Scaglia INDEVA,
a worldwide network at your service
Scaglia Indeva is a worldwide leader in the production of state of the art Industrial Manipulators, Automated Guided Vehicles and Lean System Components with great know-how and expertise in the design of custom Material
Handling and Lean Manufacturing Solutions. Our headquarters and production unit covering an area of 15.000
square meters and employing about 150 people, are located in Val Brembilla, Italy about fifty kilometers from
Milan. We are present worldwide with a network of branches, distributors and service centres.
INDEVA LEAN SYSTEM®
INDEVA Lean System® (Indeva Lean System is
a registered trade mark of Scaglia Indeva S.p.A.)
comprises a wide range of components
including abrasion resistant plastic coated
steel pipes, metal joints, roller tracks and
accessories. INDEVA Lean System® enables
to design and build a variety of structures to
suit the Lean manufacturing philosophy.
Applications could include ergonomic workplaces, trolleys and carts, flow racks and
gravity conveyors. INDEVA Lean System®
structures are simple to design, assemble
and are flexible and completely reusable.
INDEVA Lean System® is the ideal tool for
implementation of the Lean Production
concepts and help to reach the goal of the
continuous improvement “Kaizen”.
Summary
Tubes
Technical specifications
Tubes Coding system
pag. 5
pag. 8
Metal joints
Technical specifications
Standard joints
pag. 9
pag. 11
Roller tracks
4
Technical specifications
pag. 17
Roller tracks & Plastic guides
pag. 19
Support Accessories
pag. 22
Plastic Accessories
pag. 24
Plates
pag. 27
Screws & Bolts
pag. 29
Wheels & Support
pag. 33
Steel Square Base
pag. 39
Monorail & Shooter
pag. 44
Tubes
Technicalspecifications
The INDEVA Lean System® tube is a steel tube with a plastic coated outer surface. The steel tube is treated
internally and externally with non-corrosive treatment.
The plastic coating could be in different colors, standard colors deliverable from stock. Colors according to
customer specifications can be manufactured only in quantity. A special transparent colored plastic finishing is
also available.
The external surface of the tube is specially treated to ensure an enhanced grip of the plastic coating on the
steel tube.
Plastic coating
Steel tube, internal and
external non-corrosive treatment
Special surface finish enhancing
grip of plastic coating
Dimensionsandspecifications
Steel tube
External diameter: 27 mm
thickness: 1 or 2 mm
Finished tubeExternal diameter: 28.6 (+0-0.2)
Standardlength 4 m
Temperature rangewithin 0°C and 40°C
5
Tubes
Bending strength of tube
Load capacity tests have been run on an H shaped structure
Experimentalconditions–H-shapedstructure
Max concentrated load capacity of a tube with 2 mm wall thickness
Kg
350
300
29 7
250
200
16 2
150
17 9
14 9
12 5
93
100
12 8
11 2
85
65
50
83
52
0
750 mm
1000 mm
1250 mm
1500 mm
Before irreversible deflectio n (Kg)
1750 mm
2000 mm
Length (mm)
Before failure point
Max distributed load capacity of a tube with 2 mm wall thickness
Kg
400
380
350
300
250
268
205
200
223
191
183
149
150
165
128
109
100
146
93
50
0
750 mm
1000 mm
1250 mm
Before irreversible deflectio n (Kg)
6
1500 mm
1750 mm
Before failure point
2000 mm
Length (mm)
Tubes
Max concentrated load capacity of a tube with 1 mm wall thickness
Kg
140
123
120
100
100
85
80
83
71
67
60
63
46
43
33
40
28
25
20
0
750 mm
1000 mm
1250 mm
Before irreversible deflectio n (Kg)
1500 mm
1750 mm
2000 mm
Length (mm)
Before failure point
Max distributed load capacity of a tube with 1 mm wall thickness
Kg
300
250
247
200
165
156
150
125
104
100
83
107
94
67
63
50
62
41
0
750 mm
1000 mm
1250 mm
Before irreversible deflectio n (Kg)
1500 mm
1750 mm
2000 mm
Length (mm)
Before failure point
7
Tubes
Tubes Coding system
TP 20 W - ESD
TP: Plastic Coated Tube
10: 1mm thickness
20: 2mm thickness
W: White
BK: Black
GY: Grey RAL 9022
LG: Grey RAL 7035
BL: Blue
YE: Yellow
IV: Ivory
RD: Red
ESD: ESD certified
Special colors on request
TA 15 BK
TA: Alluminium Tube
Classification
Item
Color
15: 1,5mm thickness
25: 2,5mm thickness
BK: Black
SI: Silver
Coated Tube Alluminium Tube Lenght
Ø 28,6 X 1 Ø 28,6 X 2 Ø 28 X 1,5 Ø 28 X 2,5
620 g/m
1239 g/m
340 g/m
540 g/m
White
Grey
Light Grey
Blue
Ivory
Coated Tubes Yellow
Red
Black
Black anodized
Silver anodized
RAL color on request
ESD Tubes
8
Black
Light Grey
4m
Metal Joints
Technicalspecifications
INDEVA Lean System® metal joints are made of steel 2.5 mm thickness. Non-corrosive coating (standard
black color) is applied. To ensure maximum holding strength, the joints are shaped with a special gripping
profile.
