves from others and ST has also been closely involved with Pharaonic Petroto look at service quality versus service price. We have made leum Company (BP) in the planning of its completion great improvement toward cross training and trying to sell program and with their expertise in wellbore clean-up serour four business lines services as one company.” vices provided a mechanical wellbore clean-up system and completion fluid filtration service that will meet the client’s Left: The Great Sphinx of Egypt is the oldest known monumental requirement through the next phase of its Mediterranean statue and is believed to have been build around 2555 BC. Theories for campaign. the missing nose range from Sufi fanatics in the fifth century AD to Napoleonic troops using it as target practice, among others. Egypt 25 M-I Egypt has eight warehouses throughout the country equipped with dry bulk storage and liquid mud mixing and storage facilities. The locations were strategically chosen to serve all customers in Egypt. M-I SWACO is the only mud company in Egypt that operates a barite ore grinding mill, which has been in operation since 1992. The company operates three supply depots at Alexandria’s Abu Qir: one for BP, one for Shell and one storage facility for M-I SWACO. The depots have a storage capacity of 37,000 bbl of base oil, oil-base mud, Ultradril*, silicate and brine. Sixty-four men work at the depots, running two shifts day and night. The facilities are headed by Sayed Saad, who has more than 35 years of experience in the oilfield. Saad started with M-I SWACO in 1985 as a mud engineer and has managed different locations for M-I throughout Egypt. He has been the manager of the Abu Qir base since 2006. Under his management, the culture of QHSE has taken off. The facility is IMS certified (ISO 9001-2008, ISO 14001-2006 and OHSAS 18001-2007) and 12 of the workers are trained for handling dangerous goods transport. Five are trained for lab testing, and eight are trained and certified in first aid. A fully trained fire crew is always on standby, and each worker is given a full medical checkup annually. The base boasts a full inventory management team that manages not only the mud and tools supplies for customers but computerized PPE lists that are tracked daily. The team also tracks waste and creates a monthly report on the waste produced, how it is stored and disposed of. “We have good QHSE management,” said Saad. “HOC cards are one of the main tools I depend on and we have a good HOC card record. We constantly review the HOC cards because it helps to solve small problems before they become From left to right: Mohamed Abdel Halim, Halim Corp.; Haytham El Gendy, M-I Egypt operations manager; Mario Solimano, BP Egypt logistics manager; Hazem El Shafie, M-I Egypt country manager; Adel Wafi, M-I Egypt QHSE manager; Ehab Abdel Aziz, BP Egypt Abu Qir base manager; Sayed Saad, M-I Egypt Abu Qir base manager. Top: The M-I SWACO Specialized Tools and Environmental Solutions warehouse in the Alexandria Free Zone is set up to repair tools like the RAZOR BACK* CCT* (Casing Cleanup Tool), shown here. Bottom: From left to right: Osama Nossier, M-I Alexandria warehouse manager, and Raouf Mahdy, with over 36 years of service in the company as the M-I Egypt administrative coordinator, stand on front of the QHSE sign painted on the outside wall of the M-I Alexandria warehouse office building that will soon house the new laboratory facilities. 26 Momentum Sayed Saad, M-I Egypt Abu Qir base manager, right, receives an Appreciation Letter from Country Manager Hazem El Shafie, left, for “an excellent job done handling the biggest pump and dump operations for BP in Egypt.” BP sent the letter to M-I Egypt for handling over 35,000 bbls for the deepwater pump and dump on the rig Pride North America. Haytham El Gendy, operations manager, looks on in the background. bigger issues and prove to BP our QHSE commitment.” Saad also does risk assessments for every operation in both Arabic and English and makes sure that all HSE documents are translated into Arabic so that everyone on base understands the implications. Even the reports from the HOC cards are posted, and the Left to right: Taher Badry, Shell A/Q base manager; Jeroen A. Hendriks, Shell logistics supervisor; Sayed Saad, information serves as a M-I A/Q base manager; Hassan Hosny, Shell A/Q HSE advisor; Steve Styles, Shell drilling fluids specialist; Wilco motivational system that Geldof, Shell senior well engineer and M-I Egypt contract holder; Hazem El Shafie, M-I Egypt country manager; Mostafa Hamed, M-I Egypt project engineer; Haytham El Gendy, M-I Egypt operations manager; Adel Wafi, encourages crews to folM-I Egypt QHSE senior manager; Islam Elian, M-I Egypt base supervisor; Mohamed Abdel Halim, M-I Egypt low up and manage their main transportation contractor; Fawzy Arafa, M-I Egypt senior mechanic; Ayman Attia, M-I Egypt labor. own QHSE. Shell is pleased with the work and likes having the same And the culture of QHSE at the M-I SWACO Abu Qir people involved in previous Shell campaigns working on bases extends to the customers. Two to three times a week, this campaign. Wilco Geldof, Shell senior well engineer, said M-I SWACO crews sit down with BP and Shell crews and it provides continuity and understanding of the drilling base management for a half-hour training session to discuss program challenges. recent QHSE alerts and discuss key lessons. The sessions are “Working with Shell has really been a very good experisimple and cover things like how to write HOC cards. ence and presents an excellent example on working relaExtending the lessons of QHSE to the customer is taking tionship with customers,” said El Shafie. “It’s a partnership. hold in other parts of Egypt, too. A QHSE contractor meeting Understanding and transparent comwas held recently with Shell, sponsored munication has played a very good role by M-I Egypt. M-I Egypt management in sorting out any issue that could arise. and project engineers gave presentaIt has always been based on a win/win tions and led workshops on risk assessway of thinking.” ment and general QHSE procedures. Likewise, Petrobel has always been “The workshop was very effective and keen to try new technology that will Shell has commended our efforts,” said add value to their operations with new El Shafie. “It added value to our relationtechnology like the latest Ultradril ship with Shell because we included a system. M-I Egypt just finished work on lot of interactive sessions; it wasn’t just Petrobel’s Denise campaign where three death by PowerPoint^.” consecutive successful exploratory Shell has started a new HTHP camwells were drilled in the Mediterranean paign with a 23,600 ft (7,200 m) well in Sea and M-I Egypt received an appreciathe Mediterranean Sea with expected tion letter. bottom hole temperatures of 410° F “Every well in the Mediterranean Sea (210° C). The second well will exceed is a new challenge, so we had to be pre26,200 ft (8,000 m) and have even pared with our best weapons and one of higher temperature expectations. them is M-I SWACO systems, ” said Ste“Both wells present a big challenge fano D’angelo, senior fluid and cementfor Shell HPHT wells,” said Moustafa ing engineer expert coordinator ENI. Hamed, project engineer. “This high Petrobel is also busy in the Gulf of temperature is very challenging in terms Hazem El Shafie, Egypt country manager Suez with two rigs running full time. of getting information from downhole Three land rigs are operating using lots tools and extended logging program of different fluids like the Versadril* system. duration. We have introduced two of our successful new “Petrobel faces unique challenges for each new well,” said technology solutions to Shell, PressPro* RT and WARP*. Both Khaled Fares, project engineer. “It is very challenging for us solutions are being implemented for the first time in Egypt and represents an opportunity for us to prove how we can and MENA regions.” “Working with Shell has really been a very good experience and presents an excellent example of working relationships with customers. It’s a partnership. It has always been based on a win/win way of thinking.” Egypt 27 add value to our customers. The area is classified as high pressure zone that requires mud weight to be changed four times per well to maintain well stability and integrity—9.3 lb/gal (1.11 sg), 16 lb/ gal (1.5 sg), 9.6 lb/gal (1.15 sg) and 7.5 lb/ gal (0.5 sg) mud.” Qarun, a joint venture company between Apache and the Egyptian General Petroleum Company, is Right: Stefano D’angelo, senior fluid drilling exploraand cementing engition and develop- neer expert coordinament wells in the tor ENI, right, stands outside Petrobel’s Western Desert, offices in Cairo with the area to the M-I Project Engineer west of the Nile Khaled Fares. River, and has been very busy with six drilling rigs and six workover rigs. M-I Egypt collected shale samples from the 8 1⁄2 in interval from all the formations drilled. The samples were sent to Houston for shale reactivity and X-ray diffraction to determine the exact mineralLeft: Beau Buisson, deputy drilling manager ogy of the shale. for Apache, with M-I Egypt Project Engineer Khaled Fares, right, at the Qarun offices in According to the Cairo. test results and based on Houston’s fluid recommendations, a new fluid approach was used in the next well with new mud weight profile recommendations. “After changing the mud system,” said Beau Buisson, deputy drilling general manager Apache, “everything was okay. M-I SWACO provided more than just technical engineering; they provided solutions to prevent problems. With M-I SWACO, it is possible to do things that otherwise, we could not.” Spanish oil company Cepsa has drilled four exploratory wells in cooperation with Total and is expecting to drill four to five wells per year per rig. These are deep wells in the Western Desert, presenting many technical challenges as all exploratory wells do. “We get a good response to problems like lost circulation,” said Sabry Mansour, Cepsa drilling superintendent. “We work closely with M-I SWACO and get good support.” 28 Momentum Left to right: Randall Parks, Cepsa commercial manager; Yves Le Hello, Cepsa operations manager; Sabry Mansour, Cepsa drilling superintendent, Mostafa Hamed, M-I Egypt project engineer. Cepsa has started to see some higher temperatures and mud losses in the loose sand but has been pleased with the technical response from M-I SWACO. “The strength and reputation of M-I SWACO throughout the world, and its growing reputation in Egypt as a willing partner has gained M-I Egypt many friends in the region,” said Randall Parks, Cepsa commercial manager. One of those friends, the Petro Dara/TransGlobe Company, recently drilled its first horizontal well with no problems and is looking at more challenging wells. “It was a big challenge to drill a horizontal well in one of the most troublesome areas at Gulf of Suez without a top drive only Kelly,” said Farag Ismail, TransGlobe drilling manager, “The mud system has played a major role drilling this well successfully. We used water-base mud for the buildup section, while the Versacore* minimal-water system was utilized for the horizontal section. Using an as production waste management, automatic tank cleaning, M-I SWACO 519 HV high volume, fully hydraulic centriCLEANCUT and capital sales in general. The best approach to fuge saved a lot, minimizing sell this technology, and all the new technology offered by dilutions rate with base oil the four product segments, is with a unified approach rather while drilling with very than as individual business units. low weight 7.8 lb/gal “We need to be seen by the operators in Egypt as a soluVersacore mud. tion provider, from drilling to environmental solutions and While DS and ST are leadwaste management through to production,” said Olson. “It ing the way in Egypt, both is a matter of educating our own project engineers, cross Environmental Solutions (ES) training them to sell us as one unified company. Drilling and Production Technologies Solutions (DS) has a relationship with the operator and can (PT) are showing promise and extend it to ES. We have to start with our own people.” their efforts are focused on Production technologies gained a good market share in selling the newest technology 2009 in Egypt and have been awarded a big contract with offerings from their respective Qarun for pour point depressants (PPD). business lines. “We are now adding more resources to enhance our offer“New Technology within ings and increased market share,” said Amr Abdel Kader, the ES business lines is our PT operations manager. “We are now making a study to The Pyramid of Khafre. focus,” said build a blending facility in the Free Zone to Brad Olson, improve our costing structure to enhance ES area manager, North Africa. “Most of our competitiveness in the market.” the solids control business in Egypt is a With many challenges ahead, from centrifuge and service engineer provided bringing together the four product segat low bid with little emphasis on performents into a unified company seen by mance. The biggest hurdle is educating local and international operators in Egypt customers to the benefits of new technolas a one-stop solution for all of the oil and ogy. We have to prove the value of new gas challenges, to establishing a culture technology and the benefits it produces of safety, M-I Egypt faces a long and often in order to get the business.” difficult road ahead. But like the ancient Thanks to the experience ES has Egyptians, the young team has a vision through North Africa and the internaand a plan to build an operation that will tional reputation for environmental be a wonder of the M-I SWACO world. solutions, the group is managing to gain “It is a challenge,” said El Shafie, “but a traction with both the IOCs and the NOCs great opportunity. That’s the message.” in Egypt. But, Olson said, there is a great Brad Olson, ES area manager, North Africa deal of potential yet to be addressed such “We need to be seen by the operators in Egypt as a solution provider, from drilling to environmental solutions and waste management through to production.” Left to right: Farag Ismail, TransGlobe drilling general manager; Jeff Edelman, TransGlobe production manager; Mohsen El Noby, PetroDara operations general manager; Haytham El Gendy, M-I Egypt operations manager; Mostafa Nasser, M-I Egypt engineering manager. Amr Abdel Kader, M-I Egypt production technologies operations manager. Egypt 29 1 2 3 4 6 30 Momentum 5 7 8 1 The Montazah Palace, in Alexandria, was built by Abbas 2, the last khedive or viceroy of Egypt, around 1900. 2 In Khan El Khalili, the main souk, or market, vendors sell anything from inexpensive artifacts to expensive cloths. 3 The souk is a traditional market where virtually anything can be found for a good price, if you’re good at haggling. 4 The constant haze sits over the hustle and bustle of Cairo. 5 Copies of Egyptian relics, from King Tut’s mask to canopic jars, line the shelves of every vendor in the souks. 6 The Mediterranean Sea from Alexandria. 7 An Egyptian camel trainer offers rides to tourists at the base of the Pyramid of Khafre, the second largest of the Ancient Egyptian Pyramids of Giza. 9 9 10 8 A Whirling Dervish spins his heavy cloak above his head. Dervishes are mystical dancers who whirl to rid themselves of earthly distractions. They are devout followers of Sufism, a mystical sect of Islam. 9 A worker slices papyrus stalks as part of the process of making the first form of paper, used by the Egyptians as far back as 3000 BC. 10 The ornate ceiling inside the Alabaster Mosque. 11 10 11 The Mosque of Mohammad Ali, also known as the Alabaster Mosque, sits at the top of the hill where Cairo’s famous Citadel built to protect the city from the Crusaders. 12 The Nile River, in the middle of Cairo, is lit by dinner cruise barges and lights from the city. 12 Photo Feature 31 QHSE Product Integrity Guidelines—a roadmap to brand name consistency W ith operations in every region of the world and a wide portfolio of products, from downhole tools and waste management equipment to chemically-based drilling fluid products, supplied to industry, maintenance of brand integrity is an important matter to M-I SWACO. Moreover, there are many cases where locally supplied products can be effectively applied to the local market without having global relevance. The challenge is to develop and market locally manufactured products to limited markets while clearly differentiating these products from the flagship, or branded, products. To this end, a Global Product Integrity and Branding Policy has been developed to clarify how the company chemical product line is managed. The policy, along with supporting documentation, including explanations of the background and implications, is posted on the M-I SWACO intranet. It can be reached by clicking on the “Global Policies and Information” link on the M-I SWACO Intranet Home page, then on the “Product Integrity Guidelines” link. “It is all about quality and integrity,” said Bharat Arora, manager of Global Quality and Chemical Manufacturing. “Our customers operate globally and expect competitive cost, on time delivery, consistency and, in some instances, local content. To meet their demands, M-I SWACO has ongoing initiatives for exploring new sources of supply. The Product Integrity Matrix (PIM) clearly explains the ‘rules’ and there is no ambiguity.” The policy, which incorporates the PIM, targets protection of the integrity of the product line and the good reputation of the M-I SWACO brand name through consistent supply of quality products. The Product Integrity Matrix organizes the product line into a series of tiers with associated definition of product characteristics, approvals required for qualification and responsibilities of various parties. Proprietary, or flagship, products, which have global availability, lie in the highest tiers and are subject to corporate oversight while lower tiers contain more local products, with restricted market availability. For these, a greater degree of responsibility lies with local operations and provision is even made for development of market-appropriate local product lines. “The Product Integrity Matrix provides us with a way of defining which products used by M-I SWACO have proprietary names and which do not,” said Lindsay Fraser, manager of support services. “It allows us to ensure that M-I SWACO branded chemicals are of a consistent quality no matter where they are manufactured.” The Product Integrity Matrix defines the five tiers of products used by M-I SWACO. 32 Momentum Product Interity Guidelines from page 32 Fraser and Arora have taken on the role of shepherding the process through and explaining it to the M-I SWACO employees around the globe. They have been working with personnel directly involved from all across the company’s regional offices to sort through the myriad of chemical products and help determine which products bear the full M-I SWACO name, which have derivative names and which are local products that M-I SWACO sells but does not support as a company product. The project has been a collaborative effort of Drilling Solutions (DS), Supply Chain, and Research and Engineering. Arora is currently working with Gary Neal, director of QHSE, to develop a similar matrix for equipment and parts. “It’s about maintaining complete transparency, as well,” said Fraser. “We don’t want our customers getting substandard products. When they use Ultradril* fluids in one part of the world, they expect the same product everywhere. We have to maintain product integrity to ensure that what we provide is consistent on a global level.” Better safe than sorry… By Michael Dettmarg, QHSE Manager, Germany Taking that old saying to heart, M-I SWACO Germany staff took part in an impressive fire fighting training session on Mar. 30 in Celle, Germany. “Many catastrophic fires start as small incipient fires,” said Mr. Buhl, the certified trainer who provided the fire fighting training. “If you know how to fight a fire, if you are able to use a fire extinguisher, assess the risks when a fire occurs and always keep yourself safe, you might be able to avoid a disaster or even save lives just by using a 6 kg fire extinguisher.” During the three hours each participant learned theory and put the lessons into practice. After the theoretical instruction, all attendees had to adapt