A hole facilitates the possible application of holding screws.
Gripping profile
Joints holding strength
Test have been run using a special traction/compression testing machine in our factory.
Joints are routinely tested to ensure constant quality and results.
Joint JB-T
400
350
350
300
250
200
150
100
110
50
0
Pull resis tanc e (Kg)
Compressio n
resist ance (Kg)
9
Metal Joints
Joint JB-180
400
340
350
300
250
200
150
100
110
50
0
Pull resis tanc e (Kg)
Compressio n
resist ance (Kg)
Joint JB-90 + JB-270
400
340
350
300
250
200
150
120
100
50
0
Pull resis tanc e (Kg)
Compressio n
resist ance (Kg)
Assuming a safety factor equal to 2, use of INDEVA Lean System® Joints is recommended with a maximum
load of 150 kg (compression). The use of joints with a load applied as traction is improper and not recommended.
Reusability of metal joints
Experimental conditions
A compression force has been applied until when the joints slide along the tube. The same couple of joints
have been reused on a new tube and with new screw and bolt. Again a force has been applied until sliding.
The test has been conducted for different typology of joints.
Result
Until 10 times no significant changes of the holding strength has been registered. After 10 trials the test
has been stopped. It can be said that INDEVA Lean System® joints can be reutilized at least 10 times
without changes in the holding strength.
10
Metal Joints
Standard joints
All metal joints are available in black color (JBxxx) and ESD (JWxxx)
JB90
Inner joint 90 deg
JB180
Flat joint 180 deg
50 pcs.
JB270
Outer joint 270 deg
50 pcs.
JBT
T joint
50 pcs.
JBX
Cross over joint
50 pcs.
50 pcs.
11
Metal Joints
JBA1
Swivel head T joint
50 pcs.
JBA3
Swivel tail joint
50 pcs.
JBH
Multipurpose joint
50 pcs.
JBI
Dual pipe joint
50 pcs.
Swivel head double joint
50 pcs.
JBA2
12
Metal Joints
JB45
45 deg joint
50 pcs.
JB30
30 deg joint
50 pcs.
JB60
60 deg joint
50 pcs.
90 deg joint round shaped
50 pcs.
T shaped sliding joint
50 pcs.
JB90R
JBS1
13
Metal Joints
14
JBS3
Parallel joint, 2 slide
50 pcs.
JBS4
Parallel joint, 1 slide
50 pcs.
JBT2
33mm T shaped joint
50 pcs.
JBI2
Parallel joint 33mm
50 pcs.
JBI3
Parallel joint 28mm/33mm
50 pcs.
Metal Joints
JBHA
Multipurpose joint A
50 pcs.
JBHB
Multipurpose joint B
50 pcs.
15
16
Roller Tracks
Technicalspecifications
The INDEVA conveyor track is used for the assembly of flow racks and gravity conveyors for the handling of boxes
and packages in a reliable and maintenance-freeway. The INDEVA conveyor track is made of a plated steel profile
with rollers mounted by means of steel axles riveted at both ends for higher resistance.
Black plastic rollers
Plated steel profile
Steel axles riveted at both ends
1
Ø3
Dimensionsandspecifications
35,7
Plated steel profile thickness 1.25 mm, height 26.5 mm,
-500-
width 35 mm
3998,4
Total height 35 mm
Roller diameter 31 mm, high load capacity (max. 150 kg.)