that theory into practice by fighting a real fire. This fire was ignited by a simulator and surprisingly, it was not just causing fire. It also had sensors collecting data during the fire fighting process. The incorrect use of an extinguisher or wrong way of fire fighting and it kept burning. “Gee, that’s quite difficult,” said one participant. “It’s not as easy as it looks,” said another. It takes skill, knowledge and training to use an extinguisher and fight a fire. That’s what everybody took home after that session. Nevertheless, the most important message was “prevention.” “If you do everything to prevent a fire there will be no need to fight it!” Practice on a fire simulator provided real world experience, skill and knowledge. The M-I SWACO fire fighting group after a long day of learning to fight fires. QHSE 33 QHSE Rocky Mountain District conducts Department of Transportation Summit By Ammon Foster, Rocky Mountain District QHSE Manager O n May 4–5, the Rocky Mountain District conducted the 2010 M-I SWACO Rocky Mountain Department of Transportation (DOT) Summit. The purpose of the summit was to bring together M-I SWACO DOT-certified employees, managers, contract trucking companies, along with state and federal DOT compliance officers to discuss updates to DOT regulations. Fourteen M-I SWACO employees from the Rockies, along with 30 employees representing 11 contract trucking companies, attended the summit. Two federal DOT compliance officers and four Wyoming DOT compliance officers attended and presented. Tom Swanson of the Shell Transportation group also attended and discussed the operator’s expectations of DOT drivers. The first day of the summit brought together all attendees to discuss a variety of topics, including: • Federal DOT newly implemented CSA 2010 • Federal DOT Hours of Service • Federal DOT Roadside Inspection criteria • Shell Transportation Requirements Day two of the summit focused on in-house training for M-I SWACO DOT employees and managers. Topics discussed included: • M-I SWACO DOT Documentation • Inthinc DOT Driver Monitor Operations Federal and Wyoming DOT compliance officers discussed updates to DOT regulations. Lawrence Bergeron, M-I SWACO DOT administrator based in Lafayette, LA, provided quality DOT training to M-I SWACO employees. Audi Paz de Lara, district distribution manager Western Area, came in from Denver, CO, and provided training in proper DOT paperwork and documentation. This summit is the first of its kind and is being used as a format to conduct other DOT summits throughout M-I SWACO. It provided a relaxed atmosphere in which employees, managers, contractors, customers and DOT compliance officers could work together in providing training and education. The overall feedback from the summit was very positive. One contract trucking company traveled 680 miles from Winnemucca, NV, and commented it was worth the drive to obtain the information. M-I SWACO Angola earns two stop cards In February, Crane Operator Bob Smith, aboard the Rowan Gorilla VII, observed an ESS food container with the pin that secured the gate door half loose. This could have potentially led to another Dropped Object onboard the rig. Bob ensured that the gate was secured properly and the incident was discussed in PTSM. Smith received the Stop Card Award for preventing a possible Dropped Object. Mambondo Lemba, M-I SWACO S.C. operator, observed smoking coming from one of the shakers while he monitored his equipment in the shaker house. He immediately called the driller and informed him about the incident and had the shaker shut off. An investigation revealed that the seized bearing of shale shaker #10 was smoking. Lemba received his Stop Card Award for preventing a possible fire. Bob Smith; Mambondo Lemba not pictured. 34 Momentum Nigeria earns three Catch of the Week awards from ExxonMobil Soseipiriala Tamunokuro, Belema Fiberesima, Stephen Friday, Dix-Fiberesima Soseipiriala Tamunokuro, Belema Fiberesima, Stephen Friday and Dix-Fiberesima, all M-I SWACO Solids Control hands onboard the boat, Loving Tide. The hands informed the supervisor on the rig to come to the vessel and check the cuttings system. They inspected the piping and the hammer union on the cuttings line and observed the O ring was missing on the hammer union. A Step Back 5 x 5 was conducted and a new O ring was installed. For their support of ExxonMobil’s vision of “No Body Gets Hurt, No Spills,” Tamuabkuro Sosoei, Dix-Fiberesima, Steven Tammno, Belema Fiberesima and David McNicoll won the “Catch of the Week” for Apr. 11. While performing maintenance on the ISO tank system, David McNicoll, Solids Control international field specialist, noticed that the hard line for the ESD system had been pulled from its bracket by the shifting of the STBD AFT mooring line. He notified the RSA and the line was inspected for air leaks and secured so it wouldn’t accidently trip the ESD system and shut in the UBIT H platform. For his support of ExxonMobil’s vision of “No Body Gets Hurt, No Spills,” David McNicoll was awarded “Catch of the Week” for Feb. 7. Larry Gomez observed oil-base mud (OBM) was leaking from the BOP during milling operation and immediately notified the driller and the Tool Pusher. The driller had the pump and the milling operation shut down and the leakage was contained within the protected area. For his observation and action, Larry was nominated as Percy Johns’ “Environmental Catch of the Week” Feb. 14. QHSE 35 QHSE Kazakhstan QHSE Team saves more than $70,000 by bringing training in-house By Anfissa Volkova, Shipping & Receiving Clerk, Kazakhstan T he Kazakhstan QHSE team decided to manage training processes and certifications on personnel safety knowledge assessment (SKA) for all M-I SWACO employees in-house without relying on third-party training centers. The idea to reduce expenses on QHSE trainings for staff originated with Gaukhar Kanapina, compliance engineer. Work started in mid-2009 and took six months to show results. Arman Kuspayev, Caspian QHSE manager, started the process by analyzing expenses spent on training between 2007 and 2009 for M-I SWACO in Kazakhstan. The Republic of Kazakhstan legislation requires M-I SWACO personnel to be trained in nine mandatory process safety, labor and environmental protection related courses. Each course is followed by an examination and, upon successful completion, the trainee is awarded a certificate from the Emergency Situations Inspectorate Department. Almost since the beginning of the M-I SWACO presence in – Analyze the Kazakhstan this expenses spent on training has been training. Can it be done via thirdparty training brought in-house? centers and M-I SWACO spent – Study the a huge amount of Kazakhstan legal money. regulations. Can Kanapina M-I SWACO train its studied the Kazakhstan legal own personnel? regulations and found out that – Form an M-I SWACO can internal M-I SWACO train its personcommission to design nel utilizing its the nine programs and own resources without applying exam questions. to a third party. Kanapina, QHSE supervisors Kseniya Beloussova, Anuar Zhenussov and Yerzhan Tugezbayev showed initiative and formed an internal commission. Each member took responsibility and worked out the nine mandatory programs and exam questions. The program was submitted to the Ministry of Emergency Situations Step 1 Step 2 Top: Kseniya Beloussova, QHSE supervisor, and Anuar Zhenussov, QHSE coordinator. Above, left: Gaukhar Kanapina, compliance engineer. Above, right: Arman Kuspayev, Caspian QHSE manager. Bottom, left: Yerzhan Tugezbayev, QHSE coordinator. Step 3 36 Momentum and, upon approval, M-I SWACO obtained the license to conduct the trainings. In February 2010, the team completed the first SKA examination of M-I SWACO Kazakhstan employees without involving a third-party training center. As a result of starting the process and completing the first knowledge assessments, M-I SWACO Kazakhstan saved more than $70,000. On the road to a healthier you T he past six years, the corporate campus has held a QHSE Fair that highlights health, safety and environmental aspects of our company and vendors. This year, the seventh, was no different and focused on health. The primary goal of the fair is to educate employees about the QHSE leadership of M-I SWACO, and provide information to promote healthy, environmentally conscious and safe lifestyle choices. Included were several training sessions on health issues such as stress management and hearing conservation. There was even a talk on local hunting and fishing issue and regulations. The fair included 34 various vendors, training sessions, lunch and door prizes. Also included was a competition for the product segments to have a booth that encouraged interaction, was informative and exhibited a reduction in risk to health, safety or environment. This year, the WP group won the challenge. Director of WP Business Development Charlie Svoboda, far left, accepts the trophy from QHSE Coordinator Marcie Williams, far right. Behind them, left to right, from the WP team are: Anita Byars, ST Tech Services engineer; Tatiana Conn, chemist; Barbi Messier, marketing communication specialist; Patrick Tyczynski, environmental scientist; Brad Wiggins, lab analyst. Team members not pictured are: Ray Ravitz, business development manager OH; Ken Simpkins, VP WP; Lucas Soileau, tech services engineer; Stella Zepeda, computer application programmer; Bill Foxenberg, corporate director of R&E. QHSE 37 Authors and Papers Geehan, Thomas and Zamora, Mario, “Automation of Well-Construction Fluids Domain.” SPE 128903, SPE/IADC Drilling Conference, New Orleans, February 2–4, 2010. Sarber, J.G.; Reynolds, C.; and Michel, C.M. (BPXA), Haag, K. and Morris, R.A., “The Use of Diutan Biopolymer in Coiled Tubing Drilling Mud Systems on the North Slope of Alaska.” SPE 130584, SPE/ ICoTA Coiled Tubing and Well Intervention Conference, The Woodlands, Texas, March 23–24, 2010. Ke, Mingjie and Foxenberg, William, “Lubricity of Brine Completion and Workover Fluids.” SPE 130679, SPE/ ICoTA Coiled Tubing and Well Intervention Conference, The Woodlands, Texas, March 23–24, 2010. Whyte, Iain and Coll, Brian, “Ball-Activated Valve Saves Operator Time And Money During Hole Cleaning.” World Oil, April 2010, p. E-141. Freeman, Michael A.; Guo, Quan; Roy, Sanjit, “Beyond Fahrenheit 451.” Oilfield Technology, April 2010, p. 69. Byars, Anita and Cook, Rich, “New tool allows better displacements prior to riser disconnect.” Hart’s E&P, April 2010, p. 74. 38 Momentum Newman, Katerina; Lomond, Perry; Jones, Brad and McCosh, Karen, “Advances in Drilling Fluid Preparation and Conditioning at Fluid Mixing Facilities.” AADE-10-DF-HO-48, AADE Fluids Conference, Houston, April 6–7, 2010. Patel, Arvind D. and Mettath, Sashikumar, “Non-Asphaltic, Fluid-LossControl Agent for HighTemperature Applications in Synthetic-Based Invert Emulsion Drilling Fluids.” AADE-10-DF-HO-46, AADE Fluids Conference, Houston, April 6–7, 2010. Growcock, Fred; Alba, Andrea; Miller, Mike; Asko, Arne and White, Kyle, “Drilling Fluid Maintenance during Continuous Wellbore Strengthening Treatment.” AADE-10-DF-HO-44, AADE Fluids Conference, Houston, April 6–7, 2010. Scorsone, Jason T.; Dakin, Eugene S. and Sanders, Mark W., “Maximize Drilling Time by Minimizing Circulation Losses.” AADE10-DF-HO-42, AADE Fluids Conference, Houston, April 6–7, 2010. Zamora, Mario and Growcock, Fred, “The Top 10 Myths, Misconceptions and Mysteries in Rheology and Hydraulics.” AADE-10-DFHO-40, AADE Fluids Conference, Houston, April 6–7, 2010. Fernandez, Jorge M. and Young, Steve, “Environmentally Responsible WaterBased Drilling Fluid for HTHP Applications.” AADE10-DF-HO-37, AADE Fluids Conference, Houston, April 6–7, 2010. Raja, Vidya and Chase, George G. (University of Akron); Jones, Bradley N. and Geehan, Tom, “Continuum Model of a Shale Shaker.” AADE-10-DF-HO-11, AADE Fluids Conference, Houston, April 6–7, 2010. Growcock, F.B.; Smith, S.A. and Freeman, M.A., “Separating Fact from Folklore about Drilling Fluids.” AADE-10-DF-HO-34, AADE Fluids Conference, Houston, April 6–7, 2010. McLean, A.; Wilde, A.; Zamora, M. and Rafferty, M. “The Top 10 Mud-Related Concerns in Deepwater Drilling Operations – Revisited After 10 Years.” AADE10-DF-HO-04, AADE Fluids Conference, Houston, April 6–7, 2010. Hodder, Mike and Cliffe, Steve, Greenwell, Chris (University of Durham), Williams, Pete (Glyndŵr University) and Coveney, Peter (University College), “Clay Swelling Inhibitors – Computer Design and Validation.” AADE-10-DF-HO-32, AADE Fluids Conference, Houston, April 6–7, 2010. Smith, Amber; Geehan, Tom; McKee, Alan and Zamora, Mario, “The True Cost of Process Automation.” AADE-10-DF-HO-31, AADE Fluids Conference, Houston, April 6–7, 2010. Bern, P.A. (BP); Zamora, M.; Hemphill, A.T. (Halliburton); Marshall, D. (Baker Hughes); Beardmore, D. (ConocoPhillips); Omland, T.H. (Statoil); and Morton, E.K. (Chevron) “Field Monitoring of Weight-Material Sag.” AADE-10-DF-HO-25, AADE Fluids Conference, Houston, April 6–7, 2010. Zhang, Joyce Hui; Harrison, Clark and Foxenberg, William, “Improve LowPermeability Gas Productivity with Unique Flow-Back Chemistry.” AADE-10-DFHO-03, AADE Fluids Conference, Houston, April 6–7, 2010. Scott, Paul (ConocoPhillips) and Candler, John, “Size Degradation of Shale Drill Cuttings in Deepwater Discharge Conditions from Synthetic-Based Drilling Fluids.” SPE 126253, SPE International Conference on Health, Safety and Environment in Oil and Gas Exploration and Production, Rio de Janeiro, April 12–14, 2010. Cupelo, A., Marroquim, A.C. (Shell), Filho, J. Franca and Rabke, S.P., “Comparison Between Acute and Chronic Toxicities of Drilling Fluids in Brazil: Is it Possible to Determine a Correlation Between Them?” 127186, SPE International Conference on Health, Safety and Environment in Oil and Gas Exploration and Production, Rio de Janeiro, April 12–14, 2010. Walker, Kirsty; Smulders, Chantal (Shell); Schei, Trond M. (ConocoPhillips); Nistov, Aud (OLF); and James, Reagan (ConocoPhillips), “Chemical Exposure Scenarios for the Use and Handling of Drilling Fluids in the Oil and Gas Industry.” SPE 127020, SPE International Conference on Health, Safety and Environment in Oil and Gas Exploration and Production, Rio de Janeiro, April 12–14, 2010. Kraus, Leila A.S (Labtox); Rabke, Stephen; Reynier, Marcia V.; Cunha, Priscilla M. and Euzébio, Viviane L. (Labtox) and Fraça, Jose, “Application of Biodegradation Testing in Brazil.” SPE 127014, SPE International Conference on Health, Safety and Environment in Oil and Gas Exploration and Production, Rio de Janeiro, April 12–14, 2010. Galvan, Joanne and Smith, Chioma, “The Impact of REACH on the E&P Industry: A Service Company’s Perspective.” SPE 126995, SPE International Conference on Health, Safety and Environment in Oil and Gas Exploration and Production, Rio de Janeiro, April 12–14, 2010. Wilkinson, Antony P.; Walker, Kirsty; McEwen, Greg; Woolsey, Gary and Sanderson, Iain, “Improving Waste Injection Service Quality Through the Development and Application of Technical Standards and Competence-Based Training.” SPE 126961, SPE International Conference on Health, Safety and Environment in Oil and Gas Exploration and Production, Rio de Janeiro, April 12–14, 2010. Burns, K. and Walker, K., “Alignment of Incident Investigation Causes with Proactive Hazard Reporting Classifications.” SPE 126831, SPE International Conference on Health, Safety and Environment in Oil and Gas Exploration and Production, Rio de Janeiro, April 12–14, 2010. Roy, Meagan M.; Hunter, Brian and Leuterman, Arthur J.J., “Innovative System Promotes Cost Effective Identification of Regulatory Requirements for a Global Oilfield Service Company.” SPE 126824, SPE International Conference on Health, Safety and Environment in Oil and Gas Exploration and Production, Rio de Janeiro, April 12–14, 2010. Walker, Kirsty; Throndsen, Thor Inge (Statoil); Reeves, Graham (BP); Hudson, Patrick (Leiden University); Croes, Suzanne (Shell); DahlHansen, Erik; Stadler, Randy L. and Winters, Rick (ExxonMobil), “A Guide to Selecting Appropriate Tools to Improve HSE Culture.” SPE 126862, SPE International Conference on Health, Safety and Environment in Oil and Gas Exploration and Production, Rio de Janeiro, April 12–14, 2010. Clements, Kayli; Veil, John A. (Argonne National Laboratory) and Leuterman, Arthur J.J., “Global Practices and Regulations for Land Application and Disposal of Drill Cuttings and Fluids.” SPE 126565, SPE International Conference on Health, Safety and Environment in Oil and Gas Exploration and Production, Rio de Janeiro, April 12–14, 2010. to Treat Drilling-Fluid Slops: A Positive Environmental and Economic Impact.” SPE Drilling & Completion (March 2010) 53. (Previously presented as SPE 121742, SPE International Symposium on Oilfield Chemistry, The Woodlands, Texas, April 20–22, 2009) Sherwood, Joe, “A simple solution to rig drain debris.” OTC 2010 Conference Newspaper, May 3, p. 12. Herigstad, Thor-Petter and Whyte, Iain; Kleppa, Erling (Petroleum Technology Company AS Norway) and Aas, Nina (Statoil), “Riser Displacement Cleaning Tools Helps Efficiently Displace Drilling Fluid from Marine Riser on Semi-Submersibles During Disconnects.” SPE 126436, SPE International Conference on Health, Safety and Environment in Oil and Gas Exploration and Production, Rio de Janeiro, April 12–14, 2010. Dixit, Rahul and Patel, Arvind, “Design and Development of a Novel Process Authors and Papers 39 Tech Roll Call On time delivery of 11 EPCON CFU units in the Middle East By Jurgen Joman, Regional Manager, Produced Water & Sand Management, MENA O f all the factors that influence a customer’s desire on-time delivery of multiple unit delivery tasks and create to remain loyal to a supplier, perhaps the greatest daily visibility and measurement of the various factors that of all is consistent on-time delivery of their orders. were affecting the performance. Throughout the supply chain, on-time delivery is vital to As a result, the project team could make real-time adjustthe continuation of the manufacturing effort—should one ments allowing for any predictable (or even unexpected) domino in the system go down, the rest are sure to follow delays in the entire engineering and manufacturing process, in suit. and in turn, produce However, today it is consistent and reliable not enough to merely delivery dates. During know you are on time, the process, we have but it also is important continuously optimized to know just how much the SharePoint^ project you are on time. Indeed, in such a manner that we supplier performance will be able to reuse it for has never been more future projects, ensuring crucial to manufacturing that we will be capable success than it is today. of running multiple projFactors such as outside ects simultaneously with processing, sourcing from a relatively small group sub-suppliers, extended of people. supply chains due to This was a typical globalization, unstable example where two busisupply markets, as well ness units joined forces as a general supply risk, to learn from each other’s all conspire to impede onexpertise in optimizing Final delivery with customer. From left to right: Neville Story, CEO United Entime delivery. the project management gineering Services; Maziar Khajavi, project manager Hirgan; Jurgen Joman, regional manager PWSM; Farzad Ghasemi, managing director Hirgan; Hans Handling 11 EPCON* performance, which Angman, general manager M-I EPCON Norway. CFU units simultaneously ultimately made our own in four different delivperformance a source of ery batches was the task of the relatively small Produced pride rather than a source of excuses. Water Management team in Dubai. To help ensure that the All 11 units were delivered before the actual delivery time project management team in the manufacturing chain, was and witnessed by our customer at the manufacturing facildoing everything possible to produce on-time delivery, a ity in Oman. The final delivery consisted of a 2x3 CFU 540 SharePoint^ project was developed in cooperation with the EPCON CFU unit, with a capacity of 1,080 m3/hr (160,000 Project Delivery group from ES. The project was designed bbl/d) that, thanks to its unique single lift split design, was to easily and instantly process several layers of production capable of being transported by road. With a bridge cleardata for the improvement of performance. The project also ance of 6 in (15 cm) and the old Muscat town as its main captured the different inputs