0,35
0,35
Track lenght 4 meters
26,5
Steel axle diameter 3.75 mm
35
Centre of Rollers distance 35.7 mm
Use within the temperature range 0°C and 40°C
35
17
Roller Tracks
RollerLoadcapacity
The test has been run applying a load on the roller
until permanent deformation of the roller itself.
Permanent deformation has been experienced at
150 kg. The sliding smoothness has no changes
up until a load of 30 kg.
Bendingstrengthofrollertrack
A force has been centrally applied on two rollers
of a track resting on two supports positioned at
different distance. The value of the load that would
permanently deform the track and that would break
the track has been measured.
Results are in following table.
Experimentalconditions
KG
Max load capacity on two rollers centrally applied
Kg
160
147
140
110
120
100
96
91
80
77
80
58
60
47 47
40
57
50
35
28
20
0
750 mm
1000 mm
1250 mm
Before irreversible deflectio n (Kg)
1500 mm
1750 mm
2000 mm
Length (mm)
Before failure point
Sliding smoothness
Experimental conditions
Test has been run measuring the minimum angle at which a box (weight 1 kg) with rigid bottom (dimensions
40x40mm) starts sliding on a roller track. From the horizontal position the roller track has been progressively
inclined up until when the box starts moving.
1kg,40x40mm
α
18
Result
The box starts moving at α=1.5º,
high speed is reached at α=2.5º
inclined up until when the box
starts moving.
Roller Tracks
Roller tracks & Plastic Guides
R400
Roller track-Heavy duty-400cm
L = 4 m.
R400-ESD Roller track-Heavy duty-400cm ESD
Roller track-Double-400cm
L = 4 m.
35
(±0, 5)
R400D
L = 4 m.
Ø2 7
,5
16
,5
26 (±0, 5)
16
35,5
Ø4
(±0
,5
)
Roller track-Sided rollers-400cm
L = 4 m.
Ø4 0
Ø2 8
26 (±0,5)
49 ,5
35 ,5 (±0,5)
RS400
35 ,5 Ø4
(±0
, 5)
U400
U-profile for board support
L = 4 m.
19
Roller Tracks
RGC40W
Central guide white (400)
L = 4 m.
RGL1040W
Lateral side guide white (400x10x40). Shoulder 10 mm
L = 4 m.
RGL4040W Lateral side guide white (400x40x10). Shoulder 40mm
L = 4 m.
RBK
RD50
20
Roller track brake strip mod. R400
Multi directional roller track (roll diameter mm. 50)-100cm
L = 1 m.
Roller Tracks
RD60
Multi directional roller track (roll diameter mm. 60)-100cm
L = 1 m.
RD80
Multi directional roller track (roll diameter mm. 80)-100cm
L = 1 m.
21
Support Accessories
22
JR
Roller track bracket
50 pcs.
JRS
Roller track bracket with straight stop
50 pcs.
JRL
Roller track bracket with drop stop
50 pcs.
JRD
Roller track union bracket
50 pcs.
Support Accessories
JRX
Cross over roller track bracket
50 pcs.
JR33
Roller track bracket 33mm
50 pcs.
JRS33
Roller track bracket with stop 33mm
50 pcs.
Adpter for tube support (to be used with JR-JRS-JRL-JRD-JRX)
50 pcs.
JRA
JR + JRA
JRS + JRA Example
Example
JR
JRS
JRA
JRA
23
Plastic Accessories
CP
LB2H
24
Inner cap
Label holder support (for LB2S model)
SLB
Sleeve for JBS joints
PLH
Plastic ring for plates
Plastic Accessories
CV
Plastic taper edge
LB1
Name case
L = 2 m.
Label stripe H mm. 40 (to be used with LB2H)
L = 2 m.
P200RBK
Rubber tube protection
L = 2 m.
P100GY
Foam tube protection
L = 2 m.