from various sources: cusobstacles, we managed to transport the unit to the harbor tomer, manufacturer, product line owner (M-I EPCON Norof discharge over a distance of approximately 9 mi (15 km) way), sub-suppliers, third-party inspection and the end-user. in about six hours where it was transported to its final In a highly competitive marketplace, supply chain optimidestination. zation is a key operating benchmark of being a truly flexible and adaptive company. For this reason, this formed ^ SharePoint is a mark of the Microsoft Corp. a key component for the project team to enhance its 40 Momentum CYCLOTECH product and integration meeting held in the Middle East By Jurgen Joman, Regional Manager, Produced Water & Sand Management, MENA A three-day Cyclotech* training session was held in the Middle East to introduce the newly acquired technology and ensure coverage of its entire product portfolio in the region. The training provided a general overview of the Cyclotech product portfolio, fundamental technical The training participants. information and possible applications for the produced water and sand management product line. A central focus of the training was the effort of product know-how and to understand its potential in various applications throughout the M-I SWACO customer base—understanding applications, performance and the challenges associated with integrating the products with the existing technologies. The Cyclotech technology will bring new business opportunities. The product portfolio is highly complementary to the M-I SWACO EPCON* CFU technology and provides us a unique offering towards our customers. The training was attended by representatives of Production Chemicals, Produced Water Management, Environmental Solutions and Sales from Libya, Egypt, Saudi Arabia and the United Arab Emirates. The acquisition of Cyclotech will allow M-I SWACO to deliver a more complete and holistic solution to meet the customers’ needs in the produced water and sand streams associated with oil and gas production worldwide. The magnetic touch in Brazil By Ian Clarke, Specialized Tools Manager, and Luis Flores, Wellbore Productivity Director, SABU C hevron Brazil required a clean-up BHA assembly to scrape the packer setting depth and dress the production casing and marine riser in preparation for an open hole gravel pack completion. The key objective was to complete the operation as a single trip system while not compromising the effectiveness of the wellbore clean-up and displacement operation. Neil Cerny, senior M-I SWACO project engineer for Chevron, invited the Specialized Tools support team in Brazil to present the new technology ST product offering to the Chevron Completions Department. Up to this point, the wellbore clean-up operations for Chevron Brazil had been completed as a dual-trip system consisting of multiple PUP* combination tools, Well Patroller*, Finger Basket*, Single Action By-Pass Sub* and dual PUP Riser Brush* tools. The presentation delivered by M-I SWACO Specialized Tools Manager for SABU, Ian Clarke, was based around the new technology offering, the MagnoStar* high strength, high capacity ferrous debris extraction tool. Following the presentation, a detailed proposal was submitted to the Chevron Brazil team, eliminating the requirement of multiple PUP combination tools by placing a Razor Back* and a dual-configuration MagnoStar tool into the revised BHA assembly. This anticipated new design would allow for an estimated ferrous metal recovery exceeding 400 lb (181 kg). The 9 5/8 in MagnoStar tools were used due to their large debris collection capacity, which is made possible by the 45 fully-encapsulated high-capacity magnets. Crucial also in their selection was their large fluid bypass, adjustable according to specific flow path requirements. During the very successful clean-up run that followed, the two MagnoStar tools collected a combined 41 lb (19 kg) of ferrous metal debris. The debris was generally small in size with some larger slivers also present. The operator was exceptionally pleased that the operation was completed as a single trip system, coupled with the high ferrous debris retrieval compared to previous jobs. Consequently, they requested these tools be run on any and all future work of this nature. “Please share this success with your organization,” said Daniel Hunt, Chevron senior completions engineer. “Thank you for all your efforts, hard work and sleepless nights to resolve this one.” Tech Roll Call 41 Tech Roll Call MAGNOSTAR magnetic tool cleans up against the competition T The MagnoStar has been utilized he Specialized Tools group along with competitors’ magnet tools on within the Wellbore Productivfour high profile wells in the Gulf of ity segment has again proven Mexico recently. When comparing the to be a leader in the market with amount of debris collected, a total of 16 cutting-edge research, development MagnoStar tools were run in the four and tool design. The MagnoStar* jobs with a total ferrous debris recovery magnetic tool is proving to be far of 559.0 lbs (254 .1 kg), making the average and above the best metallic debris recovery per tool 34.9 lbs (15.9 kg). removal tool on the market. The tool In the same four wells, the competihas recently been used on clean-outs, tors’ magnet tools recovered a total of milling/drilling, packer retrieval and 222.1 lbs (101.0 kg), averaging 9.3 lbs displacement runs in the Gulf (4.2 kg) per tool. Competitor tools were of Mexico. located above, below and between The MagnoStar tool is equipped MagnoStar tools on the various trips. with strong magnets specifically In addition, the MagnoStar tools designed for the tool. The magnets were run on trips after competitive are fixed into precisely engineered The MAGNOSTAR tool. magnet tools and in all cases, each ribs and face each other, which MagnoStar tool collected more debris than any of the greatly increase the magnet’s surface area. In some competitive magnets. This comparison clearly demoncases, this allows the debris to bridge between the strates the MagnoStar tool’s dominance, recovering more two surfaces and therefore, greatly enhances the than three and a half times the amount of debris per tool. volume of debris that is collected and removed from By utilizing the MagnoStar tool to more effectively clean the wellbore. Operators in the Gulf of Mexico are out debris from the wellbore, operators should see greater absolutely thrilled with this tool’s performance and reliability and longevity in the smart completion packer have been replacing competitor’s magnet tools after systems as well as less non-productive time and costly seeing the results. remedial work. AUTOMATIC TANK CLEANING system used in Ghana By Norman Masson, Drilling Fluids specialist, and Peter Kennedy, Project Engineer, Rotational Sub-Sahara Africa Have you ever had the pleasure of being a part of a “bucket brigade” when cleaning mud pits? The hours of shoveling and lifting buckets filled with barite and other solids, using a pressure washer. Those days are over when using the M-I SWACO Automatic Tank Cleaning* (ATC*) system, which was designed to minimize cleaning time, reduce manpower and eliminate confined space entry. In February 2010, the Transocean Sedco 702 (DP Semi) prepared to move from Ghana to Nigeria, and required cleaning to brine specification their mud tanks The ATC unit sprays down the and pits: four main tanks, four settling tanks, two slugging pits, two column interior of a tank. storage tanks (1,200 bbl), the degasser and the trip tank. The M-I SWACO tank cleaning team consisted of two crews of four personnel (one supervisor, three engineers). The port and starboard columns took us the longest to clean, due to the large surface areas involved (18 and 14 hours, respectively), and access was through an electrical equipment room. To ensure coverage of all areas of the tanks/pits, five TCM (two each scan-jet 360˚ Wizzy Head* and three each cloud 180˚ Wizzy Head) were brought in. The pit system was fairly easy to clean due to the bottoms being concaved and sloped. The rig crew was able to focus on rig operations, while we cleaned the tanks. Portable tank cleaning machines (TCM) were mounted in each tank, since there were no preposition flanges to mount the TCMs. Even though most of the crew had never been offshore, it took them four days to clean all tanks, with zero confined space entry, and no NPT (one TCM needed to be rebuilt, but a spare was used). The rig crew said they had never seen the tanks so clean. It sure beat working on the bucket brigade. 42 Momentum WARP technology breaks more ERD records By Doug Oakley, Senior Business Line Manager, WARP Fluids T he ability of M-SWACO to deliver trouble-free drilling solutions for extended reach drilling (ERD) has once again been exemplified with two record-breaking wells drilled offshore Canada and Denmark, demonstrating the company’s position as an industry leader for drilling extended reach wells. The 8 1⁄2 in section of well B-16 56 (OPA-2) was drilled from the Hibernia platform offshore Newfoundland to a measured depth of 33,208 ft (10,122 m). With a horizontal departure of 26,171 ft (7,977 m), this section makes OPA-2 the longest well drilled from the Hibernia platform. Remarkably, the 6,945 ft (2,117 m) long interval was drilled in just 17 and a half days that included seven and a half days of rig torque was 35 kNm and after displacement to WARP Paradril, the rotary torque was 27 kNm—a reduction of 23%, and pick-up weights were reduced by 5% and slack-off weights increased by 3%. Wellbore stability was enhanced due to the low rheology of the WARP Paradril system due to swab pressures being reduced from 0.78 to 0.14 lb/gal equivalent mud weight (EMW) and surge effects reduced from 1.89 to 1.19 lb/gal EMW. A remarkable achievement for the M-I SWACO and ExxonMobil Hibernia team. Not to be outdone, M-I SWACO drilled the longest well in Denmark this quarter on Maersk well HBB-9. This was the first time Maersk has used WARP technology in Denmark and the 15,895 ft (4,845 m) long 6 in section was drilled to 31,140 ft (9,491 m) horizontally. Once again, there was good correlation between PWD and Virtual Hydraulics software to manage downhole ECDs, and the