LB2S40
25
26
Plates
Item
PVC
Thickness
10
19
Dimensions
1500 X 1200
6
PEHD
8
Color
Black
RAL color on request
Black
1500 x 1000
10
RAL color on request
MDF
10
1400 X 1000
Black
RS
8
3050 X 1300
White
2400 X 2100
Grey
M
3
10
27
28
Screws & Bolts
SC1
Socket head bolt and T-shaped nut (M6x28) for metal joints
Application:
SC2
Bolt (M4x6) for JR-JRL-JRS-JR33-JRS33 brackets
Application:
SC3
Bolt and nut (M8 x 40) for use with WB and plate casters
Application:
SC4
Socket head bolt with pre-applied threadlock function and T-shaped nut
Application:
29
Screws & Bolts
SC5
(M8x45) Bolt and nut to use with WB bracket and WP plate casters
Application:
SC7
Bolt and nut (M8 x 25) for use with PTR/PTL/BQ
Application:
SC8
Socket head bolt (M6x12) for pipe clamping on PTR/PTL
Application:
SC9
(M10x70) Bolt and nut for TMF
Application:
SC10
(M6x25)Bolt and nut for panels
Application:
30
Screws & Bolts
SC11
(M6x30)Bolt and nut for panels
Application:
31
32
Wheels & Support
FT1
Rubber foot
FT2
Levelling foot - threaded plastic expander
FT2H
FT3
Levelling foot - threaded aluminum expander
Stanchion mount foot reinforced
33
Wheels & Support
34
FT4
Stanchion mount foot light
PTL
Corner mount plate left
PTR
Corner mount plate right
WB
Castor mount bracket
WP
Castor plate
Wheels&Support
T75
Insert swivel caster - capacity max. 75 kg. Diam 75mm
T75B
Insert swivel castor with brake - max. capacity 75 kg. Diam 75mm
T100
Insert swivel castor - capacity max. 125 kg. Diam 100mm
T100B
P100
Insert swivel castor with brake - capacity max. 125 kg. Diam 100mm
Castor - capacity max. 150 kg. Diam 100mm
35
Wheels & Support
P100S
P100SB
Swivel castor with brake - capacity max. 150 kg. Diam 100mm
P125
Castor - capacity max. 200 kg. Diam 125mm
P125S
Swivel castor - capacity max. 200 kg. Diam 125mm
P125SB
36
Swivel castor - capacity max. 150 kg. Diam 100mm
Swivel castor with brake - capacity max. 200 kg. Diam 125mm
/ pcs.
Wheels&Support
P125YF
Castor - capacity max. 220 kg. flat Profile. Diam 125mm
P125SYF
Swivel castor - capacity max. 220 kg. Flat profile. Diam 125mm
P125SBYF Swivel castor with brake - capacity max. 220 kg. Flat profile. Diam 125mm
37
38
Steel Square Base
BQ400
BQ
Tubolar profile for Square Base
L= 4 m.
Corner plate for Square Base
BQC
Intermediate plate Square Base
BQX
Square Base intersection plate
39
Steel Square Base
40
BQFT
Square Base foot
BQFK
Forklift bracket
TMF
Tow bar
TMR
Tow hitch
ADS1
Tow bar label
SPR
Spring
Steel Square Base
BQ160
Castor for Square Base - diam-160- load cap. 300kg.
BQ160S
Swivel castor for Square Base - diam-160-load cap 300kg.
BQ160SB Swivel castor for Square Base with brake - diam-160- load cap. 300kg.
BQ160YR
BQ160SYR
Ergo-Castor low friction round profile for Square Base - diam-160-load cap.500kgcap.500kg
Swivel Ergo-Castor for Square Base - diam-160-load cap. 500kg.
41
Steel Square Base
BQ160SBYR
Swivel Ergo-Castor low friction round profile for Square Base with brake - diam-160-load cap. 500kg.
BQ160YF Castor - capacity max. 300 kg. flat Profile. Diam 160mm
BQ160SYF Swivel castor - capacity max. 300 kg. Flat profile. Diam 160mm
BQ160SBYF Swivel castor with brake - capacity max. 300 kg. Flat profile. Diam 160mm
42
43
Monorail & Shooter
MR300
MRH
44
Monorail
L = 3 m.
Monorail-Hanger
MRTR
Monorail-Trolleywithstoppers
MRE1
Monorail-End stop
Monorail & Shooter
HK1
Hanger-Flat
HK2
Hanger-90 deg
SL200
Presentation bridge for boxes L = 200 mm
SL300
Presentation bridge for boxes L = 300 mm
SL400
Presentation bridge for boxes L = 400 mm
45
Tubes