excellent friction factors of the 11.2 lb/gal (1.3 sg) WARP Versaclean* system were again demonstrated when the 4 in liner was run to TD after some sections of the hole had been open for more than three months. No sag was experienced on either of these wells and a combination of 325# and 400# screens handling full flow of 300 gal/min in combination The true vertical depth (TVD) depth plotted against the horizontal displacement of the well. with a CD-500* centrifuge enabled LGS to be maintained below 6%. repairs when the planned target was 76 days. Other records With only three weeks to plan and mobilize materials for included the longest 8 1/2 in bit run on Hibernia. this section, M-I SWACO Project Engineers Mads Anderson An 11.85 to 12.1 lb/gal ( 1.41 – 1.45 sg) low rheology WARP* and Anders Hou pulled out all the stops to ensure the well Paradril* system, with a 6 rpm value of three to four units, was a success and drill the longest reservoir section comwas successfully employed and executed by Geoff Young, pleted to date with WARP Technology. the M-I SWACO Hibernia project engineer working closely M-I SWACO remains at the forefront of ERD, combining with ExxonMobil drilling engineers in St. John’s. Downhole unique drilling fluid solutions such as WARP technology, hydraulics simulations with the Virtual Hydraulics* softcoupled to Managed Pressure Drilling (MPD) Techniques and ware correlated well with PWD measurements and the use supported by field-proven software tools such as Virtual of 400#XR screens with full flow of 555 gal/min maintained 1 Hydraulics and PressPro* RT. low-gravity solids (LGS) to less than 8 /2 %. The lower friction factors of WARP technology was once again confirmed with tests both before and after displacement from a Paradril system to the WARP Paradril system at the 9 5⁄8 in shoe. Before displacement the rotary Tech Roll Call 43 Tech Roll Call A history of Waste Injection operations in Azerbaijan, continuing to show outstanding performance By Salamat Gumarov, Waste Injection Sub-Surface Engineer I n late 2000, BP issued a tender for the supply of Waste Injection systems for a four-platform offshore project to develop the giant Azeri-ChiragGunashli oilfield, located offshore Baku, Azerbaijan. Each platform would consist of topsides with templates capable of drilling 48 development wells. The aim of the project was to increase production from approximately 120,000 bbl/day to more than one million bbl/day by early 2009 while complying with strict environmental regulations on the discharge of drilling effluents. In 2001, AZERI M-I (a joint venture between M-I SWACO and SOCAR—Azerbaijan’s national oil Left to right: Salamat Gumarov, WI sub-surface engineer; Barry Aitchison, West Azeri WI supervisor; Parviz Bairamov, WI senior operator. company) was awarded the contract to provide engineering, manufacturing and commissioning of the Waste Injection (WI) system for the Central Azeri platform, and engineering services for the four-platform development to follow. Drawing on the experience of a UK-based engineering and design team, combined with a strong field operations team, the equipment packages were successfully installed and transitioned into fully operational mode as the injection well came on line. The solution encompassed a wide range of disciplines, including but not limited, to: • Cuttings handling and slurrification equipment packages design • Structural, mechanical and electrical engineering • Automation and control—Human Machine Interface Systems • Compliance with client and industry standards 44 Momentum • Project management • Geomechanical modeling and injection process monitoring and assurance • Installations manning and operation Months of work by the Aberdeen-based Engineering group, local and regional management, peer reviews of project design and operational procedures by M-I SWACO WI experts finished with the commissioning of a pioneer WI project in the Caspian Sea on the Central Azeri platform in March 2006. In June of 2006, a WI system was commissioned on West Azeri platform. Since that time, WI became waste management technology of choice. A year later, the East Azeri platform joined the Caspian WI family. The latest, WI equipment aboard the Central Azeri platform. but not last, installment was on the DWG platform in October 2008. Currently, M-I SWACO is operating WI systems on four major drilling and production platforms. The client’s recognition of service reliability and performance was shown during a retendering of WI services when M-I SWACO fully retained WI positions, renewing the contract for two years and two extension possibilities. This is an important achievement. Total volume of 1.9 million bbl has been injected in four platforms over four years with zero total non-productive time (NPT). A technical paper developed and published by the M-I SWACO sub-surface team coauthored by John Greener and Seith Feyereisen of BP (IADC/SPE 112602) and two performance reports on these projects add more evidence of the outstanding performance and the client’s recognition. All of the above wouldn’t come true without people who have been investing their energy, talent and knowledge throughout many years, including but not limited to Waste Injection operations from page 44 Lawrence McLeod, Edgardo Hernandez, George Park, Kevin Simpson, Talgat Shokanov and lead engineers Duncan McRae, Chris Hardy, Ike McPhee, James Beattie, Graeme McAllister, Barry Aitchison, as well as the commitment and support from the Azerbaijan/Kazakhstan management and operation personnel. Also worth mentioning is the strong group of local Azeri engineers that has grown up throughout the years of the project’s operation. Based on this experience, strictly following operational procedures and best practices, training and uplifting employee’s qualifications, team-working and keeping positive attitude, building on strong reputation and history, the Azerbaijan WI team looks towards the future with confidence and excitement. A typical day for the WI team begins with toolbox meeting, continues with taking handover from night shift. Then it comes time for planning the job, analyzing drilling look-aheads, communicating to drill floor, checking equipment, etc. Every job is planned and risks are evaluated prior to performing via TRIC cards (risk identification cards). Activities requiring Permit to Work (PTW) are performed strictly following to PTW procedure. Drilling time is the time when experience, fast reaction and teamwork of WI personnel are examined. Drill cuttings must be processed into slurry and injected with no interruption to ROP while satisfying slurry quality requirements. In order to handle high ROPs, the WI team, prior to start of drilling, plans the job, makes sure that all equipment is in good condition, so no equipment fails during drilling and divides the responsibilities between each team member. Clear understanding and knowledge of operational and maintenance procedures, knowledge of equipment, drilling process and its outcomes on cuttings generation on surface, strictly obeying QHSE requirements are the key factors for successful work in this environment. The WI team on West Azeri is responsible for operating WI system, which consists of components such as slurrification system, high-pressure pump, a CleanCut* system, vacuum unit and other auxiliary equipment pieces. All these components are tied together into a coordinated system. The responsibility of WI team onboard is to handle the rig’s drilling waste: wastes suitable for injection (cuttings, waste mud, oily drains, pit cleaning fluids, etc.) —to be processed and injected and wastes not suitable for injection (green cement returns, LCM, oversized particles) —to be collected and placed in DCBs to be shipped onshore. The technical paper and performance reports can be found in WI business line site: http://gbu.web.miswaco. com/wasteinjection/. M-I SWACO wins Project Excellence Award on strength of RHELIANT* mud system By Robert Mercer, Senior Engineering Manager, US Offshore Region PXP held their Gulf Coast Contractor’s Safety Conference on Mar. 17 in Lafayette, LA. Bill Jones, Marvin Gaspard and Mark Hightower attended the conference. M-I SWACO was awarded the Project Excellence Award for outstanding performance in the Gulf Coast Region for 2009. It was noted by Wayne McBride, PXP Gulf Coast drilling manager, that because of the Rheliant* mud system and the outstanding performance from everyone involved in the Friesian Project, they were successful in drilling this well to TD of 33,894 ft (10,330 m) in 3,875 ft (1,181 m) of water. They also recognized the outstanding effort by the hands that worked the Lagrange land well in St. Martin Parish. Mark Hightower, in-house project engineer, was awarded the Project Excellence Award for the excellent work he does at PXP. The Drilling Fluids specialists that worked the Lagrange well were Lloyd Hollier, Melvin “Pete” Peterson, Doug Fletcher, Cory Alexander and Steve Fontenot. The Drilling Fluids Specialists that worked the Friesian well were Scott Talbot, David Cooley, Todd Simmonds, Marcus Brassette and Chris Bynum. The Compliance specialists that worked the Friesian well were Stephen Wilbourn and Beau Laviolette. Corey Stark, project engineer based in New Orleans, oversaw the day-to-day operations for the Friesian well. Left to right: Mark Hightower, M-I SWACO senior project engineer; Bill Jones, M-I SWACO senior executive sales; Randy Vines, PXP VP Drilling; Marvin Gaspard, M-I SWACO senior executive sales. Tech Roll Call 45 Tech Roll Call Pressure Control introduced into Mexico in PEMEX MPD well Left to right: Javiet Bermeo Torres, OPDS/SLB supervisor; Paul Delahoussaye, M-I SWACO Technical Services engineer; Thiago Pinheiro Da Silva, SLB engineer; Jair Cadena, M-I SWACO field service coordinator. As part of the new development of Pressure Control Business Line, M-I SWACO completed its first MPD job in Villahermosa, Mexico, with PEMEX working for Schlumberger. Using the Low Pressure AutoChoke* (LPAC)* console and the AutoChoke* units, new technologies for MPD, M-I SWACO has proven that its equipment has a high technology profile and occupies a very small rigsite footprint. The LPAC console and AutoChoke units are the first pieces of equipment used in MPD applications in the South America Business Units (SABU). This job was assisted by Roger Suter, David Molley, Jamt Alfonzo, Fabio Manotas, Jair Cadena, Cenobio Martinez, Daniel Canul and Jorge Vazquez, who provided high-quality support to Schlumberger IPM and PEMEX, and the result was a very good acceptance of our new technology. Training was conducted for M-I SWACO Mexico personnel on the LPAC console and the AutoChoke unit’s installation and maintenance. This type of training helped to break the barrier to understand the new technologies of Pressure Control in Mexico. “Offering this type of support and jobs will open us to new opportunities for Pressure Control Business Lines in MPD applications,” said Jamt Nunez, Pressure Control project manager, SABU. IWA job success in Caspian M-I SWACO currently provides fluids, filtration, solids control, waste management and specialized tools for an operator in Azerbaijan. This project was evaluated as a good opportunity to implement Integrated Wellbore Assurance (IWA) services from Wellbore Productivity for the purpose of streamlining the customer’s reservoir drilling and completion operations. This would be the first time the IWA process was used by the customer in that particular field. An integrated completion and wellbore cleanup program was submitted for the well with clearly defined KPIs set forth for the well, which included implementing ESS fluids strategy in the field for the first time, BHA design enabling simultaneous scraping of packer setting depths, integrated data capture in end of well report and daily filtration reporting. A pit and vessel management plan was implemented to streamline the fluids movement, with all waste from the displacement operation shipped to shore for disposal due to a waste injection pump failure. The reservoir was drilled with a 10. 4 lb/gal (1.25 sg) Rheliant* M system, with a water-base solids-free pill spotted in the open hole interval during the wellbore clean-out trip, utilizing an OH transition spacer. The casing was then cleaned up with standard cleaning pills and displaced to a 10.4 lb/gal KCl/NaCl/NaBr brine. The ESS screens were run to bottom and expanded without issue. The water injectivity met expectations. Ninety-six percent of all KPIs and objectives were met for the well, with all of the HSE targets met, and in some cases, exceeded. The one objective not met was inconsistency in the fluid density when circulating that led to three hours of NPT. Lessons learned were captured and recommendations were made to avoid this problem on future wells. The fluids and specialized tools services for the well came in 25% below the planned cost of the completion. 46 Momentum Observations on the resilience of Alpine DRILL BEADS in Bakken Formation, North Dakota By Kumar Ramtahal, Technical Service Engineer V ery often, the resilience of Alpine Specialty Chemicals Drill Beads* is questioned as they are used to support the drilling efficiency of wells, in particular lateral wells that impose the weight of the drill string against the formation. The function of the Drill Beads when added to the drilling fluid is to improve mechanical lubricity through the improvement of rate of penetration and reduction of torque and drag, as well as minimizing casing wear. These spherical co-polymer beads of diameter under 1 mm (180μ – 950μ) provides a ball-bearing effect between the drill string and casing or open hole. As the drilling fluid or mud circulates, the Drill Beads adhere to and surround the surface of the drill pipe and also embed themselves in the formation or filter-cake providing additional stand-off. They are periodically measured and maintained in the mud system, generally at a concentration of 4 ppb. In some instances, they may be spotted in an open-hole for logging operations or running casing at higher concentrations of 6 to 10 ppb. In North Dakota, operators have experienced tremendous cost savings utilizing the Alpine Drill Bead additive and their Drill Beads Recovery Unit (BRU). The BRU separates the Drill Beads from the drill cuttings as they are filtered off at the rig shakers and reintroduce them into the active mud system to be pumped downhole again. These cost savings were effected through increased operational efficiency in drilling and sliding, fewer number of trips and less days to TD. Above: The spherical nature of the Alpine Drill Beads when recovered at the surface shakers. Having undergone a journey of approximately 8 mi (12.8 km), to and from a vertical depth of 2 mi (3.2 km) followed by a horizontal distance of another 2 mi (3.2 km) and withstanding the harsh temperatures and pressures, they remain solid and spherical, ready to smoothen out the next trip. Right: In drilling operations in North Dakota, the vertical section is drilled for approximately 2 mi (3.2 km) followed by a horizontal section of similar magnitude within the Bakken formation. This section consists of three beds: upper Shale, middle Dolomite and lower Shale. The reservoir of oil is contained in the middle Dolomite layer about 140 ft (42.6 m) thick. The cuttings shown were derived from two layers of the Bakken formation: the middle and upper. Note the difference in the rock structures of the middle Dolomite and upper Shale. Tech Roll Call 47 Career Development and Training Dubai holds first ‘Finance for Non-Financial Personnel’ course By Don Presley, Senior Training Advisor, Career Development & Training T he Business Unit Controllers and the Career Development and Training Department (CDT) have put together the first M-I SWACO course related specifically to M-I SWACO financials. The first course, Finance for Non-Financial Personnel, was conducted in Dubai on Apr. 13–15. The three-day class was held in the Grand Millennium Hotel and was attended by 21 employees from throughout the M-I SWACO Global operations. The course was conducted by Nino Gullotti, financial controller Dubai, and Yvonne Ng, senior administrative assistant Singapore. During the three days of intense training, the attendees received instructions in Balance Sheets, Statement of Earnings, Cash Flow, DSOs, Inventory Turn Rate, and Break Even Analysis, as well as other financial operations. At the end of the third day, all of the employees attending the course felt that they had benefited a great deal from the course material that was presented. Another course will be taught soon in the Eastern Hemisphere, and the first of these courses to be taught in the Western Hemisphere was conducted in Brazil on May 27–29. The courses will be instructed and led by a Controller or his or her designee. This is an excellent course for any manager Attendees: Abyroi Baktygali, Aidyn Niyazgaliyev, Alasdair Kennedy, Andrew Moffat, Bjorn Sampson, David Hosie, Don Presley, Eric Veldhuijzen, Fahad Hamad Aldoseri, Givi Joseph, John Buchan, Ahmed Adou Chaker, Manuel Nogueira, Mena Nasrallah, Mischa Oostendorp, Nelson Alfonzo, Zia Haider Shah, Pauxides Martinez, Peter Joseph, Sunny Ononogbu, Victor Onyechi, Nino Gullotti (instructor), Yvonne Ng (instructor). required to make financial decisions related to M-I SWACO business. If you are interested in taking this course or getting a course together for your area of responsibility, please contact the Career Development and Training Department or your Controller. First Pressure Control basic training is held in Venezuela As part of the new strategic approach to the development of the Pressure Control business line in South America, M-I SWACO has implemented the first basic training. Jamt Alfonzo, project manager SABU Pressure Control, trained ten employees of the Environmental Solutions (ES) line. The three-day training provided a wide range of skills involving both operational mechanisms as tools for trading and for sales. This type of training will promote new market opportunities for our organization in new technologies of Pressure Control, and for the maintenance of those equipments. Bottom row, left to right: Danilo Padrino, Juan Carlos Villarroel and instructor Jamt Alfonzo. Top row, left to right: Ernesto Alfonzo, Andrick Gonzalez, Tatiana Suárez, Luis León, José Luis Gutiérrez. Rear, left to right: Luis Hilarraza and Witt Almerida. 48 Momentum Deepwater school held in Mumbai, India A Deepwater school was held in Mumbai, India, Feb. 15–18 with 27 participants including Dinesh Lanjewar, N.K. Velevaraj, Jalal Saeed, Vijay Rengarajan, Chintan Gohel, Daniel Parker, Sunil Sharma, Nidhu Sebastian, Satish Yewlekar, Vijay Baskar, Santosh Panicker, Sufyan Deshmukh, Sachin Mahadeshwar, Vivek Mandal, Ratish Rajguru, Sumeet Panchal, K. Lakshminarayan, Manoharan Govindasamy, K. Lenin, Mizanur Rahman, Rajesh Kumar, Mark Hollands, Bob Kelly, Johannes De Beer, Chris Horabin, Paul Rodgers and Satish Mahajan. Instructors were Andrew Wilde, business development director for Deepwater, and Bruce Wade, senior training engineer. Russian IFE class An IFE Project Planning and IFE Fluid Economics class in Volgograd, Russia, was held Apr. 22– May 4. Attending were, Denis Kumanin, Sergey Marchenko, Yevgeniy Petrichev, Andrey Shardin, Vadim Skipin, Vadim Semikin, Igor Chernousov, Konstantin Ponitevsky, Pavel Muzafarov, Dmitriy Voitenko. Also pictured are Kenny Helmer, instructor, and Natalia Balandina, translator. Not pictured is instructor Garth Farebrother. Drilling Fluids seminar for Schlumberger IPM employees At right is a picture of the participants of the Drilling Fluids seminar conducted in Villahermosa, Mexico, Feb. 23–25. First row, left to right: Instructor Benjamin Paiuk, José Manuel Gómez, Catalina Cavalieri, Claudia Peñuela, Yuly P. Marín, Julian Bautista, Oscar Fermín, Leopoldo Martínez, Mexico Manager Marco Ruiz. Second row, left to right: Didier Beltrán, Roberto Carlos Aguilera, Roberto Mattos, Jorge Luis Erives, Villahermosa District Manager Cesar Vera, RTSM Mexico Manager Alfonso Martínez. Career Development and Training 49 Career Development and Training Class Photos E-Campus FAQ 1. What Username and Password do I use to log into E-Campus? • Your company network ID and password – Username: JSmith – Password: network password 2. How do I view my training records in E-Campus? • Click the ‘My Learning’ tab • Click ‘Transcript’ in the left menu Customers and employees of M-I SWACO Peru attended a Drilling Fluids seminar conducted by Benjamin Paiuk in Talara, Peru, Mar. 22–26. Pictured are: David Li Vargas Machuca, Percy Arturo Quinde Alamo, Ruperto Bejamín León Alemán, Campos Condori Jorge A., Torres Aranda Luis Armando, Hector Cuadros Olave, Filiberto Oriz Imán, Erick Sirlupu Ruiz, J. Alonso López Cabrera, Miguel Angel Llenque Torres, Ana Teresa Garrido Aguilera, Fiorella Dennis Córdova Seminario, Mario Quevedi Albuquerque, Manuel Walter Inga Jesus, Carlos Ramirez Castañeda, Junior Panta Vitre, Rigoberto Coveñas Coronado, Raul Rosales Zapata, Joe Nima Coloma, Jorge Gutierrez Panduro, Ricardo Gilabert, Joe Julliano Gallo Rivas, Aquino Aquino Felix, Victor Hugo Acosta Balcazar, Eber Pedriel and Jose Chuyes. 3. How do I print a Certificate of Completion in E-Campus? Enter in the course title, ID or a keyword next to Search and click Go. For example, Pumps. • Click the ‘My Learning’ tab • Click ‘Transcript’ in the left menu • Select a date range • Click ‘Print Certificate of Completion’ next to the course title 4. What are Current Enrollments? Current Enrollments are your current registrations. You can view all your current registrations by simply clicking on Current Enrollments from your E-Campus home page. • You can cancel a registration/enrollment by clicking ‘Drop’ next to the course title on your ‘My Enrollments’ page. Mohammed Dooply, left, the main instructor and coordinator for the Schlumberger Cementing Class held Mar. 30–31 at the Kellyville Training Center in Oklahoma stands with the class. Ben Paiuk is second from the right. 5. Where can I find the employee and manager guides for E-Campus? • Visit the E-Campus Support Site located as follows: – M-I SWACO Intranet – Departments – Career Development and Training – E-Campus Support Site HDD Mining & Waterwell conducts successful customer schools The HDD Mining & Waterwell group recently conducted two successful customer mud schools for large and mini rigs. This year over 90 students attended. This included customers from Italy, Russia, Australia and Germany. The three-day school was broken into morning lectures and afternoons in the Training Lab where participants gained hands-on experience with the various additives and systems used in HDD applications. The group has also enjoyed an immediate benefit from the school by being awarded the fluid sales on several large projects. In addition, pending orders for a couple Meerkat* shakers were received during the school. 50 Momentum Awards and Anniversaries Donnie VanVranken, engineering manager, Oklahoma City, left, receives his 35-year award from Kelly Hall, senior district manager, Southeast Region, right. Amon “Mo” Lewis, project engineer, Tulsa, right receives his 5-year award from Donnie VanVranken, engineering manager, Oklahoma City, left. From left to right: Lilly Staples, Tony Staples regional technical services manager, ES, Dominic Staples and Marc Tuminaro (RVP, Sub Sahara Africa). Marc Turminaro, RVP Sub Sahara Africa, left, presents a 5-year service award to Lynn Felix, personal assistant and training coordinator, ES. On the left, Frank Mackin, senior technical services engineer Eastern Canada, receives his 35-year award from Todd Reid, operations manager Eastern Canada. Executive Secretary Debbie Groh, center, receives her 40-year anniversary award from Senior Operations Manager and acting VP US Offshore Region, Bret Toups, left, and Senior Engineering Manager, US Offshore Region, Robert Mercer, right. Awards and Anniversaries 51 MOMENTUM Anniversaries 424 employees are recognized with service anniversary awards. With 45 years at M-I SWACO, Jay Alexius is the senior member of the 424 employees receiving service awards in the second quarter of 2010. The remaining 423 employees and their years of service are: 40 years Deborah M. Groh Andre Pierre 35 years Peter Bayard Danny Boudreaux Jeffrey Cooper Sven Iversen Stephen Lattanzi Frank Mackin Mohammed Monem Charles D. Montgomery Jules Nijst Abdul Rachmat Homer Smith Jr. 30 Years William Bagley Elwin Earwood Charles Hudson Michael Huval Gamal Iskander Horacio Mendez Richard Morris Mircle Phillips Francesco Piermartiri Stephen Pluemer Forrest Purviance Brian Shapira Va Soeng Keith Solley Irene Song George Stavropoulos Vic Still Barbara A. Williams 25 Years Douglas Doescher Sherif El Gammal Charles Garrison Kenneth Hicks Blake Kersh III Fabiano Miranda Durwin Speidel Joanne Yake 20 Years David Bennett Fabian Bonino Luis Carazas Francois Couffy Alasdair Duncan Jean Godelet Randy Jones Aslam Khan Alf Kristoffersen Remy Ledet Jr. Alessandro Lupi Lars Matras John McArthur Eric Moukengue George Park Philip Ridley Arve Sanden Graeme Smith Annette Smotherman Gerd Wandschneider Lonnie Wood Juan Zuniga 15 Years Fredrick Armstrong Jr. Arne Asko Ingrid Brijlal Blake Brockerville Fernando Calliari Jacqueline Cameron Carlos Cardenas Don Carvalho Jeremy Chadwell Lingo Chang Victor Chigozie Elton Doucet Jr. James Dwyer Wael Elessawy Werner Hennig Julio Herrera Brian Kay Michael King Erik Lauritzen Jessica Leblanc Debora Ledington Godspower Looh Gabriel-Mihai Moise Egil Ovretveit Roald Schmidt Diane Schwenke Reinaldo Silveira Danny Smith Marc Tagher Ceferino Vallejos 10 Years Talal Achrafi Mohamed Al Alwani Lydia Aldana Kenneth Allen Benoit Allias Maged Aly Tamara Amador Djamel Aram Joao Araujo Bharat Arora Ramon Arteaga Vladimir Astafyev Juan Avila Sjoerd Bakker Joao Baptista Bruno Bayle John Becknell Salah Ben Hamza Ahmed Bin Diyab Michael Boatner Sergey Boldyrev Marcus Brand Lourenco Casimiro Abel Castillo Byron Church Jean Cognaud David Cooley Matthew Cooley Patricia Corredor Marcus Couto Elliott David Raymon Davis Johann De Beer Kim Decuir Enrique Delavega Monica Derouen Udoka Dike © 2010 M-I l.l.c. All rights reserved. * Mark of M-I l.l.c. GMO.V132.1006.R1 (E) 52 Dwight Dozier Luz Duran Oystein Eck-Olsen Ejor Ejire Believe Ejor Emmanuel Ejor Philip Elliott Dana Enda Zakari Fellah Michael Fitch Stephen Fontenot Arne Froyen Aide Fuentes Troy Gamble Manuel Joaquin Garcia Gabriel Gbaraedo Maricela Gonzalez James Goodson Philip Herrera Abayomi Jewesimi Jose Jimenez Zau Junior Petros Karlsen Nasir Khan Allan Knudsen Koradan Kutty Joseph Lale Chris Lapoint Johnny Leblanc Siang Lee Herland Limpias Eric Long Cruz Lopez Mark Louis Robert Luke Janeth Luzardo Rodney Mabeus Luis Martinez Ramon Maurera Mohammed Menaa Miguel Mendez Mark Mercer Eduardo Mogollon Olav Monstad Alexander Morales Fateh Mouzaoui Thierry Neyroud Aidyn Niyazgaliyev Peter Ofulue Noel Ogazi Jude Ogbunugha Karen Okabayashi Angus Onyeka Obande Orinya Jan Orseth Marcel Paquet Tomas Paxe Darryl Penton Roxane Perrio Charles Plaisance Todd Plattsmier Radek Podivinsky Neil Pousson Bethicia Prasek Tom Rapp Sutardi Retty Sam Richardson Daniel Rivera Cynthia Roberts Graham Robertson Brian Rogers Adinael Sanin Lip Seah Reginald Stanfield Espen Teigland Chouaib Touil Terry Trahan Gabriel Ubani Adrian Vazquez Ole Voll Gary Woolsey Kenyon Wright Ernesto Zambrano Mikhail Zhikharev 5 Years Khalid Abd Allah Glynda Addicks Marvin Adendorff Oi -Adou Adou Dmitry Venerovich Agishev Zulfia Akhmadeeva Abel Alaffita Gina Alcan John Alexander Samir Alibalaev Patrick Allred Evelio Almeida Seddik Ameur Abdelhalim Arar Demian Asensi Mohamed Attia Richard Bablitz Jorge Barros Victoriya Batyrshina Tatiana Baybakova Toufik Belbezzouh Salim Berakta Bjornar Berg Erik Bjornstad Givanildo Bonfim Luke Bonin Abdoulaye Boubacar Ramdane Boucider Rabah Boukhail Abdelouahab Bourekoua Joao Braz Cristian Bucur Daniel Butts Fiona Cameron William Cameron David Campbell Gregory Castle Petr Chernukhin Egidio Chilala Fito Claisir Ian Clarke Jhony Clemente Paulo Correa Moira Corsie Steven Cruickshank Alexandro Da Cruz Anderson Da Silva Dan Damian Tomel-Sebastian Damian Dilaranjan Daniels Francisco Da Silva Paul Davies John Davis Josifabio De Medeiros Bruno De Oliveira Luiz De Oliveira Joerg Deinert Gerardo Del Angel Roman Demchuk Djamel Derradji David Desmarais Dean Dixon Adelmo Dos Santos Ivo Dos Santos Derek Drever Billel Eddalia Bendjeriou El Mahdi Walid Ferfari Jorgiana Fernandes Paulo Ferraz Jose Fialho Joaquim Filho Orlando Filipe Morten Fleischer Michael Fleming Harold Florez Isi Fouemina Nicholas C Frommeyer Jose Fuentes Marat Gainullin Khemraj Ganesh Byron Ganey Sandra Geracitano Omar Ghanem John Godard Jr. Cristiano Gomes Juan Gonzalez Eduardo Grimaldo Roberto Gruneisen Aracelys Guarepero Oyvind Haaland Colleen Hesson Sylvie Hoang Marius Holtan Murray Hosking Jon Hovda Liviu Iancu Barry Jackson Ganesh Jadhav Martin Johnson Tayat Kaewpaitoon Anette Kanzler Martin Karad Jason Keep Aretta Ketron Kari Klufterud Sevinch Kuliyeva Hacene Lahmari Steven Lamb William Lamb Matthew Langlinais William Lappas Hamma Leboukh Tatyana Leonova Nikolay Loshadkin Christian Mackereth Mahdar Mahdar Mark Mallarky Scott Manson Daniel McGrady James McRae Eugeny Melentyev Osmario Mendes Nathan Mery Darlenne Meza Milagre Miguga Robert Miller Sidney Montenegro Alcinei Montes LaTosha Moore Helio Mora Oleg Morgunov Neil Morrlle Maira Munoz Andrey Nabok Jan Naess Jasmin Nathan Alberto Ngombe Isaias Nguelo Manuel Nhianhia Keith Normandin David Nunez Eric Olson Diego Palazzo Reg Patterson Finn Paulsen Linus Perix Randal Peterson Hanne Pettersen Gregory Pike Jasmin Probst Adrian Pryor Pedro Ramirez Mike Rauscher Dale Roberts Andrew Robinson Joel Rocha Javier Rodriguez Sergey Romanenko Brandon Romero Jess Romo Marco Rossi Gregory Rowe Martinho Sacalomba Tarek Sahraoui Mohammed Saleh Ferhat Sammari John Samuell Jr. Rosemberg Santana Martinus Schoo Susie Seah Abdul Shaikhsurab Andrey Shardin Paulo Silva Fiona Simpson Sebastiaan Snip Iego Soares Yaroslav Sobol Sergey Spiridonov Naowarat Srisai Pichai Sriwichai Edward Stanton Elaine Strath Manuel Suarez Natalya Sukhoverkhaya Jacobus Swanepoel Alexandre Tati Joao Tchicuete Bartolomeu Teresa Mauricio Tessandori Ravi Thampi Alexander Tischenko El Habib Touaoua Raouf Touaref Vittorio Tumiati Maxwell Uranta Mikhail Urmanov Vladimir Usynin Tanaz Varghese Ricardo Vazquez Adolfo Vallejo Zhi Wang Diwaku Wantuadi Rickey Williams Jr. Melodie Wood Donald Wright Jr. Alexander Yarovoy Tarik Yataghene Nicholas Yeomans Roman Zazerkin Cardorelle Zelia
© Copyright 2026 Paperzz